CN215969357U - Special quantitative filling device of refractory material - Google Patents
Special quantitative filling device of refractory material Download PDFInfo
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- CN215969357U CN215969357U CN202122335112.0U CN202122335112U CN215969357U CN 215969357 U CN215969357 U CN 215969357U CN 202122335112 U CN202122335112 U CN 202122335112U CN 215969357 U CN215969357 U CN 215969357U
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Abstract
A special quantitative filling device for refractory materials comprises a storage tank, a conveyor, a upender and a control mechanism, wherein the conveyor is arranged at the lower end of the storage tank, the upender is arranged at the lower part of the conveyor, and the control mechanism is arranged at one side of the storage tank; the storage tank is an inverted cone-shaped tank body, a discharge port is arranged at the lower end of the storage tank, a gate valve is arranged at the lower part of the discharge port, support legs are uniformly arranged around the storage tank, and pressure sensors are arranged at the lower parts of the support legs and connected with the control mechanism through electric wires; the utility model has the beneficial effects that: the special quantitative filling device for the refractory materials is used by matching the upender and the weigher, can accurately weigh the weight of the refractory materials flowing out of the storage tank, and pour the refractory materials into a die of the next procedure, so that the production efficiency is effectively improved, the quality of refractory bricks is improved, the loss of personnel is reduced, and convenience is brought to the production of the refractory bricks.
Description
Technical Field
The utility model relates to the field of refractory material manufacturing, in particular to a special quantitative filling device for a refractory material.
Background
The refractory brick is a material which is widely applied in the metal smelting industry, and the refractory brick is produced through a plurality of procedures of compacting, airing and sintering; the refractory material is usually in a fine-particle structure, when the special-shaped refractory bricks are produced, the proportioned refractory material needs to be injected into a mold for extrusion molding, when the refractory material is injected, the injection amount needs to be accurately controlled to ensure the consistency of the refractory bricks, in order to accurately control the pouring amount of the refractory material, a storage tank with a vector platform scale is usually adopted to control through the reduced weight, the requirement on high-mass refractory bricks can be met, the injection amount cannot be accurately controlled for the refractory bricks with smaller weight, the manual weighing is needed to ensure, the production efficiency is low, the quality stability is poor, and the dust of the refractory material can cause certain damage to the bodies of workers; therefore, a device is needed to solve the problems of low production efficiency, poor quality stability and damage to human body in the existing refractory brick production process.
SUMMERY OF THE UTILITY MODEL
The utility model provides a special quantitative filling device for refractory materials, which is used for solving the problems of low weighing efficiency, poor quality stability and damage to human bodies in the production process of the conventional refractory bricks.
A special quantitative filling device for refractory materials comprises a storage tank, a conveyor, a upender and a control mechanism, wherein the conveyor is arranged at the lower end of the storage tank, the upender is arranged at the lower part of the conveyor, and the control mechanism is arranged at one side of the storage tank; the storage tank is an inverted cone-shaped tank body, a discharge port is arranged at the lower end of the storage tank, a gate valve is arranged at the lower part of the discharge port, support legs are uniformly arranged around the storage tank, and pressure sensors are arranged at the lower parts of the support legs and connected with the control mechanism through electric wires; a tripod bracket is arranged at the lower part of the pressure sensor, a middle supporting plate is arranged at the middle part of the tripod bracket, a feeding pipe is arranged at the upper part of the storage tank, and an upper cover is arranged at the upper part of the feeding pipe; the conveyer be spiral auger conveying equipment, the conveyer level sets up, the feed inlet of conveyer corresponds and is connected with the lower part discharge gate of storage tank lower part push-pull valve, the motor of conveyer passes through the electric wire and is connected with control mechanism.
The upender consists of a weigher, a base, a hopper and a telescopic cylinder, wherein the weigher is arranged on a three-leg bracket at the lower part of the storage tank, the base is arranged at the upper part of the weigher, the hopper is arranged at the upper part of the base, and the telescopic cylinder is arranged at the right side of the base; the weighing device is an electronic weighing scale, the lower part of the weighing device is connected with the upper surface of a middle supporting plate of the three-leg bracket, the upper part of the weighing device corresponds to a discharge hole of the conveyor, and the weighing device is connected with the control mechanism through an electric wire.
The base be the rectangle casing, the right side upper portion of base is provided with square notch, is provided with the binaural board on the plane of square notch, the symmetry is provided with the binaural board around the higher authority of base.
The hopper be the square pyramid casing of falling, the higher authority of hopper is opened, the lower part front and back symmetry of hopper is provided with the otic placode, the otic placode of single otic placode and the base upper end of hopper lower part corresponds and is articulated through the pivot, the outside right side of hopper is provided with the binaural board.
The telescopic cylinder is an electric telescopic cylinder, a lower end connecting lug plate of the telescopic cylinder is hinged with a double lug plate on a square notch of the base, an upper end ejector rod of the telescopic cylinder is hinged with the double lug plate on the right side of the outer side of the hopper, and the telescopic cylinder is connected with the control mechanism through an electric wire.
The control mechanism is an electric control cabinet with a PLC controller arranged inside.
The utility model has the beneficial effects that: the special quantitative filling device for the refractory materials is used by matching the upender and the weigher, can accurately weigh the weight of the refractory materials flowing out of the storage tank, and pour the refractory materials into a die of the next procedure, so that the production efficiency is effectively improved, the quality of refractory bricks is improved, the loss of personnel is reduced, and convenience is brought to the production of the refractory bricks.
Drawings
Fig. 1 is a front view of the overall structure of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a schematic structural view of the upender in fig. 1.
In the figure, the device comprises a material storage tank 1, a material storage tank 2, an upper cover 3, a pressure sensor 4, a tripod support 5, a material turning machine 6, a mold 7, a weighing machine 8, a control mechanism 9, a conveyor 10, a gate valve 5-1, a base 5-2, a telescopic cylinder 5-3 and a hopper.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, 2 and 3, the special quantitative filling device for refractory materials comprises a storage tank 1, a conveyor 9, a upender 5 and a control mechanism 8, wherein the storage tank 1 is an inverted cone-shaped tank body, a discharge port is arranged at the lower end of the storage tank 1, a gate valve 10 is arranged at the lower part of the discharge port, support legs are uniformly arranged around the storage tank 1, pressure sensors 3 are arranged at the lower parts of the support legs, and the pressure sensors 3 are connected with the control mechanism 8 through electric wires; a tripod support 4 is arranged at the lower part of the pressure sensor 3, a middle supporting plate is arranged at the middle part of the tripod support 4, a feeding pipe is arranged at the upper part of the material storage tank 1, and an upper cover 2 is arranged at the upper part of the feeding pipe; the conveyer 9 is arranged at the lower end of the storage tank 1, the conveyer 9 is a spiral auger conveying device, the conveyer 9 is horizontally arranged, a feed inlet of the conveyer 9 is correspondingly connected with a discharge outlet at the lower part of a gate valve 10 at the lower part of the storage tank 1, and a motor of the conveyer 9 is connected with the control mechanism 8 through an electric wire;
the material storage tank is characterized in that the upender 5 is arranged at the lower part of the conveyor 9, the upender 5 consists of a weigher 7, a base 5-1, a hopper 5-3 and a telescopic cylinder 5-2, the weigher 7 is arranged on the tripod bracket 4 at the lower part of the material storage tank 1, the weigher 7 is an electronic weighing scale, the lower part of the weigher 7 is connected with the upper surface of a middle supporting plate of the tripod bracket 4, the upper part of the weigher 7 corresponds to a discharge hole of the conveyor 9, and the weigher 7 is connected with the control mechanism 8 through an electric wire; the base 5-1 is arranged at the upper part of the weighing device 7, the base 5-1 is a rectangular shell, a square notch is arranged at the upper part of the right side of the base 5-1, double lug plates are arranged on the plane of the square notch, and the lug plates are symmetrically arranged on the front and back parts of the upper surface of the base 5-1; the hopper 5-3 is arranged at the upper part of the base 5-1, the hopper 5-3 is an inverted square conical shell, the upper surface of the hopper 5-3 is open, lug plates are symmetrically arranged at the front and back of the lower part of the hopper 5-3, a single lug plate at the lower part of the hopper 5-3 corresponds to the lug plate at the upper end of the base 5-1 and is hinged through a rotating shaft, and a double lug plate is arranged at the right side of the outer part of the hopper 5-3; the telescopic cylinder 5-2 is arranged on the right side of the base 5-1, the telescopic cylinder 5-2 is an electric telescopic cylinder, a lower end connecting lug plate of the telescopic cylinder 5-2 is hinged with a double lug plate on a square notch of the base 5-1, an upper end ejector rod of the telescopic cylinder 5-2 is hinged with the double lug plate on the right side of the outer side of the hopper 5-3, and the telescopic cylinder 5-2 is connected with the control mechanism 8 through an electric wire; control mechanism 8 set up in one side of storage tank 1, control mechanism 8 is the automatically controlled cabinet that inside was provided with the PLC controller.
When the special quantitative filling device for the refractory materials is used, firstly, a gate valve 10 at the lower part of a storage tank 1 is opened, then a motor of a conveyor 9 is controlled to rotate through a control mechanism 8, at the moment, a spiral auger in the conveyor 9 conveys the refractory materials to a discharge port to flow out into a hopper 5-3 of a upender 5 at the lower part, the refractory materials are discharged into the hopper 5-3 continuously to reach a set number, signals are transmitted to the control mechanism 8 through a weigher 7, the control mechanism 8 controls the motor of the conveyor 9 to stop rotating, then an ejector rod 5-2 of the upender 5 is retracted to drive the hopper 5-3 to overturn downwards, the refractory materials in the hopper 5-3 are poured into a mold 6 at the lower part, and the quantitative filling of the refractory materials is completed; simultaneously, the pressure sensor 3 at the lower part of the storage tank 1 feeds pressure back to the control mechanism 8 for quantitative analysis, after the refractory materials in the storage tank 1 are reduced to a certain amount, signals are sent in time to prompt, and the workers can add the refractory materials into the storage tank 1 in time.
The present invention is not described in detail in the prior art.
Claims (6)
1. The utility model provides a special ration filling device of refractory material, includes storage tank (1), conveyer (9), upender (5) and control mechanism (8), characterized by: the conveyor (9) is arranged at the lower end of the storage tank (1), the upender (5) is arranged at the lower part of the conveyor (9), and the control mechanism (8) is arranged at one side of the storage tank (1); the storage tank (1) is an inverted cone-shaped tank body, a discharge port is formed in the lower end of the storage tank (1), a gate valve (10) is arranged on the lower portion of the discharge port, support legs are uniformly arranged around the storage tank (1), pressure sensors (3) are arranged on the lower portions of the support legs, and the pressure sensors (3) are connected with a control mechanism (8) through electric wires; a tripod bracket (4) is arranged at the lower part of the pressure sensor (3), a middle supporting plate is arranged at the middle part of the tripod bracket (4), a feeding pipe is arranged at the upper part of the storage tank (1), and an upper cover (2) is arranged at the upper part of the feeding pipe; conveyer (9) be spiral auger conveying equipment, conveyer (9) level sets up, the feed inlet of conveyer (9) corresponds and is connected with the lower part discharge gate of storage tank (1) lower part push-pull valve (10), the motor of conveyer (9) passes through the electric wire and is connected with control mechanism (8).
2. The special quantitative filling device for the refractory material as claimed in claim 1, wherein: the upender (5) consists of a weigher (7), a base (5-1), a hopper (5-3) and a telescopic cylinder (5-2), wherein the weigher (7) is arranged on a three-leg bracket (4) at the lower part of the storage tank (1), the base (5-1) is arranged at the upper part of the weigher (7), the hopper (5-3) is arranged at the upper part of the base (5-1), and the telescopic cylinder (5-2) is arranged at the right side of the base (5-1); the weighing device (7) is an electronic weighing scale, the lower part of the weighing device (7) is connected with the upper surface of a middle supporting plate of the tripod support (4), the upper part of the weighing device (7) corresponds to a discharge hole of the conveyor (9), and the weighing device (7) is connected with the control mechanism (8) through an electric wire.
3. The special quantitative filling device for the refractory material as claimed in claim 2, wherein: the base (5-1) is a rectangular shell, a square notch is formed in the upper portion of the right side of the base (5-1), double lug plates are arranged on the plane of the square notch, and the lug plates are symmetrically arranged on the upper surface of the base (5-1) in the front-back direction.
4. The special quantitative filling device for the refractory material as claimed in claim 2, wherein: the hopper (5-3) is an inverted square conical shell, the upper surface of the hopper (5-3) is open, ear plates are symmetrically arranged at the front and back of the lower part of the hopper (5-3), a single ear plate at the lower part of the hopper (5-3) corresponds to the ear plate at the upper end of the base (5-1) and is hinged through a rotating shaft, and a double ear plate is arranged at the right side of the outer part of the hopper (5-3).
5. The special quantitative filling device for the refractory material as claimed in claim 2, wherein: the telescopic cylinder (5-2) is an electric telescopic cylinder, a lower end connecting lug plate of the telescopic cylinder (5-2) is hinged with a double lug plate on a square notch of the base (5-1), an upper end ejector rod of the telescopic cylinder (5-2) is hinged with the double lug plate on the right side of the outer side of the hopper (5-3), and the telescopic cylinder (5-2) is connected with the control mechanism (8) through an electric wire.
6. The special quantitative filling device for the refractory material as claimed in claim 1, wherein: the control mechanism (8) is an electric control cabinet with a PLC controller arranged inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122335112.0U CN215969357U (en) | 2021-09-26 | 2021-09-26 | Special quantitative filling device of refractory material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122335112.0U CN215969357U (en) | 2021-09-26 | 2021-09-26 | Special quantitative filling device of refractory material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215969357U true CN215969357U (en) | 2022-03-08 |
Family
ID=80571283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122335112.0U Active CN215969357U (en) | 2021-09-26 | 2021-09-26 | Special quantitative filling device of refractory material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215969357U (en) |
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2021
- 2021-09-26 CN CN202122335112.0U patent/CN215969357U/en active Active
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