CN215958163U

CN215958163U - Full-automatic fruit and vegetable residue removing machine

Info

Publication number: CN215958163U
Application number: CN202122165182.6U
Authority: CN
Inventors: 皇甫海成
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2022-03-08
Anticipated expiration: 2031-09-08

Abstract

The utility model belongs to the field of agricultural product safety, and particularly relates to a full-automatic fruit and vegetable residue removing machine which comprises a base, an ozone system, a water purification system, an ultraviolet sterilization system, an ultrasonic system and a control system, wherein a split water purification equipment box is fixedly installed at the top of the base, a water pump, a water treatment filter, an ultraviolet sterilizer and a protective cover are arranged on one side of the split water purification equipment box, an aeration chamber is arranged in the protective cover, a conveying belt is installed at the top of the base through a support, a water tank is arranged at the top of the base, the conveying belt is positioned at the bottom of the water tank, and two groups of ultrasonic transducers are installed on two sides of the water tank in an array mode. The utility model adopts ultrasonic wave, ozone, ultraviolet ray disinfection and water treatment, five technologies of intelligent control and superposition are adopted, energy conservation and environmental protection are realized through intelligent monitoring and a dynamic control method, the residue removal effect of the processed product is stable in quality, the equipment can solve the problem of pesticide residue, and the equipment is safe and healthy and has remarkable social benefit.

Description

Full-automatic fruit and vegetable residue removing machine

Technical Field

The utility model relates to the technical field of agricultural product safety, in particular to a full-automatic fruit and vegetable residue removing machine.

Background

Food safety is the most concerned problem of the masses and the most concerned problem of governments at all levels, pesticide residue is a ubiquitous problem which cannot be eradicated, pesticide residue and various preservatives exceed standards (use), potential safety hazards are caused to the society, the health of the masses is harmed, no commercial residue removal equipment for professional pesticides, preservatives and preservatives exists in the domestic market at present, (household small-sized equipment with similar functions has single performance and cannot control potential safety hazards and residue removal effects), large-scale professional safe and reliable commercial residue removal equipment is the blank of the industry at present, equipment developed by people combines various mature technologies, pesticide residue, preservatives and preservatives in agricultural products are decomposed, sterilized and disinfected through a specific process, various parameters are intelligently and accurately controlled, the residue removal effect is ensured, and miniature household residue removal equipment exists in the market at present, the technology adopts an ozone decomposition technology, the performance is single, the ozone concentration is low, the processing time is long, the residue removal quality is not guaranteed, the ozone leakage is harmful to health, social approval and popularization are not obtained based on the reasons, the prior art for pesticide residue removal has requirements on not only residue removal equipment, but also production environment and space, so that large-scale professional safe and reliable equipment is the best choice for solving the pesticide residue problem, and professional equipment, technology and treatment professional problems can obtain the best effect.

At present, no large-scale professional pesticide residue, various chemical preservative dysentery agents and preservative residue removal equipment exist in the market, a plurality of single-function household miniature ozone detoxifiers with similar functions are available, the technology is single, the dissolved oxygen in water is low due to unreasonable air-water mixing technology, residue removal indexes cannot be reached, and ozone is discharged indoors to harm health and has potential safety hazards.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects in the prior art and provides a full-automatic fruit and vegetable residue removing machine.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the full-automatic fruit and vegetable residue removing machine comprises a base, an ozone system, a water treatment system, an ultrasonic system, an ultraviolet sterilization system and a control system, wherein a split water purification equipment box is fixedly installed at the top of the base, a water pump, a water treatment filter, an ultraviolet sterilizer are arranged in the split water purification equipment box, a protective cover is arranged on one side of the split water purification equipment box, an aeration chamber is arranged in the protective cover, a conveyor belt is installed at the top of the base through a support, a water tank is arranged at the top of the base, the conveyor belt is positioned at the bottom of the water tank, two groups of ultrasonic transducers are respectively installed on two sides of the water tank in an array mode, the number of the ultrasonic transducers in each group is 24, eight first water sprayers are fixedly installed at equal intervals at the top of the base, eight second water sprayers are fixedly installed at equal intervals on the inner wall of the lower part of the aeration chamber, and are provided with four rows of water spray nozzles, and every row of water jet do 70 degrees scanning injection to the export direction from top to bottom, split type water purification equipment box's top fixed mounting has operation platform, and the protection casing is close to one side of operation platform and installs by the import of processed product by the processed product, and the export of processed product is installed to the opposite side of protection casing, export residue collects the mouth.

Preferably, one end of the base, which is far away from the split type water purification equipment box, is fixedly provided with a conveyer belt power system, the conveyer belt power system comprises a rotating motor, and the output end of the rotating motor is fixedly connected with a driving wheel of the conveyer belt.

Preferably, split type water purification unit case comprises food level corrosion-resistant water pump, colating, fine filtration, carbon filter, ultraviolet ray sterilization system, and food level corrosion-resistant water pump's output is connected with first sprinkler and second sprinkler through filter and ultraviolet ray sterilizer.

Preferably, the ozone system consists of an oxygen source, an ozone generator, a controller and a detection sensor.

Preferably, an ultraviolet sterilization system is installed in the water tank, and the ultraviolet sterilization system is composed of a band controller and an ultraviolet light emitting tube.

Preferably, the ultrasonic system consists of an ultrasonic generator and an ultrasonic transducer.

Preferably, one side that split type water purification equipment case is close to the conveyer belt is provided with the ascending water jet in bottom, installs gas-water mixer between split type water purification equipment case and the water jet, and gas-water mixer comprises one-level blender and second grade blender, installs circulating water pump on the split type water purification equipment case.

Preferably, the control system comprises a plc host, a shunt, a pressure sensor and an ozone concentration detection sensor.

In the utility model, the full-automatic fruit and vegetable residue removing machine combines the technologies and the mechanical equipment into an intelligent device through an optimized combination and an intelligent control system, so that the intelligent device becomes a professional device with a specific function, the device has the advantages of environmental protection (no harmful substance discharge, only a small amount of silt and disinfected and sterilized water), energy saving (the capacity is more than one ton when the power consumption is averagely 4.5kw, the water circulation utilization rate is 98%), reliable product quality (the production quality is ensured by real-time detection and control of a sensor and automatic operation) which is produced by simple operation (the production process is in an optimal working state through real-time detection and control of the sensor), innovation and development can be brought in the field of agricultural product safety by the input use of the device, the problems of agricultural residue, various preservatives, preservatives and harm to public health in the production and transportation processes of the current agricultural products are solved, and the domestic agricultural product market has almost no control mechanism for the agricultural products entering the market, the unqualified agricultural products all flow to a dining table, the abuse of pesticide residue superscalar, preservative and preservative becomes a normal state, the equipment, the method and the materials for solving the problems are almost none, the application market demand of the equipment is huge, the application of the combined technology can bring remarkable economic benefit and social benefit, the development of the field is promoted, the problem of resource waste caused by the unqualified agricultural products is solved, and the combined technology contributes to the harmony and stability of public health, safety and society.

Drawings

FIG. 1 is a schematic structural view of a full-automatic fruit and vegetable residue removing machine provided by the utility model.

In the figure: the device comprises a base 1, a split-type water purification equipment box 2, an operation platform 3, a protective cover 4, an aeration chamber 5, a processed product inlet 6, a processed product outlet 7, a conveyor belt 8, a conveyor belt power system 9, a first water sprayer 10, a second water sprayer 11, an ultrasonic transducer 12 and a residue collecting port 13.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1, a full-automatic fruit and vegetable residue removing machine comprises a base 1, an ozone system and a control system, and is characterized in that a split type water purifying equipment box 2 is fixedly installed at the top of the base 1, a water pump, a water treatment filter, an ultraviolet sterilizer and a protective cover 4 are arranged at one side of the split type water purifying equipment box 2, an aeration chamber 5 is arranged in the split type water purifying equipment box 2, a conveyor belt 8 is installed at the top of the base 1 through a support, a water tank is arranged at the top of the base 1, the conveyor belt 8 is positioned at the bottom of the water tank, two groups of ultrasonic transducers 12 are respectively installed at two sides of the water tank in an array mode, 24 ultrasonic transducers 12 are arranged in each group, four rows of 8 first water sprayers 10 are fixedly installed at equal intervals at the top of the base 1, eight second water sprayers 11 are fixedly installed at equal intervals on the inner wall of the lower portion of the aeration chamber 5, the second water sprayers 11 are provided with four rows of water spray nozzles, and each row of water spray nozzles are scanned and sprayed by 70 degrees from top to bottom towards the outlet direction, the top of the split-type water purification equipment box 2 is fixedly provided with an operating platform 3, one side of the protective cover 4 close to the operating platform 3 is provided with a processed product inlet 6 of a processed product, the other side of the protective cover 4 is provided with a processed product outlet 7 and an outlet 7 residue collecting port 13.

In the utility model, one end of the base 1 far away from the split type water purification equipment box 2 is fixedly provided with a conveyer belt power system 9, the conveyer belt power system 9 comprises a rotating motor, and the output end of the rotating motor is fixedly connected with a driving wheel of the conveyer belt.

In the utility model, the split water purification equipment box 2 consists of a food-grade corrosion-resistant water pump, a rough filtration system, a fine filtration system, a carbon filtration system and an ultraviolet sterilization system, wherein the output end of the food-grade corrosion-resistant water pump is connected with a first water sprayer 10 and a second water sprayer 11 through a filter and an ultraviolet sterilizer, the rough filtration is used for filtering silt, the fine filtration is used for filtering particles with the particle size of more than 0.02 nanometer, the carbon filtration is used for adsorbing and decomposing peculiar smell, and the three-stage filter is used for filtering the water.

The ozone system comprises an oxygen source, an ozone generator, a controller and a detection sensor, wherein after the ozone system is started, an oxygen supply valve is opened, the ozone generator is started at high pressure, oxygen of the oxygen source is made into ozone through the ozone generator and then sent to a water inlet pipeline of a main jet device after being mixed with water, the oxygen is sent to a water inlet pipeline of a circulating water pump after being mixed with water at high speed through a water pump impeller, the ozone enters a purified water filter, the ozone in dissolved water passes through an ultraviolet sterilizer and a second gas-water mixer, then is mixed with water again and then enters a water tank for circular operation, the ozone overflowing water from the water tank water surface enters an aeration chamber, is guided into a second jet device from an ozone collecting port, is mixed with water again and then is injected into a water body, is circularly operated, overflows from the aeration chamber to enter a protective cover, is collected and then is sent to an activated carbon treatment chamber through a pipeline, and then is discharged to the outside.

In the utility model, an ultraviolet sterilization system is arranged in the water tank, the ultraviolet sterilization system consists of a wave band controller and an ultraviolet luminous tube, and water passing through the split type water purification equipment box 2 enters an ultraviolet sterilizer for sterilization for 3 seconds (most microorganisms can be killed within 0.3-0.8 second, and staphylococcus can be killed within 1.3 second) and enters the water tank through a secondary gas-water mixer to be sprayed out through a nozzle.

In the present invention, the ultrasonic system consists of an ultrasonic generator and an ultrasonic transducer 12, and the total number of the transducers is 24, and the power is 1440 w.

In the utility model, a water spraying port of a first water sprayer with an upward bottom is arranged on one side of a water split type water purification equipment box 2 close to a conveying belt 8, a gas-water mixer is arranged between the water split type water purification equipment box 2 and the water spraying port, the gas-water mixer consists of a first-stage mixer and a second-stage mixer, a circulating water pump is arranged on the water split type water purification equipment box 2, the first-stage gas-water mixer mixes ozone gas and water through a gas-water mixer of a jet system by utilizing the pressure difference between a water inlet and a water outlet of the water pump and then carries the mixed water into a water body, the second-stage gas-water mixer mixes ozone overflowing from an aeration chamber and ozone collected by a purified water filter again by utilizing the pressure difference of a pressure regulating valve of a water supply pipeline and then carries the mixed water body into the water body for cyclic utilization, and the ozone concentration of the water body is ensured to reach 0.25 hk \ L to-0.4 hk \ L so as to ensure that residual pesticide, preservative and preservative are oxidatively decomposed, so as to ensure the residue removing effect.

In the utility model, the control system consists of a plc host, a shunt, a water pressure sensor and an ozone concentration detection sensor.

The working principle of the utility model is as follows: the host computer is started, the host computer controls the corresponding system to work according to the detection number of the sensor, the set parameter and the sending instruction to the shunt, and the working sequence after one-key starting is as follows:

1. starting a pressure sensor of a circulating water pump (2.2 KW);

2. ozone generation was started after 5 seconds (1.52 KW);

3. starting ultraviolet disinfection after 5 seconds;

4. ozone generation starts after 2 seconds (1.52KW), ultraviolet disinfection starts after 5 seconds, and an ozone detector starts

5. Starting an ultrasonic circuit when the concentration of ozone reaches a set value of 0.25/L, turning on a green signal lamp for working, (indicating that the signal lamp is turned on to enter a fruit and vegetable residue removal mode), and turning off an ozone system (an ozone sensor detects in real time) when the concentration of ozone reaches 0.4 mg/L;

6. the conveyer belt is automatically started (xx seconds can be started, xx seconds are stopped, and manual start and stop can be set);

7. the signal lamp displays the working state.

The working principle of the electrical system is as follows:

the on and off of the circulating water source can be automatically or manually controlled, and the power is 2-2 kw;

the opening and closing of the ultraviolet sterilizer can be automatically or manually controlled, and the ultraviolet sterilizer can be started and stopped at fixed time with the power of 1 kw;

the starting and stopping of the ozone generator can be manually or automatically controlled, the ozone generator can be started and stopped at fixed time, and an ozone concentration detector is arranged for detecting the concentration;

the starting and stopping of the ultrasonic generator can be manually or automatically controlled, and the power of the starting and stopping can be 2kw at fixed time;

the start and stop of the ozone detector can be manually or automatically controlled, and the power is 0.2 kw;

the starting and stopping of the conveyer belt are in a working state of starting for a plurality of seconds and stopping for a plurality of seconds under an automatic state, and the power is 0.75 kw.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. The full-automatic fruit and vegetable residue removing machine comprises a base (1), an ozone system and a control system, and is characterized in that a split type water purifying equipment box (2) is fixedly installed at the top of the base (1), a water pump, a water treatment filter, an ultraviolet sterilizer are arranged in the split type water purifying equipment box (2), a protective cover (4) is arranged on one side of the split type water purifying equipment box (2), an aeration chamber (5) is arranged in the protective cover, a conveying belt (8) is installed at the top of the base (1) through a support, a water tank is arranged at the top of the base (1), the conveying belt (8) is positioned at the bottom of the water tank, two groups of ultrasonic transducers (12) are installed on two sides of the water tank in an array mode, 24 ultrasonic transducers (12) in each group are totally installed, eight first water sprayers (10) are fixedly installed at the top of the base (1) at equal intervals, eight second water sprayers (11) are fixedly arranged on the inner wall of the lower part of the aeration chamber (5) at equal intervals; second sprinkler (11) are provided with four rows of water jets, and every row of water jets is 70 degrees scanning injection from top to bottom to the export direction, the top fixed mounting of split type water purification unit case (2) has operation platform (3), and protection casing (4) are close to one side of operation platform (3) and are installed by processed product import (6), and the opposite side of protection casing (4) is installed by processed product export (7), export (7) residue collection mouth (13).

2. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein a conveyor belt power system (9) is fixedly installed at one end of the base (1) far away from the split type water purification equipment box (2), the conveyor belt power system (9) comprises a rotating motor, and the output end of the rotating motor is fixedly connected with a transmission wheel of the conveyor belt.

3. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein the split type water purification equipment box (2) is composed of a food-grade corrosion-resistant water pump, a rough filtration system, a fine filtration system, a carbon filtration system and an ultraviolet sterilization system, and the output end of the food-grade corrosion-resistant water pump is connected with the first water sprayer (10) and the second water sprayer (11) through the filters and the ultraviolet sterilizer.

4. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein the ozone system is composed of an oxygen source, an ozone generator, a controller and a detection sensor.

5. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein an ultraviolet sterilization system is installed in the water tank, and the ultraviolet sterilization system is composed of a band controller and an ultraviolet light emitting tube.

6. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein the ultrasonic system is composed of an ultrasonic generator and an ultrasonic transducer (12).

7. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein a water spraying port with an upward bottom is arranged on one side of the split type water purification equipment box (2) close to the conveyor belt (8), a gas-water mixer is arranged between the split type water purification equipment box (2) and the water spraying port, the gas-water mixer is composed of a first-stage mixer and a second-stage mixer, and a circulating water pump is arranged on the split type water purification equipment box (2).

8. The full-automatic fruit and vegetable residue removing machine according to claim 1, wherein the control system is composed of a plc host, a shunt, a pressure sensor and an ozone concentration detection sensor.