CN215951071U - Intelligent quantitative oiling equipment - Google Patents
Intelligent quantitative oiling equipment Download PDFInfo
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- CN215951071U CN215951071U CN202122388340.4U CN202122388340U CN215951071U CN 215951071 U CN215951071 U CN 215951071U CN 202122388340 U CN202122388340 U CN 202122388340U CN 215951071 U CN215951071 U CN 215951071U
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- 239000004519 grease Substances 0.000 claims abstract description 31
- 238000002347 injection Methods 0.000 claims abstract description 30
- 239000007924 injection Substances 0.000 claims abstract description 30
- 230000001502 supplementing effect Effects 0.000 claims abstract description 8
- 238000005461 lubrication Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 140
- 230000001050 lubricating effect Effects 0.000 description 7
- 230000003137 locomotive effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 102100028175 Abasic site processing protein HMCES Human genes 0.000 description 1
- 101001006387 Homo sapiens Abasic site processing protein HMCES Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses intelligent quantitative oil injection equipment, which comprises a shell, and a controller, an oil drum, an oil pump, an oil gun and a display module which are arranged on the shell, wherein the oil drum is used for storing oil materials output to external equipment; the oil pump can load oil in the oil drum; the oil gun is connected with the oil pump through a pipe disc and a flowmeter, the output end of the oil pump is connected with one end of the pipe disc, the other end of the pipe disc is connected with the input end of the flowmeter, and the output end of the flowmeter is connected with the input end of the oil gun; under the control of the controller, the oil gun quantitatively outputs oil through the flow meter, and the pipe disc is used for supplementing the oil output by the oil gun and ensuring the continuous operation of the oil injection equipment; the display module is connected with the controller, and the display module can predefine the output oil mass for the grease gun outputs the predefined oil mass. According to the technical scheme provided by the utility model, quantitative oil injection is controlled through the flow meter, excessive or insufficient lubrication can be solved, and the working state of the oil injection equipment is dynamically displayed in real time.
Description
Technical Field
The utility model relates to the field of mechanical equipment, in particular to intelligent quantitative oiling equipment.
Background
The tradition refuels, judges the maintenance experience of motor according to equipment running state and maintenance personal to refuel, because the oil filling volume that different maintenance personal set up when running same equipment is different, this can lead to oil blanket interior oil mass or too much or too little, leads to motor operating temperature too high, burns out the possibility of motor even. In addition, when manually lubricating bearings using grease guns or pumps, it is generally difficult to determine the correct amount of grease, which can result in over or under lubrication, which can negatively impact the useful life of the bearing and can lead to machine equipment failure.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model provides intelligent quantitative oiling equipment, which adopts the following technical scheme:
in one aspect, the utility model provides an intelligent quantitative oiling device, comprising a housing and arranged on the housing:
a controller;
the oil drum is used for storing oil materials output to external equipment;
the input end of the oil pump is connected with the oil drum, and the oil pump can load oil in the oil drum under the control of the controller;
the oil gun is connected with the oil pump through a pipe disc and a flow meter, the output end of the oil pump is connected with one end of the pipe disc, the other end of the pipe disc is connected with the input end of the flow meter, and the output end of the flow meter is connected with the input end of the oil gun; under the control of the controller, the oil gun quantitatively outputs oil through the flow meter, and the pipe disc is used for supplementing the oil output by the oil gun and ensuring the continuous operation of the oil injection equipment;
and the display module is connected with the controller, and under the control of the controller, the display module can predefine the oil output quantity, so that the oil gun outputs the predefined oil quantity.
Furthermore, the oiling device also comprises an oil pipe, and the output end of the flow meter is connected with the input end of the oiling gun through the oil pipe.
Preferably, the oil pipe is a high-pressure hose.
Further, the oiling device also comprises a power supply module which comprises a 220V alternating current power supply module and/or a 24V direct current power supply module.
Further, the oiling device further comprises a power switch, a power connector and an extension power panel, wherein the power switch is arranged on the side portion of the shell, the extension power panel is arranged at the bottom of the shell, and the power connector is used for being connected with an external power supply.
Further, the oil injection device further comprises a plurality of buttons, each of which is connected with the controller, and the plurality of buttons comprise a first button for normally starting the oil injection device, a second button for normally stopping the oil injection device, and a third button for emergently stopping the oil injection device.
Further, the oil injection equipment further comprises a prompting device, the prompting device is connected with the oil drum and the controller respectively, the controller is used for obtaining the residual amount of the oil in the oil drum, and if the residual amount of the oil is lower than a preset oil threshold value, the prompting device gives an alarm for prompting under the control of the controller.
Further, the oil injection device further comprises a pressure adjusting module, wherein the pressure adjusting module is used for adjusting the pressure of the oil supplementing pipeline within a preset pressure range, and the preset pressure range is 200BAR to 300 BAR.
Further, the oiling equipment still includes the handrail, and it is close to the oil drum setting.
Further, the oiling device also comprises a plurality of universal wheels which are arranged at the bottom of the shell.
Furthermore, an oil buckle is further arranged on the oil drum and used for fixing the drum cover.
The technical scheme provided by the utility model has the following beneficial effects:
a) quantitative oil injection is controlled through a flowmeter, so that excessive or insufficient lubrication can be solved;
b) in case of oil shortage in the oiling process, automatic prompting and alarming are carried out;
c) dynamically displaying the working state of the oiling equipment in real time;
d) the equipment has reliable and stable operation, simple and convenient operation, friendly interface and easy operation.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an oil injection device provided by an embodiment of the utility model;
FIG. 2 is a schematic connection diagram of a controller of the oiling device provided by the embodiment of the utility model;
FIG. 3 is a schematic illustration of a dosing page of a dosing apparatus provided by an embodiment of the present invention;
fig. 4 is a schematic illustration of a non-dosing page of a dosing apparatus provided by an embodiment of the present invention.
Wherein the reference numerals include: 1-controller, 2-oil drum, 3-oil gun, 31-pipe disc, 4-display module, 51-power switch, 52-power connector, 53-extension power disc, 6-handrail, 7-universal wheel and 8-shell.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, as shown in fig. 1, an intelligent quantitative oiling device is provided, which comprises a housing 8, and a controller 1, an oil drum 2, an oil pump, an oil gun 3, a display module 4, a power supply module, a plurality of buttons, a prompting device, a pressure adjusting module, an armrest 6, a universal wheel 7 and an oil button 21 which are arranged on the housing 8.
The oil drum 2 is used for storing oil output to external equipment, and is connected with the controller 1, the controller 1 can obtain the residual oil quantity of the oil drum 2 in real time, if the residual oil quantity is lower than a preset oil threshold value, the controller 1 controls a prompting device connected with the controller to give an alarm prompt in a voice prompt mode or a buzzer mode, and the protection range of the oil drum is not limited by the mode.
The input of oil pump with oil drum 2 is connected, the output of oil pump with the one end of pipe dish 31 is connected, the other end of pipe dish 31 with the input of flowmeter is connected, the output of flowmeter passes through oil pipe with the input of grease gun 3 is connected. Under controller 1's control, the oil pump can be right the oil in oil drum 2 carries out the loading, oil gun 3 passes through flowmeter ration output oil, pipe dish 31 is used for supplementing the oil of oil gun 3 output, guarantees the continuous operation of oiling equipment. In this embodiment, the oil pipe is a high-pressure hose, which does not limit the protection scope of the present invention.
The display module 4 is connected with the controller 1, and under the control of the controller 1, the display module 4 can predefine the output oil quantity, so that the grease gun 3 outputs the predefined oil quantity. Specifically, a page of oil dosing as shown in fig. 3 and a page of oil non-dosing as shown in fig. 4. In this embodiment, the display module 4 is a display screen, and the protection scope of the present invention is not limited thereto.
As shown in fig. 2, the power supply module includes a 220V ac power supply module and/or a 24V dc power supply module, the oiling device further includes a power switch 51, a power connector 52, and an extended power panel 53, the power switch 51 is disposed at a side portion of the housing 8, the extended power panel 53 is disposed at a bottom portion of the housing 8, and the power connector 52 is used for connecting with an external power supply.
The plurality of buttons include a first button for normally starting the oil injection device, a second button for normally stopping the oil injection device, and a third button for emergently stopping the oil injection device, and the buttons are all connected with the controller 1, and when an operator presses the buttons, functions corresponding to the buttons are correspondingly started.
The pressure adjusting module is used for adjusting the pressure of the oil supplementing pipeline within a preset pressure range, and the preset pressure range is 200BAR to 300 BAR.
Handrail 6 is close to oil drum 2 sets up, and a plurality of universal wheels 7 set up 8 bottoms of casing, operating personnel passes through handrail 6 and universal wheel 7 can with oiling equipment removes to target position department, convenient and fast. In addition, an oil buckle 21 is further arranged on the oil drum 2 and used for fixing the drum cover.
In one embodiment of the utility model, the intelligent quantitative oil injection equipment is provided, and after the motor and the water pump run for a long time, grease is supplemented to the bearing. In this embodiment, the controller 1 is a smart PC.
The 24v oil-well pump is controlled by the intelligent PC to be placed in a standard barrel, the oil is quantitatively pumped into an oil pipe, and the flow of the lubricating grease is accurately measured by a lubricating grease flow meter, wherein g is used as a unit, so that intelligent oil supplement is realized. When the electric oil injection device is used for injecting oil (supplementing oil), the oil injection quantity can be quantized, the oil supply range can be set within 2-999 g, and the oil path is 10m long. And intelligent control is performed by digital display of an intelligent PC touch screen. In order to avoid evacuation and strong oil pumping, the 220V/24V power supply is connected for stirring oil pumping. The control interface is simple and convenient to operate, is specially used for quantitatively adding 2# and 3# lithium grease lubricating grease, and realizes visualization of oil filling and maintenance.
The oiling device comprises the components shown in table 1.
Table 1 apparatus parts table
As shown in fig. 1, 18L of lubricating grease can be filled into an oil drum 2, an oil pump presses an oil device (oil around an oil inlet sleeve is prevented from being pumped out, the pumped oil is timely supplemented under the action of a disc (a pipe disc 31), the oil pump is ensured to continuously operate), a 24v oil pump is controlled according to an intelligent PC, the oil pump is quantitatively pumped into the oil drum, the flow of the lubricating grease is accurately measured by a lubricating grease flow meter, and the accurate quantification in g is taken as a unit, so that the intelligent oil supplementation is realized. The maximum oil output was 350 g/min. The flow rate of the grease can be accurately measured by a special grease flow meter, and the weight of the filled grease is displayed in metric system (g). The grease gun 3 is a grease injection operation tool, high-pressure grease pumped by a grease pump is conveyed into a grease injection cavity through a high-pressure hose, the grease gun 3 is held by hands, and the grease can be quantitatively injected into a specified device part by pressing a trigger of the grease gun 3. And two loose joints are arranged on the gun handle of the oil gun, so that the oil gun can rotate freely, is sensitive to operation, and is convenient and quick.
The main technical parameters of the oiling equipment are as follows: the device comprises a power supply (220VAC, 350W/50Hz), an operation interface (7 inch touch large screen liquid crystal display, PC intelligent control), the oil drum capacity (18L), (the oil filling amount: 0.3L/Min), the output pressure (less than or equal to 250BAR), oils (No. 2-3 lithium-based ester), a set range (2-9999.99g), the oil filling precision (+/-1%), an oil pipe (1/4' x10M contains an automatic disc), a dump data (USB interface), an outer box (non-stainless steel metal paint spraying belt movable caster), in addition, the filling time exceeds one minute, the added quantitative amount is less than 0.01, and a DC12/DC24 fault alarm is output.
In addition, the oiling step of this oiling equipment is: connecting a required power supply; opening the barrel cover, and pouring the lithium-based ester in the original oil barrel into a stainless steel barrel of the equipment; setting the oil quantity to be filled on the operation panel; the oil gun 3 is aligned with the oil filling port; starting oiling on the panel according to starting; after the set oil amount is filled, the oil outlet can be automatically stopped, and an oil filling sound prompt is sent out. It should be noted that the required filling amount is well set on the display screen for storage, the handle button of the grease gun 3 is started before the grease is filled each time, and then the start key is pressed, if the start is pressed first and then the grease gun is started, the grease gun with high oil pipe pressure can be difficult to start.
The work flow of the oiling equipment is as follows:
one, start up
Pressing a power supply start key, namely a first button, starting up, clicking to enter an operating system, inputting a password and confirming to enter a setting, and firstly entering a system setting interface and clicking the system setting when the system is used for the first time.
The specific steps are that a password is input (the responsible person is to input 123 to confirm); setting maintainers, the model of the locomotive, the serial number of the locomotive, the position of equipment, the filling position and the model of grease, and inputting and displaying OK according to the preservation; converting upper case, lower case, symbol and pinyin, and after inputting, pressing for storage, and inputting Chinese characters by using pinyin keys; setting U disk data export, selecting on and off, setting on to be automatic data export, and if off to be manual data export; the flow coefficient is debugged when leaving the factory, and is not required to be modified, and if the oil injection is not accurate, the modification and debugging are carried out; and the oil injection time is set, the alarm is given when the flow rate is less than the set amount of oil injection, and the oil injection is debugged after leaving the factory and does not need to be modified.
Second, quantitative oiling (namely quantitative oiling)
After the setting is finished, point quantitative filling is carried out, and a quantitative filling interface is entered. Inputting a filling value in an input box, starting filling according to starting, setting batches and interval time if filling in batches, and automatically filling oil after filling, specifically, clicking 'operator' to select and press 'determination', clicking 'locomotive model' to select and press 'determination', clicking 'locomotive number' to select, pressing 'determination', clicking 'equipment position' to select and press 'determination', clicking 'filling position' to select and press 'determination', and clicking 'oil model' to select and press 'determination'. After the input is finished, the oiling is started by clicking, and the oiling is automatically stopped when the oiling reaches the set value. If the printer is matched, the automatic oiling can be selected, the oiling data is automatically output after the oiling is stopped, and the data can be automatically led into the USB flash disk after the oiling is finished if the USB flash disk is selected to be automatically led out. The deselections may be derived at the data query.
Secondly, non-quantitative oil injection (namely non-quantitative filling)
The non-quantitative filling interface is clicked, the maintainer is clicked to select a corresponding maintainer, an equipment name, a serial number and an oil product name, the maintainer is selected to press a confirm key to start filling, a stop key is pressed to stop filling when filling is carried out, the operation is flexible (equivalent to manual filling), the maintainer is clicked to select and press 'confirm', 'the locomotive model' is clicked to select and press 'confirm', 'the equipment position' is clicked to select and press 'confirm', 'the filling position' is clicked to select and press 'confirm', and 'the oil product model' is clicked to select and press 'confirm'.
Fourth, data query
The query interface records the oil filling data, such as oil filling time, maintainers, equipment names, serial numbers and oil product names. The usb disk can be exported manually, the fueling data can be saved in the usb disk, and the usb disk data export can also select the time range, set the start time and the end time, (please enter in the format), which is the format of EXCEL, but this does not limit the scope of the present invention. The USB flash disk is inserted into a computer, and can be opened for viewing and storing. Additionally, the total filled oil data may be cleared.
The oil filling equipment provided by the utility model adopts the quantitative and timed oil adding amount, so that the same motor can carry out uniform oil adding, and irreversible accidents caused by empirical judgment of individual motors are avoided. The utility model has the following advantages: the flowmeter controls quantitative oil injection, and can solve excessive or insufficient lubrication; quantitative detection, namely adopting a customized flowmeter with good repeatability; the equipment is reliable and stable in operation, simple and convenient to operate, friendly in interface and easy to operate; controlling the oil shortage prompt alarm in the oil filling process; the pressure of the oil supplementing pipeline can be adjusted according to the requirement, and the adjusting range is 200 and 300 BARs; presetting, modifying and storing a filling numerical value by a number; the filling precision can be calibrated and modified to ensure the filling precision; the working state is dynamically displayed in real time; digitally displaying parameters such as single time and accumulated filling amount; lithium-based ester can be supplemented, and the shutdown oil change time is saved.
The sequence of the above embodiments of the present invention is only for description, and does not represent the advantages and disadvantages of the embodiments.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. An intelligent dosing oiling device, characterized in that it comprises a housing (8) and arranged on said housing (8):
a controller (1);
the oil drum (2) is used for storing oil output to external equipment;
the input end of the oil pump is connected with the oil drum (2), and the oil pump can load oil in the oil drum (2) under the control of the controller (1);
the oil gun (3) is connected with the oil pump through a pipe disc (31) and a flow meter, the output end of the oil pump is connected with one end of the pipe disc (31), the other end of the pipe disc (31) is connected with the input end of the flow meter, and the output end of the flow meter is connected with the input end of the oil gun (3); under the control of the controller (1), the oil gun (3) quantitatively outputs oil through the flow meter, and the pipe disc (31) is used for supplementing the oil output by the oil gun (3) and ensuring the continuous operation of the oil injection equipment;
a display module (4) connected with the controller (1), under the control of the controller (1), the display module (4) can predefine the output oil quantity, so that the grease gun (3) outputs the predefined oil quantity.
2. The intelligent dosing and oiling device according to claim 1, further comprising an oil pipe through which the output of the flow meter is connected to the input of the grease gun (3);
the oil pipe is a high-pressure hose.
3. The intelligent oiling apparatus of claim 1, further comprising a power module comprising a 220V ac power module and/or a 24V dc power module.
4. The intelligent dosing apparatus according to claim 1, further comprising a power switch (51), a power connector (52), and an extended power panel (53), the power switch (51) being disposed on a side of the housing (8), the extended power panel (53) being disposed on a bottom of the housing (8), the power connector (52) being for connection to an external power source.
5. The intelligent dosing apparatus according to claim 1, further comprising a plurality of buttons, each connected to the controller (1), the plurality of buttons including a first button for normally starting the dosing apparatus, a second button for normally stopping the dosing apparatus, and a third button for emergency stopping the dosing apparatus.
6. The intelligent quantitative oil injection device according to claim 1, further comprising a prompting device, which is connected to the oil drum (2) and the controller (1) respectively, wherein the controller (1) is configured to obtain a remaining amount of oil in the oil drum (2), and if the remaining amount of oil is lower than a preset oil threshold, the prompting device gives an alarm under the control of the controller (1).
7. The intelligent dosing apparatus of claim 1, further comprising a pressure adjustment module to adjust the oil refill line pressure within a preset pressure range, the preset pressure range being 200BAR to 300 BAR.
8. The intelligent dosing filling device according to claim 1, further comprising an armrest (6) disposed proximate to the oil drum (2).
9. The intelligent oiling apparatus according to claim 1, further comprising a plurality of universal wheels (7) placed at the bottom of the housing (8).
10. The intelligent quantitative oil injection device according to claim 1, wherein an oil button (21) is further arranged on the oil drum (2) and used for fixing the drum cover.
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|---|---|---|---|
| CN202122388340.4U CN215951071U (en) | 2021-09-30 | 2021-09-30 | Intelligent quantitative oiling equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122388340.4U CN215951071U (en) | 2021-09-30 | 2021-09-30 | Intelligent quantitative oiling equipment |
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| CN215951071U true CN215951071U (en) | 2022-03-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115108526A (en) * | 2022-08-30 | 2022-09-27 | 南京孟源自动化设备有限公司 | Barreling control system of quantitative barreling skid-mounted equipment |
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2021
- 2021-09-30 CN CN202122388340.4U patent/CN215951071U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115108526A (en) * | 2022-08-30 | 2022-09-27 | 南京孟源自动化设备有限公司 | Barreling control system of quantitative barreling skid-mounted equipment |
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Effective date of registration: 20231227 Address after: No. 2999 Yunlong West Road, Songling Town, Wujiang District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Yanda Testing Co.,Ltd. Address before: 2999 Yunlong West Road, Wujiang District, Suzhou City, Jiangsu Province Patentee before: WUXI HUA YAN WATER Co.,Ltd. |