CN215946220U - Large-winding-diameter winding machine capable of manufacturing continuous flaky products - Google Patents
Large-winding-diameter winding machine capable of manufacturing continuous flaky products Download PDFInfo
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- CN215946220U CN215946220U CN202122463198.5U CN202122463198U CN215946220U CN 215946220 U CN215946220 U CN 215946220U CN 202122463198 U CN202122463198 U CN 202122463198U CN 215946220 U CN215946220 U CN 215946220U
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Abstract
The utility model discloses a large-winding-diameter winding machine capable of manufacturing continuous flaky products, which comprises a rack, a central winding mechanism arranged on the rack, a large-winding-diameter winding mechanism with a surface capable of manufacturing continuous flaky products and a tension detection mechanism, wherein the central winding mechanism comprises a central winding roller, a lifting linear guide rail, a lifting cylinder, a lifting sliding plate, a servo motor, a speed reducer, a lifting fixing rod, an upper synchronizing wheel, a lower synchronizing wheel and a chain. Through the mode, the central winding mechanism and the large-winding-diameter winding mechanism with the surface capable of manufacturing continuous sheet products are matched, large-winding and heavy-weight product winding can be realized, the wound products are compact and dense, the winding quality is guaranteed, the working efficiency is improved, and the large-winding-diameter winding mechanism is suitable for winding the large winding diameter of the continuous sheet products such as glass fiber sheets, plastic sheets, non-woven fabrics and paper.
Description
Technical Field
The utility model relates to the technical field of winding equipment, in particular to a large winding diameter winding machine capable of manufacturing continuous sheet products, which is suitable for winding large winding diameters of continuous sheet products such as glass fiber sheets, plastic sheets, non-woven fabrics and paper.
Background
The winding machine winds the raw materials into a coil material in a mechanical mode, and is widely applied to paper roll, cloth roll, plastic roll and metal coil processing production lines.
At present, the active rolling and the friction rolling in the traditional production are separated, the two can not be compatible, great trouble is brought in the production process, the rolled product is not compact enough, and the rolling quality is influenced. Meanwhile, in the actual production process, the diameter of some coiled products reaches 2400mm, and the weight of the coiled products reaches 4000kg, but the existing coiling equipment has poor bearing performance and cannot meet the function of large-diameter coiling.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the large-winding-diameter winding machine capable of manufacturing continuous sheet products, realizes the large-winding-diameter winding machine with the combination of the center and the surface, ensures the winding quality and improves the working efficiency because the wound products are tighter and denser.
In order to solve the technical problems, the utility model adopts a technical scheme that: the large winding diameter winding machine capable of manufacturing continuous flaky products comprises a rack, a central winding mechanism, a large winding diameter winding mechanism and a tension detection mechanism, wherein the central winding mechanism is arranged on the rack, the large winding diameter winding mechanism can manufacture the continuous flaky products on the surface, the central winding mechanism comprises a central winding roller, lifting linear guide rails, lifting air cylinders, lifting sliding plates, servo motors, speed reducers, lifting fixing rods, upper synchronizing wheels, lower synchronizing wheels and chains, the lifting linear guide rails are vertically and symmetrically arranged respectively, the lifting air cylinders are arranged on the rack respectively and are positioned above the lifting linear guide rails, the lifting sliding plates are arranged on the outer side edges of the lifting linear guide rails respectively in a sliding mode, the central winding roller is transversely arranged between the two lifting sliding plates, two ends of the central winding roller are connected with the speed reducers respectively, the speed reducers are arranged on the lifting sliding plates and are connected with the servo motors respectively, the lifting fixing rod is transversely arranged at the upper end of the rack, the upper synchronizing wheels are symmetrically arranged at two ends of the lifting fixing rod respectively, the lower synchronizing wheels are arranged on the rack and located below the lifting linear guide rail respectively, the chain is wound on the upper synchronizing wheels and the lower synchronizing wheels, and one end of the chain is fixedly connected with the lifting sliding plate.
In a preferred embodiment of the utility model, the central wind-up roll consists of an air inflation shaft and safety chucks arranged at both ends of the air inflation shaft.
In a preferred embodiment of the present invention, the large winding diameter winding mechanism for manufacturing continuous sheet products on the surface comprises a driving friction roller, a driven friction roller, a motor and a friction reducer, wherein the driving friction roller and the driven friction roller are respectively arranged on the rack in parallel and are positioned on two sides below the central winding roller, and the motor is connected with the friction reducer and is positioned below the driving friction roller and the driven friction roller.
In a preferred embodiment of the present invention, the driving friction roller and the driven friction roller have a certain speed ratio therebetween.
In a preferred embodiment of the utility model, the diameters of the driving friction roller and the driven friction roller are larger than that of the central winding roller.
In a preferred embodiment of the utility model, the tension detection mechanism comprises a transition roller and a potentiometer, and the potentiometer is connected with the transition roller and is positioned above the friction reducer.
In a preferred embodiment of the present invention, the potentiometer is a linear potentiometer.
The utility model has the beneficial effects that: the large-winding-diameter winding machine capable of manufacturing continuous sheet products provided by the utility model has the advantages that the central winding mechanism is matched with the large-winding-diameter winding mechanism capable of manufacturing continuous sheet products on the surface, the winding of large coils and heavy products can be realized, the speed of central winding is controlled by the tension detection mechanism below, the speed of output wires is changed along with the change of the diameter, the wound products are tighter and denser, the winding quality is ensured, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of a large-diameter winding machine for continuous sheet-like products according to a preferred embodiment of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a side view of FIG. 1;
the parts in the drawings are numbered as follows: 1. the device comprises a rack, 2, a central winding mechanism, 3, a large winding diameter winding mechanism with a surface capable of manufacturing a continuous sheet product, 4, a tension detection mechanism, 201, a central winding roller, 202, a lifting linear guide rail, 203, a lifting cylinder, 204, a lifting sliding plate, 205, a servo motor, 206, a speed reducer, 207, a lifting fixing rod, 208, an upper synchronous wheel, 209, a lower synchronous wheel, 210, a chain, 211, an inflatable shaft, 212, a safety chuck, 301, a driving friction roller, 302, a driven friction roller, 303, a motor, 304, a friction speed reducer, 401, a transition roller, 402 and a potentiometer.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the utility model.
Referring to fig. 1 to 3, the present embodiment includes:
a large-winding-diameter winding machine capable of manufacturing continuous flaky products comprises a machine frame 1, a central winding mechanism 2 arranged on the machine frame 1, a large-winding-diameter winding mechanism 3 with the surface capable of manufacturing continuous flaky products and a tension detection mechanism 4.
The central winding mechanism 2 comprises a central winding roller 201, a lifting linear guide rail 202, a lifting cylinder 203, a lifting sliding plate 204, a servo motor 205, a speed reducer 206, a lifting fixing rod 207, an upper synchronizing wheel 208, a lower synchronizing wheel 209 and a chain 210.
The lifting linear guide rails 202 are respectively and symmetrically arranged vertically, the lifting cylinders 203 are respectively arranged on the rack 1 and located above the lifting linear guide rails 202, the lifting sliding plates 204 are respectively and slidably arranged on the outer side edges of the lifting linear guide rails 202, the central winding roller 201 is transversely arranged between the two lifting sliding plates 204, and two ends of the central winding roller are respectively connected with the speed reducers 206, the speed reducers 206 are respectively arranged on the lifting sliding plates 204 and connected with the servo motors 205, the lifting fixing rods 207 are transversely arranged at the upper end of the rack 1, the upper synchronizing wheels 208 are respectively and symmetrically arranged at two ends of the lifting fixing rods 207, the lower synchronizing wheels 209 are respectively arranged on the rack 1 and located below the lifting linear guide rails 202, and the chains 210 are wound on the upper synchronizing wheels 208 and the lower synchronizing wheels 209, and one end of each chain is fixedly connected with the lifting sliding plates 204.
In the above, the lifting cylinder 203 raises the power for lifting and lowering, and the lifting linear guide 202 functions as a guide. The central winding roller 201 is composed of an inflatable shaft 211 and safety chucks 212 arranged at two ends of the inflatable shaft 211, and is firm in structure and good in safety performance.
The large-winding-diameter winding mechanism 3 with the surface capable of manufacturing continuous sheet products comprises a driving friction roller 301, a driven friction roller 302, a motor 303 and a friction reducer 304, wherein the driving friction roller 301 and the driven friction roller 302 are respectively arranged on the rack 1 in parallel and positioned on two side edges below the central winding roller 201, and the motor 303 is connected with the friction reducer 304 and positioned below the driving friction roller 301 and the driven friction roller 302.
In the above, a certain speed ratio is provided between the driving friction roller 301 and the driven friction roller 302, so that the rolled product is relatively tight and dense, and the quality of the product is ensured.
According to the production requirement of the product, the diameters of the driving friction roller 301 and the driven friction roller 302 are both larger than that of the central winding roller 201. The friction rollers with large diameters are arranged below the two friction rollers, so that the friction force during rolling can be provided, and the weight of the product can be supported.
The tension detection mechanism 4 includes a transition roller 401 and a potentiometer 402, and the potentiometer 402 is connected to the transition roller 401 and is located above the friction reducer 304. In this embodiment, two ends of the transition roller 401 are respectively fixed on a guide rail (not shown) capable of moving back and forth in the frame 1, a moving end of the potentiometer is fixed on a moving bearing seat (not shown), and the rotating speed of the servo motor 205 in the central winding mechanism 2 is controlled according to the resistance change output by the potentiometer.
In the above, the potentiometer 402 is a linear potentiometer. The speed of the central take-up roll 201 is controlled by a linear potentiometer below, and the speed of the output wire changes with the change of the diameter.
The working principle is as follows:
when the device is used, the lifting sliding plate 204 is driven by the lifting cylinder 203, and the upper synchronizing wheel 208, the lower synchronizing wheel 209 and the chain 210 are matched for use, so that the central winding roller 201 can be driven to move up and down, the winding diameter is increased along with the gradual increase of the wound sheets on the central winding roller 201, the central winding roller 201 moves upwards, a space is reserved for winding the sheets while certain pressing force of the driving friction roller 301 and the driven friction roller 302 on the wound sheets is ensured, and the weight of a product can be supported while friction force during winding is provided through the driving friction roller 301 and the driven friction roller 302. Meanwhile, the rotating speed of the central winding roller 201 is controlled by the potentiometer 402, and the output line speed is changed along with the change of the winding diameter.
The large-winding-diameter winding machine capable of manufacturing continuous flaky products, which is provided by the utility model, has the distinctive characteristics compared with the prior art that:
1. the central winding mechanism is matched with a large-winding-diameter winding mechanism of which the surface can be used for manufacturing continuous sheet products, so that large-winding and heavy-weight products can be wound;
2. a certain speed ratio is formed between the driving friction roller and the driven friction roller, so that a rolled product is compact and dense, and the rolling quality is ensured;
3. the friction rollers with large diameters below provide friction force during rolling and can support the weight of a product;
4. the speed of the central winding roller is controlled by a lower linear potentiometer, and the speed of an output wire is changed along with the change of the diameter.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. A large-winding-diameter winding machine capable of manufacturing continuous sheet products is characterized by comprising a rack, a central winding mechanism, a large-winding-diameter winding mechanism and a tension detection mechanism, wherein the central winding mechanism is arranged on the rack, the large-winding-diameter winding mechanism can manufacture the continuous sheet products on the surface, the central winding mechanism comprises a central winding roller, lifting linear guide rails, a lifting air cylinder, lifting sliding plates, a servo motor, a speed reducer, a lifting fixing rod, an upper synchronous wheel, a lower synchronous wheel and a chain, the lifting linear guide rails are vertically and symmetrically arranged respectively, the lifting air cylinders are arranged on the rack and positioned above the lifting linear guide rails respectively, the lifting sliding plates are arranged on the outer side edges of the lifting linear guide rails respectively in a sliding mode, the central winding roller is transversely arranged between the two lifting sliding plates, two ends of the central winding roller are connected with the speed reducer respectively, the speed reducers are arranged on the lifting sliding plates and connected with the servo motor respectively, the lifting fixing rod is transversely arranged at the upper end of the rack, the upper synchronizing wheels are symmetrically arranged at two ends of the lifting fixing rod respectively, the lower synchronizing wheels are arranged on the rack and located below the lifting linear guide rail respectively, the chain is wound on the upper synchronizing wheels and the lower synchronizing wheels, and one end of the chain is fixedly connected with the lifting sliding plate.
2. A large-diameter winding machine for continuous sheet products according to claim 1, wherein said central winding roller comprises an inflatable shaft and safety chucks disposed at both ends of the inflatable shaft.
3. The large winding diameter winding machine for manufacturing continuous sheet products according to claim 1, wherein the large winding diameter winding mechanism for manufacturing continuous sheet products on the surface comprises a driving friction roller, a driven friction roller, a motor and a friction reducer, the driving friction roller and the driven friction roller are respectively arranged on the rack in parallel and positioned on two side edges below the central winding roller, and the motor is connected with the friction reducer and positioned below the driving friction roller and the driven friction roller.
4. A large-diameter winder for continuous sheet products according to claim 3, wherein the driving friction roller and the driven friction roller have a speed ratio.
5. A large-diameter winder for manufacturing continuous sheet products according to claim 3, wherein the diameter of each of said driving friction roller and driven friction roller is larger than that of the central winding roller.
6. A large-winding-diameter winding machine capable of manufacturing continuous sheet products according to claim 3, wherein the tension detection mechanism comprises a transition roller and a potentiometer, and the potentiometer is connected with the transition roller and is positioned above the friction reducer.
7. A large-diameter winder for continuous sheet products according to claim 6, wherein said potentiometer is a linear potentiometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122463198.5U CN215946220U (en) | 2021-10-13 | 2021-10-13 | Large-winding-diameter winding machine capable of manufacturing continuous flaky products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122463198.5U CN215946220U (en) | 2021-10-13 | 2021-10-13 | Large-winding-diameter winding machine capable of manufacturing continuous flaky products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215946220U true CN215946220U (en) | 2022-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122463198.5U Active CN215946220U (en) | 2021-10-13 | 2021-10-13 | Large-winding-diameter winding machine capable of manufacturing continuous flaky products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215946220U (en) |
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2021
- 2021-10-13 CN CN202122463198.5U patent/CN215946220U/en active Active
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