CN215935451U - Paster feeding platform and LED chip mounter - Google Patents

Paster feeding platform and LED chip mounter Download PDF

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Publication number
CN215935451U
CN215935451U CN202121456993.5U CN202121456993U CN215935451U CN 215935451 U CN215935451 U CN 215935451U CN 202121456993 U CN202121456993 U CN 202121456993U CN 215935451 U CN215935451 U CN 215935451U
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platform
mounting
feeding
turntable
channel
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Chinese (zh)
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何文斌
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Individual
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Abstract

The utility model provides a patch feeding platform which comprises an installation platform, a vacuum generator, a rotary table, a driving part, a feeding guide rail and a discharging guide rail, wherein a plurality of material grooves for placing LED chips are arranged on the rotary table, a first channel extending to the bottom surface of the rotary table is arranged on the bottom surface of each material groove, a second channel communicated with the vacuum channel is arranged between the feeding guide rail and the discharging rail inside the installation platform, and the first channel of the rotary table can be communicated with the second channel of the installation platform. The patch feeding platform provided by the utility model optimizes the path of the vacuum channel on the patch feeding platform, can greatly reduce the processing difficulty and the manufacturing cost of the turntable, is convenient to process the vacuum channel arranged on the mounting platform, can fully utilize the vacuum generator after the mounting platform and the turntable are assembled, and avoids unnecessary waste caused by the communication of the vacuum generator at an idle station. The utility model also provides an LED chip mounter.

Description

Paster feeding platform and LED chip mounter
Technical Field
The utility model relates to the technical field of LED automatic chip mounters, in particular to a chip mounting and feeding platform and an LED chip mounter.
Background
The LED chip mounter belongs to one of SMT chip mounters, and with the continuous development of LED technology, the LED chip mounter is gradually refined into automatic chip mounting equipment which is more combined with the characteristics of LED products. The LED chip mounter mainly utilizes various automatic devices to mount an LED chip on a printed circuit board at high speed and high efficiency. With the size of the LED chips being gradually reduced, the number of the LED chips that can be accommodated on a single PCB is increased, the arrangement density of the LED chips on the PCB is also increased, and the requirement for the mounting speed required by the LED chip mounter is also increased.
The surface mount feeding platform used in the existing LED surface mount machine mostly adopts a vacuum adsorption mode to fix the LED chip on each corresponding station of the turntable. However, the vacuum generator connected to the conventional patch feeding platform is disposed on the top of the turntable, and the vacuum channel extends from the center of the turntable to the edge station of the turntable. The biggest problem of the patch feeding platform is that the processing difficulty of a rotary table in the patch feeding platform is very high, a plurality of small vacuum channels extending from a station to the center need to be processed on the rotary table at the same time, and the smaller the size of an LED chip is, the smaller the size of the processed vacuum channel is, and the more difficult the processing is. If one of the channels is damaged, the entire turntable is disabled. And in the process that the turntable moves from the feed inlet to the discharge outlet, only half of stations on the turntable carry out various processing operations on the adsorption chip, and the other half of stations are in an idle state.
Disclosure of Invention
The utility model aims to solve the defects that resource waste and air leakage on an idle station are caused by unreasonable arrangement of a vacuum channel in a chip feeding platform in the conventional LED chip mounter, and the processing difficulty of a rotary table on the chip feeding platform is large and the cost is high, and provides the chip feeding platform.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides a paster feeding platform, including mounting platform, with vacuum generator that mounting platform connects, set up in last carousel of mounting platform, set up in the mounting platform below is used for the drive the driver part of carousel and set up in mounting platform go up with the feeding guide rail and the ejection of compact guide rail of carousel intercommunication, be provided with the silo that a plurality of can supply the LED chip to place on the carousel, the bottom surface of silo is provided with and extends to the first passageway of the bottom surface of carousel, mounting platform's inside is in feeding guide rail with be provided with between the ejection of compact track with the second passageway of vacuum generator intercommunication, the first passageway of carousel can with mounting platform the second passageway intercommunication.
Further, the mounting platform comprises a horizontal base plate and a connecting seat fixed on the horizontal base plate, the second channel comprises a first channel and a second channel, the first channel is arranged in the horizontal base plate and communicated with the vacuum generator, the second channel is arranged in the connecting seat and communicated with the first channel, and the second channel can be communicated with the first channel of the rotary table.
Specifically, the upper surface of horizontal base plate is provided with and supplies the first fixed position of feeding guide rail installation can supply the fixed position of second of ejection of compact guide rail installation, first passageway including set up in the upper surface of horizontal base plate, be located first fixed position with edge between the fixed position of second the carousel set up the arc recess that the orbit extends, and by the side of horizontal base plate extends to the through-hole of arc recess department, vacuum generator connect in through-hole department.
Further, the connecting seat comprises a first mounting ring which extends from the feeding guide rail to the discharging guide rail and communicates the top surface of the horizontal base plate with the bottom surface of the rotary disc, and the second passage is arranged in the first mounting ring.
Specifically, the upper surface of the first mounting ring is attached to the upper surface of the horizontal base plate, and the lower surface of the first mounting ring is attached to the bottom surface of the turntable.
Specifically, the second passage includes a first groove disposed on the upper surface of the first mounting ring, a second groove disposed on the lower surface of the first mounting ring, and a plurality of vertical holes communicating the first groove and the second groove.
Specifically, the connecting seat further comprises a second mounting ring arranged on the outer circumferential surface of the first mounting ring, a plurality of mounting holes connected with the horizontal base plate are formed in the second mounting ring, and the connecting piece penetrates through the mounting holes to fix the connecting seat on the horizontal base plate.
Further, mounting platform is in the carousel with the feeding guide rail junction is provided with the feeding material level the carousel with the junction of ejection of compact guide rail is provided with out the material level the feeding material level with it detects the station, blows material station and turns to the station to go out to be provided with between the material level, it is close to detect the station one side of feeding material level, it is close to turn to the station one side of material level is gone out, it is located to blow the material station detect the station with turn to between the station.
Specifically, still including being fixed in the last detection device who is located of mounting platform detection station department, detection device includes the installing support, set up in die clamping cylinder on the installing support and by die clamping cylinder driven a pair of detection piece.
The patch feeding platform provided by the utility model has the beneficial effects that: the vacuum channel path on the patch feeding platform is optimized, the processing difficulty and the manufacturing cost of the rotary table can be greatly reduced, meanwhile, the vacuum channel arranged on the mounting platform is also convenient to process, the mounting platform and the rotary table can be assembled to realize the connection of the vacuum generator at the processing station, and the disconnection at the idle station can be designed to fully utilize the vacuum generator, so that unnecessary waste caused by the connection of the vacuum generator at the idle station is avoided.
The utility model also provides an LED chip mounter which comprises the chip mounting and feeding platform.
The LED chip mounter provided by the utility model has the beneficial effects that: the patch feeding platform has the advantages that the vacuum channel in the patch feeding platform is optimized, the processing and manufacturing cost of the turntable is greatly reduced, and meanwhile, the turntable and the mounting platform are matched to fully utilize the vacuum generator.
Drawings
Fig. 1 is a schematic perspective view of a patch feeding platform provided by the present invention;
FIG. 2 is a top view of a patch feeding platform according to the present invention;
fig. 3 is a schematic perspective view of a connection between a mounting platform and a turntable of a patch feeding platform according to the present invention;
FIG. 4 is a full sectional view of a turntable in a patch feeding platform according to the present invention;
fig. 5 is a schematic perspective view of an installation platform in a patch feeding platform according to the present invention;
fig. 6 is a schematic perspective view of a horizontal substrate of a mounting platform in a patch feeding platform according to the present invention;
fig. 7 is a full sectional view of a connecting seat of a mounting platform in the patch feeding platform provided by the utility model;
fig. 8 is a schematic perspective view of a detection assembly in a patch feeding platform according to the present invention.
In the figure: 100-patch feeding platform, 10-mounting platform, 11-horizontal base plate, 111-first fixing position, 112-second fixing position, 12-connecting seat, 121-first mounting ring, 122-second mounting ring, 1221-mounting hole, 13-second channel, 131-first channel, 1311-arc groove, 1312-through hole, 132-second channel, 1321-first groove, 1322-second groove, 1323-vertical hole, 20-rotary table, 21-trough, 22-first channel, 30-feeding guide rail, 40-discharging guide rail, 51-feeding position, 52-detecting position, 53-blowing position, 54-turning position, 55-discharging position, 60-detecting device, 61-mounting bracket, 62-clamping cylinder, 63-detection piece, 631-connecting piece, 632-metal piece, 64-lower piece, 641-pressing plate, 642-fixing block, 70-material suction device, 91-vertical support, 92-rotating motor, 93-connecting pipe, 94-base, 95-optical detection component and 96-sensor.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
Referring to fig. 1-8, a patch feeding platform 100 is provided in the present invention. The chip feeding platform 100 can be applied to various LED chip mounters and is used for sequentially arranging LED chips conveyed by a vibration disc into a material carrying plate after detection so as to prepare for chip mounting. This paster feeding platform 100 adopts the fixed LED chip of traditional vacuum adsorption's mode, but has optimized paster feeding platform 100's vacuum channel for whole paster feeding platform 100 structure is simpler, paster feeding platform 100's part processing is easier, the utilization ratio of the vacuum generator of connection is higher.
Specifically, as shown in fig. 1, a patch feeding platform 100 provided by the present invention includes a mounting platform 10, a vacuum generator (not shown in the figure) connected to the mounting platform 10, a turntable 20 disposed on the mounting platform 10, a driving component 92 disposed below the mounting platform 10 for driving the turntable 20, and a feeding rail 30 and a discharging rail 40 disposed on the mounting platform 10 and communicating with the turntable 20. The two ends of the mounting platform 10 are fixed to a rack of the LED chip mounter through a vertical bracket 91, respectively. A driving member 92 fixed to the bottom surface of the mounting platform 10 is disposed in the two vertical supports 91, and the driving member 92 is a rotating motor fixedly connected to the turntable 20, so as to drive the turntable 20 to rotate horizontally above the mounting platform 10. The side of the mounting platform 10 is provided with a connection pipe 93 for connecting a vacuum generator so that the mounting platform 10 is directly communicated with the vacuum generator to provide vacuum suction to the turntable 20 disposed above the mounting platform 10. The mounting platform 10 is horizontally disposed, and a feeding guide rail 30 and a discharging guide rail 40 are respectively fixed on the mounting platform 10. The infeed track 30 and outfeed track 40 are each secured to the mounting platform 10 by a base 94. The feeding guide rail 30 conveys the sorted LED chips for the turntable 20, and the discharging guide rail 40 outputs the LED chips qualified by detection on the turntable 20. The specific structure of the feeding guide rail 30 and the discharging guide rail 40 is similar to the feeding guide rail structure provided in the conventional LED chip mounter, and will not be described herein again. The specific arrangement positions of the feeding rail 30 and the discharging rail 40 on the mounting platform 10 are determined according to the specific arrangement of the LED chip mounter 100 and the actual requirements. In the working process of the patch feeding platform 100, the turntable 20 on one side, which is positioned on the feeding guide rail 30 and rotates to the discharging guide rail 40, needs to be connected with vacuum to adsorb the LED chip, and the turntable 20 on one side, which is positioned on the discharging guide rail 40 and rotates to the feeding guide rail 30, does not need to adsorb the LED chip, and does not need to be connected with vacuum. In this embodiment, the feeding guide rail 30 is disposed on one side of the mounting platform 10, and the discharging guide rail 40 is disposed on the side opposite to the feeding guide rail 30, which are respectively located on two sides of the mounting platform 10. The infeed and outfeed rails 30, 40 are arranged such that one half of the area of the carousel 20 is always on at which vacuum is to be applied and the other half of the area is not on which vacuum is to be applied. The areas of the turntable 20 where vacuum suction is required to be provided are adjusted according to the positions of the feeding rail 30 and the discharging rail 40 on the mounting platform 10.
As shown in fig. 4, a plurality of troughs 21 for placing LED chips are disposed on the turntable 20 of the patch feeding platform 100. In this embodiment, 12 material troughs 21 for placing the LED chips are uniformly arranged on the turntable 20 along the circumferential direction thereof, stations with various requirements are disposed on the mounting platform 10, and when the material trough 21 of the turntable 20 moves to the station, the station is stopped, and a corresponding processing test procedure is correspondingly performed at the station. This silo 21 is for setting up the breach that sets up on the outer wall of carousel 20, and the LED chip is after getting into silo 21, at the rotatory in-process of carousel 20, and the LED chip is completely fixed to the both ends end wall of this silo 21 of carousel 20, consequently no matter is at the rotatory in-process of carousel 20, still stops at carousel 20 to carry out the in-process of processing test, can't guarantee the stability of LED chip in silo 21.
In order to ensure that each LED chip is always in the center of the bin 21 after entering the bin 21 of the turntable 20, a first channel 22 is provided at the bottom of the bin 21, which extends to the bottom 23 of the turntable 20. As shown in fig. 4, the vacuum channel of the turntable 20 is disposed on the outer circumferential wall of the turntable 20 and extends from the bottom surface of the trough 21 down to a through hole at the bottom surface 23 of the turntable 20, and the through hole forms a first channel 22 at each trough 21 of the turntable 20 that can communicate with the mounting platform 10. The first channel 22 provided on the turntable 20 of the present invention is disposed on the outer circumferential wall of the turntable 20 and penetrates from top to bottom, when the trough 21 of the turntable 20 is located at the position where the mounting platform 10 moves from the feeding guide rail 30 to the discharging guide rail 40, the first channel 22 on the bottom surface of the trough 21 can communicate with the mounting platform 10 and thus communicate with the vacuum generator on the side surface of the mounting platform 10, and when the trough 21 of the turntable 20 is located at the position where the mounting platform 10 moves from the discharging guide rail 40 to the feeding guide rail 30, the bottom surface of the trough 21 does not communicate with the mounting platform 10, that is, the first channel 22 on the turntable 20 is disconnected from the vacuum generator, and at this time, the first channel 22 is only a through hole disposed on the outer circumferential wall of the turntable 20. In the conventional turntable structure, a plurality of radial channels extending from the center to the outer circumferential wall of the turntable are processed in the main body plane of the turntable, and each radial channel is communicated with a vertical channel on the outer circumferential wall and communicated with a trough to form an L-shaped vacuum channel communicated with the trough. Comparing the conventional vacuum channel on the turntable with the first channel 22 of the turntable 20 provided by the present invention, the first channel 22 provided by the present invention has the following advantages, first, the distance of the first channel 22 provided by the present invention is shorter than that of the conventional vacuum channel with an L-shaped structure, only vertical through holes on the outer circumferential wall need to be processed, and no radioactive ray channel on the turntable plane needs to be processed. Secondly, the processing technology of the first channel 22 provided by the utility model is simple, and only a vertical through hole needs to be processed on the outer circumferential wall of the rotating disc 20; compared with the traditional turntable, the machining difficulty of machining the radioactive ray channels at the position, facing the center of the turntable, of the side face of the turntable is high, at least 12 radioactive ray channels are machined on the same turntable at the same time, if any one radioactive ray channel is machined incorrectly, the whole turntable is scrapped, and machining holes are formed in the outer circumferential wall of the turntable when the radioactive ray channels are machined, the machining holes are required to be plugged through rubber plugs in the use process of the turntable so as to ensure the sealing of vacuum channels, the first channel 22 provided by the utility model directly communicates the trough 21 with the vacuum generator on a station needing to adsorb the LED chips, machining holes added due to machining are not formed in the middle, the operation of making the rubber plugs is not required, the trough is disconnected from the vacuum generator on a station needing not to adsorb the LED chips, and the operation of making the rubber plugs is not required.
Fig. 5 is a schematic perspective view of the mounting platform 10 in the patch feeding platform 100 according to the present invention. The interior of the mounting platform 10 is provided with a second channel 13 between the feeding rail 30 and the discharging rail 40, which is in communication with the vacuum generator, and the first channel 22 of the turntable 20 may be in communication with the second channel 13 of the mounting platform 10. One end of the second channel 13 is communicated with a vacuum generator through a connecting pipe 93, the other end of the second channel can be communicated with the first channel 22 of the turntable 20, and the vacuum generator can be directly controlled to be communicated with the first channel 22 on the trough 21 of the turntable 20, on which the LED chip needs to be adsorbed, through the mounting platform 10. I.e. the second channel 13 inside the mounting platform 10 functions both to connect the vacuum generator to the first channel 22 of the turntable 20 and to conditionally restrict the communication. The structure of the second channel 13 in the mounting platform 10 is simple, the processing is convenient, and after the mounting platform is assembled with the rotary table 20, the vacuum conveying is stable, and the requirement of fixing the LED chip on the rotary table 20 in the trough 21 can be met.
Further, the mounting platform 10 provided by the present invention includes a horizontal base plate 11 and a connection seat 12 fixed on the horizontal base plate 11. The mounting platform 10 provided by the present invention can be manufactured by the horizontal base plate 11 and the connecting seat 12 independently, as shown in fig. 3, and then mounted and integrated through the connecting member, or the horizontal base plate 11 and the connecting seat 12 can be integrated, if the horizontal base plate 11 and the connecting seat 12 are integrated, the second channel provided on the horizontal base plate 11 is communicated by the through hole processed on the side surface of the horizontal base plate 11 and the arc-shaped groove vertically processed on the connecting seat 12, thereby forming the vacuum channel communicated with the turntable 20. In the present embodiment, as shown in fig. 3, when the turntable 20 and the driving member 92 are fixed on the mounting platform 10, the bottom surface 23 of the turntable 20 is attached to the upper surface of the connecting seat 12. The mounting platform 10 is used for being fixedly connected with an LED chip mounter through a support 91, fixing various machining parts required in the feeding process, such as a rotating motor 91 of a turntable 20, a base 94 of a feeding guide rail 30 and a discharging guide rail 40, and the like, and is used for being connected with a vacuum generator and providing a second channel 13 communicated with the vacuum generator for a first channel 22 communicated with a trough 21 which needs to adsorb an LED chip on the turntable 20. Meanwhile, in order to make full use of the vacuum generator, the vacuum is turned on at the side of the turntable 20 where the vacuum needs to be turned on, and the vacuum is turned off at the side where the vacuum does not need to be turned on. A connecting seat 12 is arranged on a horizontal base plate 11 of the mounting platform 10, the connecting seat 12 is arranged between the feeding guide rail 30 and the discharging guide rail 40 and is arranged below one side with the LED chips when the rotary table 20 rotates, so that when the rotary table 20 needs to be connected with a vacuum, a vacuum channel on the horizontal base plate 11 can be communicated with a first channel 22 on the rotary table 20 through the connecting seat 12, and the vacuum negative pressure is formed at a trough 21 of the rotary table 20 to adsorb the LED chips. Correspondingly, the second channel 13 in the mounting platform 10 includes a first channel 131 disposed in the horizontal base plate 11 and communicated with the vacuum generator, and a second channel 132 disposed in the connecting seat 12 and communicated with the first channel 131, wherein the second channel 132 can be communicated with the first channel 22 of the turntable 20. The first passage 131 in the horizontal base plate 11 and the second passage 132 in the connector holder 12 are always in communication after the horizontal base plate 11 of the mounting platform 10 and the connector holder 12 are fixedly connected. It is only necessary to ensure the flatness and smoothness of the contact surface of the horizontal base plate 11 and the connecting socket 12 and the stability of the connection between the two, and the air leakage formed at the connection position is negligible.
Specifically, as shown in fig. 6, the upper surface of the horizontal substrate 11 in the mounting platform 10 is provided with a first fixing position 111 for the feeding rail 30 to be mounted and a second fixing position 112 for the discharging rail 40 to be mounted, the first passage 131 in the second channel 13 in the horizontal substrate 11 includes an upper surface of the horizontal substrate 11, an arc-shaped groove 1311 extending along the setting track of the turntable 20 between the first fixing position 111 and the second fixing position 112, and a through hole 1312 extending from the side surface of the horizontal substrate 11 to the arc-shaped groove 1311, and the vacuum generator is connected to the through hole 1312. The first path 131 formed on the horizontal substrate 11 of the mounting platform 10 includes a pair of through holes 1312 extending along the side surfaces of the horizontal substrate 11 toward the center and a pair of arc grooves 1311 extending downward from the upper surface of the horizontal substrate 11, and the arc direction, the setting radius and the setting angle of the arc grooves 1311 are determined by the turntable 20 disposed on the mounting platform 10. The arc-shaped groove 1311 is disposed on the side of the turntable 20 having the LED chips between the feeding rail 30 and the discharging rail 40. Also, the arc radius of the arc groove 1311 is related to the radius of the turntable 20, but the arc groove 1311 must communicate with the through hole 1312 processed by the side surface in order to ensure that the arc groove 1311 communicates with the vacuum generator communicating with the side surface, thereby forming the first passage 131 in the second passage 13 in the horizontal substrate 11.
Further, as shown in fig. 5, the connection holder 12 fixed on the horizontal base plate 11 includes a first mounting ring 121 extending from the feeding rail 30 to the discharging rail 40 and communicating the top surface of the horizontal base plate 11 with the bottom surface of the turntable 20, and the second passage 132 is disposed in the first mounting ring 121. The radius of curvature of the first mounting ring 121 is determined by the turntable 20 disposed on the mounting platform 10, so that the first mounting ring 121 can be matched with the outer circumferential wall of the turntable 20. When attached, the lower surface of the first mounting ring 121 is attached to the upper surface of the horizontal base plate 11, thereby ensuring that the second passage 132 of the first mounting ring 121 communicates with the first passage 131 in the horizontal base plate 11. At the same time, the upper surface of the first mounting ring 121 is fitted to the bottom surface 23 of the turntable 20, thereby ensuring that the second passage 132 of the first mounting ring 121 communicates with the first channel 22 in the turntable 20. The length of the first mounting ring 121 is related to the positions of the feeding rail 30 and the discharging rail 40 on the mounting platform 10, and the larger the area of the turntable 20 between the feeding rail 30 and the discharging rail 40 where the LED chip is disposed, the larger the area covered by the first mounting ring 121, so as to meet the requirement of vacuum adsorption on the turntable 20.
Specifically, as shown in fig. 5 and 7, the second passage 132 disposed on the first mounting ring 121 includes a first groove 1321 disposed on the upper surface of the first mounting ring 12, a second groove 1322 disposed on the lower surface of the first mounting ring 12, and a plurality of vertical holes 1323 communicating the first groove 1321 and the second groove 1322. The first recess 1321 and the second recess 1322 in the first mounting ring 121 are both configured to be able to abut against the turntable 20 and the horizontal substrate 11 on both side ends, respectively, so as to ensure continuity of the vacuum channel. The width of the first recess 1321 should be greater than or equal to the diameter of the first channel 22 of the rotating disk 20 to ensure that the second passage 132 can be completely abutted with the rotating disk 20. The area of the second groove 1322 should be larger than that of the arc groove 1311 of the horizontal substrate 11, and the second groove 1322 covers the arc groove 1311 of the horizontal substrate 11 completely. In this embodiment, there are 7 vertical holes 1323 between the first slot 1321 and the second slot 1322, and each vertical hole 1323 is disposed at the same position as the position of each trough 21 on the rotating disc 20 when the trough stops rotating, i.e., the vertical hole 1323 is in up-and-down communication with the first passage 22 when the rotating disc 20 stops rotating, so as to better conduct the vacuum negative pressure on the horizontal substrate 11 to the first passage 22 of the rotating disc 20. The number of vertical holes 1323 in the second passage 132 of the first mounting ring 121 is related to the circumferential area of the turntable 20 covered by the first mounting ring 121, and the larger the area covered by the first mounting ring 121 is, the larger the number of vertical holes 1323 correspondingly arranged is.
Specifically, the connection socket 12 fixed on the horizontal substrate 11 further includes a second mounting ring 122 disposed on the outer circumferential surface of the first mounting ring 121, the second mounting ring 122 is provided with a plurality of mounting holes 1221 connected to the horizontal substrate 11, and the connecting member passes through the mounting holes 1221 to fix the connection socket 12 on the horizontal substrate 11. The second mounting ring 122 is disposed on the outer circumferential surface of the first mounting ring 121, and the setting height of the second mounting ring 122 is smaller than the setting height of the first mounting ring 121, so that the connecting members can conveniently pass through the mounting holes 1221 disposed on the second mounting ring 122, and the second mounting ring 122 is locked on the horizontal substrate 11 by a plurality of connecting members, thereby preventing the connecting members from interfering with the turntable 20 located above the first mounting ring 121, and ensuring the stable connection between the horizontal substrate 11 of the mounting platform 10 and the connecting seat 12.
Further, in the patch feeding platform 100 provided by the present invention, the mounting platform 10 is provided with a plurality of different stations at the stop area of the trough 21 of the turntable 20, and a plurality of processing procedures for LED chips can be completed at the different stations. Specifically, as shown in fig. 3, a feeding position 51 is provided at a joint of the rotary table 20 and the feeding guide rail 30, a discharging position 55 is provided at a joint of the rotary table 20 and the discharging guide rail 40, a detecting position 52, a blowing position 53 and a turning position 54 are provided between the feeding position 51 and the discharging position 55, the detecting position 52 is close to one side of the feeding position 51, the turning position 54 is close to one side of the discharging position 55, and the blowing position 53 is located between the detecting position 52 and the turning position 54. The patch feeding platform 100 provided by the present invention further comprises a detecting device 60 fixed on the mounting platform 10 at the detecting station 52, a blowing device 70 fixed on the mounting platform 10 at the blowing station 53, and an LED chip turning device (not shown) fixed on the mounting platform 10 at the turning station 54. Meanwhile, in order to ensure the stability of the feeding and discharging of the feeding rail 30 and the discharging rail 40, the patch feeding platform 100 is provided with a blowing component (not shown) on both the feeding rail 30 and the discharging rail 40 to ensure that the LED chip in the rail does not get stuck or blocked during operation. As shown in fig. 1 and 2, an optical detection unit 95 is further provided at the feeding level 51 at the connection between the feeding rail 30 and the turntable 20 to detect whether or not the LED chip is loaded in the trough 21 of the feeding level 51. A sensor 96 is also provided on the side of the turntable 20 that is turned from the outfeed rail 40 to the infeed rail 30 to detect whether the trough 21 on the turntable 20 is empty, and to ensure that the trough 21 is empty when the turntable 20 enters the infeed position 51.
Further, as shown in fig. 8, a schematic perspective view of the detecting device 60 located at the detecting station 52 in the patch feeding platform 100 according to the present invention is shown. The detection device 60 includes a mounting bracket 61, a clamp cylinder 62 provided on the mounting bracket 61, and a pair of detection pieces 63 driven by the clamp cylinder 62. The mounting bracket 61 is fixed to the horizontal base plate 11 of the mounting platform 10. As shown in fig. 2, the mounting bracket 61 fixes a pair of detection pieces 63 above one trough 21 of the turntable 20. The LED chip loaded in the trough 21 is subjected to direction detection and determination by the pair of detection pieces 63.
As shown in fig. 8, the detecting plate 63 of the detecting device 60 includes a connecting member 631 fixedly connected to the driving cylinder 62 and a metal member 632 electrically connected to the LED chip. When the driving cylinder 62 drives the pair of connecting members 631 to move towards each other, the pair of metal members 632 are electrically connected by the contact between the two ends of the LED chip and the pins of the LED chip. In order to better ensure that the metal member 632 of the detecting piece 63 can contact with the pins of the LED chip, as shown in fig. 1 and 8, the detecting device 60 further includes an upper pressing member 64 fixed to the mounting bracket 61, the lower pressing member 64 includes a pressing plate 641 for pressing against the LED chip and a fixing block 642 for fixing the pressing plate 641, the pressing plate 641 is fixed to the side surface of the mounting bracket 61 by the fixing block 642, the pressing plate 641 extends along the rotation direction of the turntable 20 and contacts the LED chip before the pair of detecting pieces 63.
When the turntable 20 rotates, the LED chip located in the trough 21 will first contact with the pressing plate 641 with the rotation, and when the turntable 20 stops rotating, the LED chip is pressed into the trough 21 of the turntable 20 by the pressing plate 641. Then, the pair of detection pieces 63 are driven by the clamp cylinder 62 to move toward each other, the LED chip is clamped from both sides thereof, and the pair of detection pieces 63 are electrically connected to the LED chip. Then, a positive power supply is provided for the pair of detection sheets 63, and if a circuit between the pair of detection sheets 63 is conducted, the LED chip is determined to be in a positive setting; if the circuit between the pair of detection pieces 63 cannot be conducted, reverse power supply is provided for the pair of detection pieces 63, if the circuit is conducted after the reverse power supply, the LED chip is determined to be in the reverse setting, and if the circuit cannot be conducted after the forward power supply and the direction power supply, the LED chip is determined to be a fault chip. Finally, the judged LED chip is moved to the next station for processing along with the rotation of the turntable 20.
Further, as shown in fig. 1 and fig. 2, the patch feeding platform 100 of the present invention further includes a blowing device 70 disposed at the blowing station 53, wherein the blowing device 70 includes a fixing bracket fixed to the horizontal base plate 11 of the mounting platform 10, the fixing bracket extends from the outer side of the turntable 20 to the inner side of the turntable 20 by passing over the turntable 20, and an opening facing the trough 21 of the turntable 20 is disposed at the inner side of the turntable 20, and a feeding tube is inserted into the fixing bracket, and the opening of the feeding tube is abutted against the outer side of the trough 21. When the LED chip in the trough 21 of the turntable 20 is determined to be a faulty chip when passing through the detection device 60, the turntable 20 will move the faulty chip to the blowing station 53 and stop, and the blowing device 70 blows the faulty chip out of the trough 21 and into the delivery pipe to be discharged.
The patch feeding platform 100 provided by the utility model optimizes the path of the vacuum channel on the patch feeding platform 100, can greatly reduce the processing difficulty and the manufacturing cost of the turntable 20, and meanwhile, the vacuum channel arranged on the mounting platform 10 is also convenient to process, and the design that the mounting platform 10 is assembled with the turntable 20 to connect the vacuum generator at the processing station and disconnect the vacuum generator at the idle station can fully utilize the vacuum generator, thereby avoiding unnecessary waste caused by the connection of the vacuum generator at the idle station.
The utility model also provides an LED chip mounter which comprises the chip mounting and feeding platform 100. The LED chip mounter provided by the utility model is provided with the chip mounting and feeding platform 100, the vacuum channel in the chip mounting and feeding platform 100 is optimized, the processing and manufacturing cost of the turntable 20 is greatly reduced, and meanwhile, the turntable 20 and the mounting platform 10 are matched to realize the full utilization of a vacuum generator.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a paster feeding platform, its characterized in that, including mounting platform, with vacuum generator that mounting platform connects, set up in last carousel of mounting platform, set up in the mounting platform below is used for the drive the driver part of carousel and set up in on the mounting platform with the feeding guide rail and the ejection of compact guide rail of carousel intercommunication, be provided with the silo that a plurality of can supply the LED chip to place on the carousel, the bottom surface of silo is provided with and extends to the first passageway of the bottom surface of carousel, mounting platform's inside is in feeding guide rail with be provided with between the ejection of compact guide rail with the second passageway of vacuum generator intercommunication, the first passageway of carousel can with mounting platform the second passageway intercommunication.
2. A patch feeding platform as claimed in claim 1, wherein the mounting platform comprises a horizontal base plate and a connecting base fixed on the horizontal base plate, the second channel comprises a first channel disposed in the horizontal base plate and communicating with the vacuum generator and a second channel disposed in the connecting base and communicating with the first channel, the second channel is capable of communicating with the first channel of the turntable.
3. A patch feeding platform as claimed in claim 2, wherein the upper surface of the horizontal base plate is provided with a first fixing position for the feeding rail to be mounted and a second fixing position for the discharging rail to be mounted, the first path comprises an upper surface of the horizontal base plate, an arc-shaped groove located between the first fixing position and the second fixing position and extending along the setting track of the turntable, and a through hole extending from the side surface of the horizontal base plate to the arc-shaped groove, and the vacuum generator is connected to the through hole.
4. A patch feeding platform as claimed in claim 2, wherein the connecting base comprises a first mounting ring extending from the feeding track to the discharging track for communicating the top surface of the horizontal base plate with the bottom surface of the turntable, and the second passage is disposed in the first mounting ring.
5. A patch feeding platform as claimed in claim 4, wherein the upper surface of the first mounting ring is attached to the upper surface of the horizontal base plate, and the lower surface of the first mounting ring is attached to the bottom surface of the turntable.
6. A patch feeding platform as claimed in claim 5, wherein the second passageway comprises a first recess formed in the upper surface of the first mounting ring, a second recess formed in the lower surface of the first mounting ring, and a plurality of vertical holes communicating the first recess with the second recess.
7. A patch feeding platform as claimed in claim 4, wherein the connecting base further comprises a second mounting ring disposed on the outer circumferential surface of the first mounting ring, the second mounting ring having a plurality of mounting holes for connecting with the horizontal base plate, and a connecting member passing through the mounting holes for fixing the connecting base to the horizontal base plate.
8. A patch feeding platform as claimed in claim 1, wherein the mounting platform is provided with a feeding position at the joint of the rotary table and the feeding guide rail, a discharging position at the joint of the rotary table and the discharging guide rail, a detection station, a blowing station and a turning station are arranged between the feeding position and the discharging position, the detection station is close to one side of the feeding position, the turning station is close to one side of the discharging position, and the blowing station is located between the detection station and the turning station.
9. A patch feeding platform as claimed in claim 8, further comprising a detection device fixed on the mounting platform at the detection station, wherein the detection device comprises a mounting bracket, a clamping cylinder disposed on the mounting bracket, and a pair of detection sheets driven by the clamping cylinder.
10. An LED placement machine, comprising the placement feeding platform as claimed in any one of claims 1 to 9.
CN202121456993.5U 2021-06-29 2021-06-29 Paster feeding platform and LED chip mounter Active CN215935451U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121456993.5U CN215935451U (en) 2021-06-29 2021-06-29 Paster feeding platform and LED chip mounter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121456993.5U CN215935451U (en) 2021-06-29 2021-06-29 Paster feeding platform and LED chip mounter

Publications (1)

Publication Number Publication Date
CN215935451U true CN215935451U (en) 2022-03-01

Family

ID=80399535

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121456993.5U Active CN215935451U (en) 2021-06-29 2021-06-29 Paster feeding platform and LED chip mounter

Country Status (1)

Country Link
CN (1) CN215935451U (en)

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