CN215927719U

CN215927719U - High-efficiency water separation compressor cooler

Info

Publication number: CN215927719U
Application number: CN202122408003.7U
Authority: CN
Inventors: 缪炜
Original assignee: Wuxi Hongsheng Heat Exchange System Co ltd
Current assignee: Wuxi Hongsheng Heat Exchange System Co ltd; Wuxi Hongsheng Heat Exchanger Manufacturing Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-03-01
Anticipated expiration: 2031-09-30

Abstract

A high-efficiency water separation compressor cooler, which includes a plate-fin core for heat exchange, a first head provided at one end of the plate-fin core, an air intake pipe for air intake, and a second head , exhaust pipe and water separation mechanism, the other end of the plate-fin core is provided with a second head, one side of the second head is provided with several water separation mechanisms, the water separation mechanism includes a shell, The water separation air inlet, the water separation air outlet and the control valve are provided with a water separation air inlet on one side of the casing near the bottom, and a water separation air outlet on one side of the casing near the top. There is an inner cavity, and the middle part of the inner cavity is fixed with a connecting column. The utility model has a novel structure and an ingenious design. The spiral blade can make the gas entering the shield to spiral up, and can better separate the condensed liquid in the cooling gas. The separation effect is good, and the water content in the cooling gas can be greatly reduced.

Description

High-efficiency water separation compressor cooler

Technical Field

The utility model relates to a cooler, in particular to a high-efficiency water separation compressor cooler.

Background

In many industrial or domestic applications, it is often necessary to use compressed air, typically drawn from an open environment by an air compressor and compressed into a sealed compressed air storage tank for later use. According to the physical law, the temperature of the compressed air can be greatly increased, and the high-temperature compressed air does not meet the use requirement and cannot be directly used. In the conventional method, a cooler is arranged behind an air compressor to reduce the temperature of compressed air for use. However, as the temperature of the compressed air decreases, the compressed air rapidly reaches the dew point (the temperature at which the partial pressure of water vapor in the air becomes saturated and dew condensation occurs), and the water vapor in the air is atomized and condensed to form a large number of fine water droplets. In order to achieve the purpose of using compressed air, it is necessary to remove these fine water droplets while cooling.

The prior art is that the moisture separator is built-in at compressed air cooler air outlet side, and current high-efficient water separating compressor cooler is poor to the coolant liquid separation effect in the cooling gas for contain the cooling water in the exhaust cooling gas, be unfavorable for using.

SUMMERY OF THE UTILITY MODEL

In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a high-efficiency water separation compressor cooler, which effectively solves the problem that the existing high-efficiency water separation compressor cooler has poor separation effect on cooling liquid in cooling gas, so that the discharged cooling gas contains cooling water and is not beneficial to use.

In order to achieve the purpose, the utility model provides the following technical scheme: the plate-fin heat exchanger comprises a plate-fin core body for heat exchange, a first seal head arranged at one end of the plate-fin core body, an air inlet pipe for air inlet, a second seal head, an exhaust pipe and water separation mechanisms, wherein the second seal head is arranged at the other end of the plate-fin core body, and a plurality of water separation mechanisms are arranged on one side of the second seal head;

the water separating mechanism comprises a shell, a water separating air inlet, a water separating air outlet, an inner cavity, a connecting column, a spiral sheet, a retaining cover, a liquid collecting hopper, a liquid outlet pipe and a control valve, wherein the water separating air inlet is formed in one side of the shell close to the bottom position, the water separating air outlet is formed in one side of the shell close to the top position, the inner cavity is formed in the shell, the connecting column is fixed at the middle of the inner cavity, the spiral sheet is arranged on the surface of the connecting column, the retaining cover is arranged on the outer side of the spiral sheet, the liquid collecting hopper is arranged at the bottom end of the retaining cover, and the liquid outlet is formed in the bottom end of the liquid collecting hopper.

Preferably, the bottom of the second seal head is provided with an exhaust pipe, and the top end of the exhaust pipe is close to the inner top wall of the second seal head.

Preferably, the water separation air inlet penetrates through the baffle cover and is positioned at the bottom end of the spiral piece.

Preferably, the water separation air outlet penetrates through the baffle cover and is positioned at the top of the spiral piece.

Preferably, one side of the bottom of the second seal head is provided with a liquid outlet pipe, and a control valve is installed on the liquid outlet pipe.

Preferably, the liquid outlet is communicated with the liquid outlet pipe.

Has the advantages that: when the utility model is used, the cooler works, hot gas enters the gas inlet pipe, heat exchange is carried out through the plate-fin core, gas which is discharged from the plate-fin core and carries condensed water is spirally lifted through the spiral sheet, the condensed water in the gas is mostly attached to the inner wall of the shield cover due to gravity when the gas is spirally lifted, the condensed water enters the liquid collecting hopper along the inner wall, enters the liquid outlet pipe through the liquid outlet at the bottom end of the liquid collecting hopper, condensed liquid is discharged through the liquid outlet pipe, the cooled gas is discharged from the water separation gas outlet and then is discharged through the gas outlet pipe, the arranged spiral sheet can spirally lift the gas entering the shield cover, the condensed liquid in the cooling gas can be better separated, the separation effect is good, the water content in the cooling gas can be greatly reduced, the utility model has novel structure and ingenious design, and the spiral sheet can spirally lift the gas entering the shield cover, the condensate in the cooling gas can be better separated, the separation effect is good, and the water content in the cooling gas can be greatly reduced.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the water separating mechanism of the present invention;

FIG. 3 is a schematic view of the arrangement of the water separating mechanism of the present invention;

reference numbers in the figures: 1. a plate-fin core; 2. a first end enclosure; 3. an air inlet pipe; 4. a second end enclosure; 5. an exhaust pipe; 6. a water separation mechanism; 601. a housing; 602. a water separation air inlet; 603. a water separation air outlet; 604. an inner cavity; 605. connecting columns; 606. a spiral sheet; 607. a shield; 608. a liquid collecting hopper; 609. a liquid outlet; 610. a liquid outlet pipe; 611. and (4) controlling the valve.

Detailed Description

The following describes in further detail embodiments of the present invention with reference to fig. 1-3.

In the first embodiment, as shown in fig. 1 to 3, the utility model provides a high-efficiency water separation compressor cooler, which comprises a plate-fin core 1 for heat exchange, a first end enclosure 2 arranged at one end of the plate-fin core 1, an air inlet pipe 3 for air inlet, a second end enclosure 4, an air outlet pipe 5 and a water separation mechanism 6, wherein the second end enclosure 4 is arranged at the other end of the plate-fin core 1, and a plurality of water separation mechanisms 6 are arranged at one side of the second end enclosure 4;

the water separation mechanism 6 comprises a shell 601, a water separation air inlet 602, a water separation air outlet 603, an inner cavity 604, a connecting column 605, a spiral sheet 606, a baffle cover 607, a water collection bucket 608, a liquid outlet 609, a liquid outlet pipe 610 and a control valve 611, wherein the water separation air inlet 602 is arranged at a position close to the bottom of one side of the shell 601, the water separation air outlet 603 is arranged at a position close to the top of one side of the shell 601, the inner cavity 604 is formed in the shell 601, the connecting column 605 is fixed in the middle of the inner cavity 604, the spiral sheet 606 is arranged on the surface of the connecting column 605, the baffle cover 607 is arranged on the outer side of the spiral sheet 606, the liquid collection bucket 608 is arranged at the bottom end of the baffle cover 607, and the liquid outlet 609 is arranged at the bottom end of the liquid collection bucket 608.

When in specific use: when the utility model is used, the cooler works, hot gas enters the gas inlet pipe 3, heat exchange is carried out through the plate-fin core 1, gas which comes out of the plate-fin core 1 and carries condensed water is spirally lifted up through the spiral sheets 606, the condensed water in the gas is mostly attached to the inner wall of the shield 607 due to gravity when the gas spirally lifts up, and enters the liquid collecting hopper 608 along the inner wall, enters the liquid outlet pipe 610 through the liquid outlet 609 at the bottom end of the liquid collecting hopper 608, condensed liquid is discharged through the liquid outlet pipe 610, the cooled gas is discharged from the water separation gas outlet 603, and then the gas is discharged through the gas outlet pipe 5, the arranged spiral sheets 606 can spirally lift the gas which enters the shield 607, the condensed liquid in the cooled gas can be better separated, the separation effect is good, the water content in the cooled gas can be greatly reduced, the utility model has novel structure and ingenious concept, the spiral sheets 606 can spirally lift the gas which enters the shield 607, the condensate in the cooling gas can be better separated, the separation effect is good, and the water content in the cooling gas can be greatly reduced.

Example two

In the first embodiment, the second sealing head 4 is inconvenient to exhaust, and referring to fig. 1, as another preferred embodiment, the difference from the first embodiment is that an exhaust pipe 5 is arranged at the bottom of the second sealing head 4, and the top end of the exhaust pipe 5 is close to the inner top wall of the second sealing head 4, so that the second sealing head 4 can exhaust conveniently.

EXAMPLE III

In the first embodiment, the water separation inlet 602 is not convenient to connect, and referring to fig. 2, as another preferred embodiment, the difference from the first embodiment is that the water separation inlet 602 penetrates through the shield 607 to be located at the bottom end of the spiral piece 606, so that the connection and use of the water separation inlet 602 are facilitated.

Example four

In the first embodiment, the connection of the water separation air outlet 603 is inconvenient, and referring to fig. 2, as another preferred embodiment, the difference from the first embodiment is that the water separation air outlet 603 penetrates through the shielding cover 607 to be positioned on the top of the spiral piece 606, so as to facilitate the connection and use of the water separation air outlet 603.

EXAMPLE five

In the first embodiment, the second sealing head 4 is inconvenient to drain, referring to fig. 1, as another preferred embodiment, the difference from the first embodiment is that a liquid outlet pipe 610 is arranged on one side of the bottom of the second sealing head 4, and a control valve 611 is installed on the liquid outlet pipe 610, so that the liquid drainage of the second sealing head 4 and the control of the liquid drainage are facilitated.

EXAMPLE six

In the first embodiment, the liquid in the liquid collecting hopper 608 is not easily discharged, and referring to fig. 1 and fig. 2, as another preferred embodiment, the difference from the first embodiment is that the liquid outlet 609 is communicated with the liquid outlet pipe 610, so that the liquid in the liquid collecting hopper 608 is conveniently discharged.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a high-efficient separation of water compressor cooler, is including plate-fin core (1) that is used for the heat transfer, first head (2) and intake pipe (3) that are used for admitting air that plate-fin core (1) one end set up, its characterized in that: the plate-fin core is characterized by further comprising a second end enclosure (4), an exhaust pipe (5) and water separation mechanisms (6), wherein the second end enclosure (4) is arranged at the other end of the plate-fin core body (1), and a plurality of water separation mechanisms (6) are arranged on one side of the second end enclosure (4);

the water separation mechanism (6) comprises a shell (601), a water separation air inlet (602), a water separation air outlet (603), an inner cavity (604), a connecting column (605), a spiral sheet (606), a baffle cover (607), a water collection hopper (608), a liquid outlet (609), a liquid outlet pipe (610) and a control valve (611), wherein the position, close to the bottom, of one side of the shell (601) is provided with the water separation air inlet (602), the position, close to the top, of one side of the shell (601) is provided with the water separation air outlet (603), the inner cavity (604) is formed in the shell (601), the connecting column (605) is fixed in the middle of the inner cavity (604), the spiral sheet (606) is arranged on the surface of the connecting column (605), the baffle cover (607) is arranged on the outer side of the spiral sheet (606), the liquid collection hopper (608) is arranged at the bottom end of the baffle cover (607), and the liquid outlet (609) is arranged at the bottom end of the liquid collection hopper (608).

2. The high-efficiency water separating compressor cooler as claimed in claim 1, wherein the bottom of the second head (4) is provided with an exhaust pipe (5), and the top end of the exhaust pipe (5) is close to the inner top wall of the second head (4).

3. A high efficiency water separating compressor cooler according to claim 1 wherein the water separating inlet (602) is at the bottom end of the spiral sheet (606) through the shroud (607).

4. A high efficiency water separating compressor cooler according to claim 1 wherein the water separating outlet (603) is at the top of the spiral sheet (606) through the shroud (607).

5. The high-efficiency water separating compressor cooler as claimed in claim 1, wherein a liquid outlet pipe (610) is arranged at one side of the bottom of the second sealing head (4), and a control valve (611) is arranged on the liquid outlet pipe (610).

6. The hp ac cooler of claim 1, wherein said liquid outlet (609) is in communication with a liquid outlet pipe (610).