CN215925244U

CN215925244U - High-precision quick-replacing wire coil mechanism of knitting disc machine

Info

Publication number: CN215925244U
Application number: CN202122437910.4U
Authority: CN
Inventors: 王小雄
Original assignee: Quanzhou Xinshuo Machinery Co ltd
Current assignee: Quanzhou Xinshuo Machinery Co ltd
Priority date: 2021-10-11
Filing date: 2021-10-11
Publication date: 2022-03-01
Anticipated expiration: 2031-10-11

Abstract

The utility model belongs to the technical field of knitting machines, and particularly relates to a high-precision quick-changing thread coil mechanism of a knitting disc machine. This knitting disc machine high accuracy quick replacement line book mechanism, upper surface through setting up the annular installation piece is provided with the alarm device that trades the line, and the alarm device that trades the line includes bee calling organ, bee calling organ's lower surface and the last fixed surface installation of annular installation piece, reached and in time reminded the staff to follow the trade when the cotton rope breaks and runs out, need not the staff and observe constantly, staff's labour's effect has been reduced, the cotton rope of having solved current knitting disc machine mostly leads to and protects through the conduit, but the cotton rope is convenient for the staff to look over in the conduit, thereby easily lead to can not in time follow the trade after breaking, and the staff need observe the in service behavior of the online cotton rope constantly, staff's labour's problem has greatly been increased.

Description

High-precision quick-replacing wire coil mechanism of knitting disc machine

Technical Field

The utility model relates to the technical field of knitting machines, in particular to a high-precision quick coil replacing mechanism of a knitting circular machine.

Background

The circular knitting machine is named as circular weft knitting machine or circular weft knitting machine, has fast development due to the fact that the circular knitting machine has multiple knitting systems, high rotating speed, high yield, fast pattern change, good fabric quality, few working procedures and strong product adaptability, and is divided into two types of single-sided series and double-sided series on the whole, but fabric fabrics are produced according to the circular knitting machine, and the circular knitting machine is divided into two types of grey fabrics in factories.

Present knitting disc machine during operation can drive the multiunit cotton rope and weave, when one of them group cotton rope used up or the accident was broken, need shut down at once with the cotton rope of renewing, prevent that follow-up finished product of weaving from appearing the flaw, because knitting disc machine's cotton rope mostly all leads to and protects through the conduit, nevertheless the cotton rope is not convenient for the staff and looks over in the conduit, thereby easily lead to in time following the breakage back and trading, and the staff need observe the in service behavior of line rope on the line wheel constantly, staff's labour's problem has greatly been increased.

SUMMERY OF THE UTILITY MODEL

Based on the fact that a plurality of groups of ropes can be driven to be woven when an existing knitting disc machine works, when one group of ropes is used up or accidentally broken, the knitting disc machine needs to be stopped immediately and replaced with new ropes, flaws of finished products woven subsequently are prevented, most of the ropes of the knitting disc machine are guided and protected through a guide pipe, but the ropes are not convenient for workers to check in the guide pipe, so that the follow-up replacement cannot be performed timely after the breakage, the workers need to observe the using condition of the ropes on a wire wheel constantly, and the technical problem of labor force of the workers is greatly increased.

The utility model provides a high-precision quick coil replacing mechanism of a knitting disc machine, which comprises a knitting disc machine body, wherein support columns distributed in an annular array are fixedly connected to the upper end of the knitting disc machine body, annular mounting blocks are fixedly connected to the upper surfaces of the support columns, and supports distributed in the annular array are fixedly connected to the upper surfaces of the annular mounting blocks;

the upper surface of annular installation piece is provided with trades line alarm device, and trades line alarm device and includes bee calling organ, bee calling organ's lower surface with the fixed surface mounting of annular installation piece.

Preferably, the inner walls of the plurality of supports are hinged with wire guide wheels through pin shafts, and the inner walls of the plurality of wire guide wheels are fixedly sleeved with antistatic layers;

through above-mentioned technical scheme, the antistatic layer can effectual elimination wire wheel static that produces when the wire.

Preferably, the antistatic layer is made of an acrylic plate material, the upper surface of the annular mounting block is fixedly connected with positioning frames distributed in an annular array, the inner top walls of the positioning frames are fixedly provided with pressure sensors, and the upper surface of the annular mounting block is fixedly connected with protection boxes distributed in an annular array;

through above-mentioned technical scheme, the guard box plays the effect of carrying out dustproof heat preservation to its inside.

Preferably, slots are formed in the surfaces of one side of each of the plurality of protection boxes, top plates are movably inserted into the inner walls of the slots, and wire holes are formed in the surfaces of the other side of each of the plurality of protection boxes;

through above-mentioned technical scheme, the roof upper surface is provided with the handle, and the staff of being convenient for opens, and the slot uses with the cooperation of roof, plays the cotton rope of being convenient for to the protective housing inside and changes.

Preferably, the inner walls of the wire holes are fixedly sleeved with silica gel gaskets, the inner bottom walls of the protection boxes are fixedly provided with electric heating plates, the inner bottom walls of the protection boxes are fixedly connected with positioning columns which are symmetrically distributed, and the positioning columns are distributed in an annular array mode by taking two positioning columns as a group;

through above-mentioned technical scheme, the silica gel packing ring plays and prevents that the wire guide from producing the effect of wearing and tearing to its wire when carrying out the wire.

Preferably, the outer surfaces of the positioning columns are movably sleeved with fixing blocks, the surfaces of one sides of the fixing blocks are provided with wire winding wheels, and the inner walls of one sides of the protection boxes are fixedly provided with temperature sensors;

through above-mentioned technical scheme, the reference column plays and carries out the effect of fixing a position to the fixed block, and is convenient for change the take-up pulley.

Preferably, the outer surfaces of the winding wheels are wound with textile threads, one free ends of the textile threads penetrate through the thread guide holes and extend to the interior of the knitting disc machine body, the outer surfaces of the textile threads are extruded with the lower surface of the pressure sensor, and the outer surfaces of the textile threads are in sliding contact with the inner wall of the thread guide wheel;

through above-mentioned technical scheme, the inner wall of reel all is higher than pressure sensor with the wire guide to make braided wire and pressure sensor extrusion contact when moving.

The beneficial effects of the utility model are as follows:

be provided with wire-changing alarm device through the upper surface that sets up the annular installation piece, and wire-changing alarm device includes bee calling organ, bee calling organ's lower surface and the last fixed surface installation of annular installation piece, reached and in time reminded the staff to follow when the cotton rope breaks and runs out and trade, need not the staff and observe constantly, staff's labour's effect has been reduced, the cotton rope of having solved current knitting disc machine mostly leads to and protects through the conduit, but the cotton rope is not convenient for the staff and looks over in the conduit, thereby easily lead to can not in time follow after breaking and trade, and the staff need observe the in service behavior of the online cotton rope of line constantly, staff's labour's problem has greatly been increased.

Drawings

FIG. 1 is a schematic view of a high precision quick change reel mechanism of a knitting disc machine;

FIG. 2 is an enlarged view of the structure at A in FIG. 1 of a high precision quick change reel mechanism of a knitting disc machine;

FIG. 3 is an exploded view of a support structure of a high-precision quick-change thread reel mechanism of a knitting disc machine;

fig. 4 is an exploded view of a protective box structure of a high-precision quick-change thread winding mechanism of a knitting disc machine.

In the figure: 1. a knitting disc machine body; 2. a support pillar; 3. an annular mounting block; 4. a support; 5. a buzzer; 51. a wire guide wheel; 52. an antistatic layer; 53. a positioning frame; 54. a pressure sensor; 55. a protective box; 56. a top plate; 57. a silica gel gasket; 58. an electrical heating plate; 59. a positioning column; 510. a fixed block; 511. a winding wheel; 512. a temperature sensor; 513. textile threads.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a high-precision quick coil replacing mechanism of a knitting disc machine comprises a knitting disc machine body 1, wherein support columns 2 distributed in an annular array are fixedly connected to the upper end of the knitting disc machine body 1, annular mounting blocks 3 are fixedly connected to the upper surfaces of the support columns 2, and supports 4 distributed in an annular array are fixedly connected to the upper surfaces of the annular mounting blocks 3;

the upper surface of annular installation piece 3 is provided with trades line alarm device, and trades line alarm device and includes bee calling organ 5, and bee calling organ 5's lower surface and annular installation piece 3's upper surface fixed mounting.

Further, the inner walls of the plurality of supports 4 are all hinged with wire guide wheels 51 through pin shafts, the inner walls of the plurality of wire guide wheels 51 are all fixedly sleeved with antistatic layers 52, and the antistatic layers 52 can effectively eliminate static electricity generated by the wire guide wheels 51 when wires are conducted.

Further, antistatic layer 52 is made by the ya keli board material, and the last fixed surface of annular installation piece 3 is connected with the locating frame 53 that is the annular array and distributes, and the equal fixed mounting of the interior roof of a plurality of locating frames 53 has pressure sensor 54, and the last fixed surface of annular installation piece 3 is connected with protective housing 55 that is the annular array and distributes, and protective housing 55 plays and carries out dustproof heat retaining effect to its inside.

Further, a slot has all been seted up to a side surface of a plurality of protective housing 55, and the equal activity of inner wall of a plurality of slots is pegged graft and is had roof 56, and the wire guide has all been seted up on the opposite side surface of a plurality of protective housing 55, and roof 56 upper surface is provided with the handle, and the staff of being convenient for opens, and the slot is used with roof 56's cooperation, plays to be convenient for to change the cotton rope of protective housing 55 inside.

Further, the inner wall of a plurality of wire guides is all fixed to be cup jointed with silica gel packing ring 57, and the equal fixed mounting of inner bottom wall of a plurality of protective housing 55 has electric heating board 58, and the equal fixedly connected with of inner bottom wall of a plurality of protective housing 55 is the reference column 59 of symmetric distribution, and a plurality of reference columns 59 use two to be a set of ring array and distribute, and silica gel packing ring 57 plays and prevents that the wire guide from producing the effect of wearing and tearing to its wire when carrying out the wire.

Further, the fixed block 510 has all been cup jointed in the activity of the surface of a plurality of reference columns 59, and a side surface of a plurality of fixed blocks 510 all is provided with the reel 511, and the equal fixed mounting of one side inner wall of a plurality of protective housing 55 has temperature sensor 512, and reference column 59 plays the effect of fixing a position fixed block 510, and is convenient for change reel 511.

Further, the outer surfaces of the winding rollers 511 are wound with the textile wires 513, one free ends of the textile wires 513 penetrate through the wire guiding holes and extend to the inside of the knitting disc machine body 1, the outer surfaces of the textile wires 513 are pressed against the lower surface of the pressure sensor 54, the outer surfaces of the textile wires 513 are in sliding contact with the inner wall of the wire guiding roller 51, and the inner wall and the wire guiding holes of the winding rollers 511 are higher than the pressure sensor 54, so that the textile wires 513 are in pressing contact with the pressure sensor 54 when moving.

Be provided with wire-changing alarm device through the upper surface that sets up annular installation piece 3, and wire-changing alarm device includes bee calling organ 5, bee calling organ 5's lower surface and annular installation piece 3's last fixed surface installation, reached and in time reminded the staff to follow the trade when the cotton rope breaks and runs out, need not the staff and observe constantly, staff's labour's effect has been reduced, the cotton rope of having solved current knitting disc machine mostly leads to and protects through the conduit, but the cotton rope is not convenient for the staff to look over in the conduit, thereby easily lead to breaking can not in time follow the trade, and the staff need observe the in service behavior of line on-line cotton rope constantly, staff's labour's problem has greatly been increased.

The working principle is as follows: firstly, the device is connected with an external power supply and a programmable controller matched with the external power supply is installed, when the device is used, the textile wire 513 inside the protective box 55 is heated and dried through the electric heating plate 58 for improving the quality of textile finished products, when the temperature sensor 512 senses that the temperature inside the protective box 55 reaches the highest preset value, the electric heating plate 58 is closed through the controller, and when the temperature sensor 512 senses that the temperature inside the protective box 55 reaches the lowest preset value, the electric heating plate 58 is started through the controller, so that the textile wire 513 is heated and dried at constant temperature;

step two, when the knitting disc machine body 1 works, the textile threads 513 penetrate through the positioning frame 53 and are extruded and moved with the pressure sensors 54, when one group of textile threads 513 is broken or used up, the pressure sensors 54 in contact with the textile threads disappear after sensing the pressure, the buzzer 5 is started through the controller to sound, the worker is reminded to replace the winding wheel 511, the worker pulls the textile threads out of the slot by grasping a handle on the upper surface of the top plate 56, then pulls the fixing block upwards to separate from the positioning column 59, then replaces the winding wheel 511, inserts the fixing block in alignment with the positioning column 59 after replacement is finished, penetrates the textile threads 513 through the wire guiding holes, sequentially penetrates through the positioning frame 53 and the inner wall of the upper end of the wire guiding wheel 51 and is connected with the inside of the knitting disc machine body 1, and finally inserts the top plate 56 into the slot.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. The utility model provides a knitting disc machine high accuracy quick replacement line book mechanism, includes knitting disc machine body (1), its characterized in that: the upper end of the knitting disc machine body (1) is fixedly connected with supporting columns (2) distributed in an annular array, the upper surfaces of the supporting columns (2) are fixedly connected with annular mounting blocks (3), and the upper surfaces of the annular mounting blocks (3) are fixedly connected with supports (4) distributed in an annular array;

the upper surface of ring installation piece (3) is provided with alarm device that trades the line, and alarm device that trades the line includes bee calling organ (5), the lower surface of bee calling organ (5) with the last fixed surface installation of ring installation piece (3), a plurality of the inner wall of support (4) all articulates through the round pin axle has wire wheel (51), and is a plurality of the inner wall of wire wheel (51) all fixed cover has been cup jointed antistatic layer (52), and antistatic layer (52) are made by inferior gram force board material, the last fixed surface of ring installation piece (3) is connected with locating frame (53) that are ring array and distribute, and is a plurality of the equal fixed mounting of interior roof of locating frame (53) has pressure sensor (54), the last fixed surface of ring installation piece (3) is connected with guard box (55) that are ring array and distribute, and is a plurality of the slot has all been seted up to a side surface of guard box (55), the inner walls of the slots are movably inserted with a top plate (56), the other side surfaces of the protection boxes (55) are provided with wire holes, the inner walls of the wire holes are fixedly sleeved with a silica gel gasket (57), the inner bottom walls of the protection boxes (55) are fixedly provided with an electric heating plate (58), the inner bottom walls of the protection boxes (55) are fixedly connected with positioning columns (59) which are symmetrically distributed, the positioning columns (59) are distributed in an annular array mode by taking two positioning columns as a group, the outer surfaces of the positioning columns (59) are movably sleeved with fixing blocks (510), one side surfaces of the fixing blocks (510) are provided with winding wheels (511), one side inner walls of the protection boxes (55) are fixedly provided with temperature sensors (512), and the outer surfaces of the winding wheels (511) are wound with textile wires (513), one free ends of a plurality of textile threads (513) penetrate through the thread guiding holes and extend to the interior of the knitting disc machine body (1), the outer surfaces of the plurality of textile threads (513) are extruded with the lower surface of the pressure sensor (54), and the outer surfaces of the plurality of textile threads (513) are in sliding contact with the inner wall of the thread guiding wheel (51).