CN215921324U

CN215921324U - High-transparency door and window material production line

Info

Publication number: CN215921324U
Application number: CN202122478961.1U
Authority: CN
Inventors: 温家忠
Original assignee: Hangzhou Fuyang Mingyang Industrial Co ltd
Current assignee: Hangzhou Fuyang Mingyang Industrial Co ltd
Priority date: 2021-10-15
Filing date: 2021-10-15
Publication date: 2022-03-01
Anticipated expiration: 2031-10-15

Abstract

The utility model discloses a production line of a high-transparency door and window material, which comprises a feeding device and a conveyor arranged on the feeding device, wherein the other end of the conveyor is provided with a stirring and mixing device, the stirring and mixing device is fixedly connected with the conveyor and provided with a material storage device, the material storage device is provided with a connecting pipe, the other end of the connecting pipe is connected with a transfer device, the transfer device is fixedly connected with a screw extruder for compressing raw materials into rope shapes through the conveyor and a forming device arranged at the discharge end of the screw extruder, and the production line is characterized by also comprising the forming device, the forming device comprises a belt conveyor arranged at the discharge end of the screw extruder, a roller press arranged at the discharge end of the belt conveyor and an automatic steering structure arranged at the bottom of the belt conveyor. The problems of high labor cost, low production efficiency, resource waste and product waste in the processing process in the prior art are solved.

Description

High-transparency door and window material production line

Technical Field

The utility model relates to the field of door and window materials, in particular to a production line of a high-transparency door and window material.

Background

Industrial production generally refers to the production of one or more products from one or more raw materials in a factory, by human workers, technicians, etc. using power fuels, electrical energy, and mechanical equipment.

The existing door and window material production line generally needs multiple devices to produce according to corresponding processes, materials generally need to be collected and transported manually in different equipment processing, then are reloaded into a next processing device, the labor cost is increased, the production efficiency is reduced, and in the process of rolling forming, a belt conveyor is fixed, only a small part of each roller is rolled, most areas of the rollers do not have materials to pass through, the waste of resources is caused, in the rolling process, the materials are often cooled too fast to form in advance, follow-up rolling cannot be carried out, the preset thickness cannot be reached, the production materials are wasted, or the materials are cooled too slowly, when the products are collected, the problems that the materials are too high in temperature and not cooled to form, and the product hardness is not enough to deform or the products are bonded to each other and cannot be used are caused. Therefore, the utility model provides a production line of high-transparency door and window materials.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problem that collection and transportation are required manually when different processing flows are carried out in the prior art, secondly solve the problem of resource waste caused by the fact that a roller is fixed by a conveyor, and finally solve the problem of product waste caused by overcooling or overheating of semi-finished products in the rolling process.

In order to achieve the purpose, the utility model provides a high-transparency door and window material production line which comprises a feeding device and a conveyor arranged on the feeding device, wherein a stirring and mixing device is arranged at the other end of the conveyor, a material storage device is fixedly connected and arranged on the stirring and mixing device through the conveyor, a connecting pipe is arranged on the material storage device, a transfer device is connected and arranged at the other end of the connecting pipe, a screw extruder for compressing raw materials into rope shapes is fixedly connected and arranged on the transfer device through the conveyor, a forming device is arranged at the discharge end of the screw extruder, feed inlets are formed in the stirring and mixing device and the material storage device, and the material storage device and the transfer device are provided with connecting pipes Install the automatic steering structure in band conveyer bottom.

Preferably, the roller press comprises a rolling support, a bearing seat and a rolling motor which are arranged on the rolling support through bolts, and a roller and a winding machine which are arranged on the bearing seat.

Further, the roller comprises a plurality of hot rollers and a plurality of cold rollers, wherein the hot rollers and the cold rollers are both provided with hollow cavities, the hollow cavities are provided with medium feeding pipes and medium discharging pipes, heat conducting oil is filled in the hollow cavities of the hot rollers, and cooling water is filled in the hollow cavities of the cold rollers.

Further, the hot roller and the cold roller are matched in pairs, and the distance between the two hot rollers is gradually reduced.

Preferably, the medium feeding pipe and the medium discharging pipe are respectively arranged at two sides of the roller, and ball valves are arranged on the medium feeding pipe and the medium discharging pipe.

As preferred, the automatic steering structure includes the support, through the bolt install on the support motor, be used for controlling band conveyer and motor operation and the control cabinet, the connecting plate of movable mounting on the support that stops, the connecting plate other end has the conveyer support through welded fastening installation, conveyer support bottom movable mounting has the removal wheel, there is the eccentric disc through welded fastening installation on the motor, install the eccentric post of being connected with the connecting plate through welded fastening installation on the eccentric disc.

Further, a belt conveyor connected with the conveyor support is installed on the connecting plate, and an eccentric groove corresponding to the eccentric column is formed in the connecting plate.

The utility model has the beneficial effects that: the problems of high labor cost, low production efficiency, resource waste and product waste in the processing process in the prior art are solved;

the mode of transferring the semi-finished products among the devices in the production process is changed from manual collection and transportation to a screw conveyor, so that the labor cost is reduced, the transportation time is saved, and the production efficiency is improved;

the discharging pipe of the belt conveyor is moved through the automatic steering structure, so that the whole roller is covered by the semi-finished product, and the waste of roller resources is reduced;

through the cooperation of the hot roller and the cold roller, the temperature of the semi-finished product in the rolling process is effectively controlled, the waste of the semi-finished product is reduced, and the qualification rate of the product is ensured.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the roll press configuration of the present invention;

FIG. 3 is a schematic view of the structure of the roll of the present invention;

FIG. 4 is a front view of the automatic steering arrangement of the present invention;

FIG. 5 is a top view of the automatic steering arrangement of the present invention;

the labels in the figure are: the device comprises a feeding device 1, a conveyor 2, a stirring and mixing device 3, a storage device 4, a catalyst feeding pipe 41, a connecting pipe 42, a transfer device 5, a screw extruder 6, a forming device 7, a belt conveyor 71, an automatic steering structure 72, a support 721, a motor 722, a control cabinet 723, a connecting plate 724, a conveyor support 725, a moving wheel 726, an eccentric disc 727, an eccentric column 728, an eccentric groove 729, a roller press 8, a roller press support 81, a bearing seat 82, a roller press motor 83, a roller 84, a winding machine 85, a hot roller 841, a cold roller 842, a hollow cavity 843, a medium feeding pipe 8431, a medium discharging pipe 8432 and a ball valve 8433.

Detailed Description

The following description will further describe a production line of a highly transparent door and window material according to the present invention by embodiments and with reference to the accompanying drawings.

Referring to the attached drawing 1, the production line for the high-transparency door and window material comprises a feeding device 1 and a conveyor 2 arranged on the feeding device 1, wherein a stirring and mixing device 3 is arranged at the other end of the conveyor 2, the stirring and mixing device 3 is fixedly connected with a material storage device 4 through the conveyor 2, a connecting pipe 41 is arranged on the material storage device 4, a transfer device 5 is connected and arranged at the other end of the connecting pipe 41, a screw extruder 6 for compressing raw materials into rope shapes is fixedly connected and arranged on the transfer device 5 through the conveyor 2, a forming device 7 is arranged at the discharge end of the screw extruder 6, the stirring and mixing device 3 and the material storage device 4 are both provided with feed inlets 41, and the material storage device 4 and the transfer device 5 are provided with the connecting pipe 42 The roller press 8 is arranged at the discharge end of the belt conveyor 71, and the automatic steering structure 72 is arranged at the bottom of the belt conveyor 71; when the material mixing device works, raw materials are poured into the feeding device 1, then the raw materials are conveyed into the stirring and mixing device 3 through the conveyor 2, a catalyst enters the stirring and mixing device 3 and the material storage device 4 from the feeding hole 41, materials are conveyed into the material storage device 4 from the stirring and mixing device 3 through the conveyor 2, the materials in the material storage device 4 enter the transfer device 5 through the connecting pipe 42, the materials are conveyed onto the screw extruder 6 through the conveyor 2, the materials enter the belt conveyor 71 from the tail part of the screw extruder 6, the materials are conveyed to the roller press 8 through the belt conveyor 71, and the materials are rolled and formed through the roller press 8; the belt conveyor 71 reduces the material conveying time through the conveyor 2, improves the conveying efficiency, does not need manual carrying, and saves the labor cost; the catalyst is added into the material storage device 4, so that the raw materials are completely reacted; the automatic steering structure 72 enables the discharge end of the belt conveyor 71 to move periodically, so that the materials are prevented from being accumulated in the same place on the roller press 8, and the product quality is not affected.

Referring to fig. 1 to 3, in the production line of a highly transparent door and window material according to the present invention, the roller press 8 includes a rolling support 81, a bearing seat 82 and a rolling motor 83 mounted on the rolling support 81 through bolts, a roller 84 and a winder 85 mounted on the bearing seat 82; the roller 84 comprises a plurality of hot rollers 841 and a plurality of cold rollers 842, the hot rollers 841 and the cold rollers 842 are both provided with hollow cavities 843, the hollow cavities 843 are provided with medium feeding pipes 8431 and medium discharging pipes 8432, the hollow cavities 843 of the hot rollers 841 are filled with heat conducting oil, and the hollow cavities 843 of the cold rollers 842 are filled with cooling water; the hot rollers 841 and the cold rollers 842 are matched in pairs, and the matching distance between the hot rollers 841 and the cold rollers is gradually reduced; the medium feeding pipe 8431 and the medium discharging pipe 8432 are respectively arranged on two sides of the roller 84, and ball valves 8433 are respectively arranged on the medium feeding pipe 8431 and the medium discharging pipe 8432; the installation process of the roller press 8 is that a bearing seat 82 is installed on one side of a rolling support 81 through a bolt, then one end of a roller 82 is installed on the bearing seat 82, the other end of the roller is installed on the other bearing seat 82, the other side of the bearing seat 82 is installed on the rolling support 81 through the bolt, a ball valve 8433 on a medium feeding pipe 8431 is opened, a ball valve 8433 on a medium discharging pipe 8432 is closed, heating oil is led into a hot roller 841 from the medium feeding pipe 8431, and after a middle cavity 843 is filled with the heating oil, the ball valve 8433 on the medium discharging pipe 8432 is opened; the cold roller 842 is added with cooling water by the same method; through the cooperation of the hot roller 841 and the cold roller 842, the temperature of the semi-finished product in the rolling process is effectively controlled, the waste of the semi-finished product is reduced, and the qualification rate of the product is ensured.

Referring to fig. 1 to 5, in the production line of a highly transparent door and window material according to the present invention, the automatic steering structure 72 includes a support 721, a motor 722 installed on the support 721 through bolts, a control cabinet 723 for controlling the operation and stop of the belt conveyor 71 and the motor 722, and a connecting plate 724 movably installed on the support 721, the other end of the connecting plate 724 is fixedly installed with a conveyor support 725 through welding, a moving wheel 726 is movably installed at the bottom of the conveyor support 725, an eccentric disc 727 is fixedly installed on the motor 722 through welding, and an eccentric column 728 connected with the connecting plate 724 is fixedly installed on the eccentric disc 727 through welding; the connecting plate 724 is provided with a belt conveyor 71 connected with a conveyor bracket 725, and the connecting plate 724 is provided with an eccentric groove 729 corresponding to the eccentric column 728; when the automatic steering structure 72 is fixedly installed, firstly, the motor 722 is installed on the bracket 721 through bolts, then the eccentric disc 727 is installed on the output shaft of the motor 722 in a welding way, the eccentric column 728 is welded on one end of the eccentric disc 727, then the eccentric groove 729 on the connecting plate 724 is aligned with the eccentric column 728 so that the eccentric column 728 passes through the eccentric groove 729, then one end of the connecting plate 724 is movably installed on the bracket 721, then the moving wheel 726 is movably installed at the bottom of the conveyor bracket 725, the conveyor bracket 725 is fixedly installed on the connecting plate 724 through welding, and then the belt conveyor 71 is installed on the connecting plate 724 and connected with the top of the conveyor bracket 725; when the automatic steering structure 72 works, the motor 722 is controlled to start through the control cabinet 723, the output shaft of the motor 722 rotates to enable the eccentric disc 727 to rotate around the output shaft of the motor 722, the eccentric disc 727 rotates to enable the eccentric column 728 to rotate around the output shaft of the motor 722, the eccentric column 728 is located in the eccentric groove 729 of the connecting plate 724, and the eccentric column 728 rotates to enable the connecting plate 724 to move repeatedly around the movable connection part; according to the utility model, through the automatic steering structure 72, the belt conveyor 71 repeatedly moves within a certain range, so that the whole roller 84 can be covered by semi-finished materials, each roller 84 can be fully utilized, the problem that products are accumulated at one position, need to be rolled for multiple times or the thickness of finished products is too thick is avoided, and the production efficiency and the quality of the products are improved.

The production process of the utility model is that raw materials are conveyed from a feeding device 1 to a stirring and mixing device 3 through a conveyor 2, a catalyst continuously enters from a feeding hole 41 of the mixing device 3, then materials in the stirring and mixing device 3 are conveyed into a material storage device 4 through the conveyor 2, the catalyst continuously enters from the feeding hole 41 of the material storage device 4 to ensure the sufficient stirring and mixing of the raw materials, the materials in the material storage device 4 enter a transfer device 5 through a connecting pipe 42, the materials in the transfer device 5 are conveyed to a screw extruder 6 through the conveyor 2, the materials form rope-shaped semi-finished products through the screw extruder 6, the rope-shaped semi-finished products pass through a belt conveyor 71, an automatic steering structure 72 at the bottom of the belt conveyor drives the belt conveyor 71 to continuously and repeatedly move so that the materials uniformly enter a roller press 8, and the rope-shaped semi-finished products are changed into sheets through a hot roller 841 at the front part of the roller press 8, through a plurality of hot rollers 841, the flaky semi-finished product becomes thinner and thinner, and after reaching the required thickness, the flaky semi-finished product enters the cold rollers 842, and after passing through a plurality of cold rollers 842, the flaky semi-finished product is shaped and connected with the winding machine 85 to collect the finished product.

The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.

Claims

1. The high transparent door and window material production line comprises a feeding device (1) and a conveyor (2) installed on the feeding device (1), wherein a stirring and mixing device (3) is installed at the other end of the conveyor (2), a storage device (4) is installed on the stirring and mixing device (3) through the conveyor (2) in a fixed connection mode, a connecting pipe (42) is installed on the storage device (4), a transfer device (5) is installed at the other end of the connecting pipe (42) in a connected mode, the transfer device (5) is provided with a screw extruder (6) used for compressing raw materials into rope shapes through the conveyor (2) in a fixed connection mode, a forming device (7) installed at the discharge end of the screw extruder (6) and a feeding hole (41) are formed in the stirring and mixing device (3) and the storage device (4), and the connecting pipe (42) is installed in the storage device (4) and the transfer device (5), the forming device (7) comprises a belt conveyor (71) arranged at the discharge end of the screw extruder (6), a roller press (8) arranged at the discharge end of the belt conveyor (71), and an automatic steering structure (72) arranged at the bottom of the belt conveyor (71).

2. The production line of high-transparency door and window materials as claimed in claim 1, wherein: the roller press (8) comprises a rolling support (81), a bearing seat (82) and a rolling motor (83) which are arranged on the rolling support (81) through bolts, and a roller (84) and a winding machine (85) which are arranged on the bearing seat (82).

3. The production line of high-transparency door and window materials as claimed in claim 2, wherein: roller (84) include a plurality of hot roller (841) and a plurality of cold roller (842), hot roller (841) and cold roller (842) all are provided with well cavity (843), be provided with medium inlet pipe (8431) and medium discharging pipe (8432) on well cavity (843), the conduction oil is equipped with in well cavity (843) of hot roller (841), the cooling water is equipped with in well cavity (843) of cold roller (842).

4. The production line of high-transparency door and window materials as claimed in claim 3, wherein: the hot roller (841) and the cold roller (842) are matched in pairs, and the distance between the two pairs of matched hot rollers (841) is gradually reduced.

5. The production line of high-transparency door and window materials as claimed in claim 3, wherein: the medium feeding pipe (8431) and the medium discharging pipe (8432) are respectively arranged on two sides of the roller (84), and ball valves (8433) are respectively arranged on the medium feeding pipe (8431) and the medium discharging pipe (8432).

6. The production line of high-transparency door and window materials as claimed in claim 1, wherein: the automatic steering structure (72) comprises a support (721), a motor (722) arranged on the support (721) through bolts, a control cabinet (723) used for controlling the operation and stop of a belt conveyor (71) and the motor (722), and a connecting plate (724) movably arranged on the support (721), wherein the other end of the connecting plate (724) is fixedly provided with a conveyor support (725) through welding, the bottom of the conveyor support (725) is movably provided with a moving wheel (726), the motor (722) is fixedly provided with an eccentric disc (727), and the eccentric disc (727) is fixedly provided with an eccentric column (728) connected with the connecting plate (724) through welding.

7. The production line of high-transparency door and window materials as claimed in claim 6, wherein: the connecting plate (724) is provided with a belt conveyor (71) connected with the conveyor bracket (725), and the connecting plate (724) is provided with an eccentric groove (729) corresponding to the eccentric column (728).