CN215921055U

CN215921055U - Rubber flat vulcanizing machine capable of achieving full-automatic mold opening

Info

Publication number: CN215921055U
Application number: CN202122492070.1U
Authority: CN
Inventors: 张涛; 姜研
Original assignee: Qingdao Ruiyuansen Special Vehicle Co ltd
Current assignee: Qingdao Ruiyuansen Special Vehicle Co ltd
Priority date: 2021-10-15
Filing date: 2021-10-15
Publication date: 2022-03-01
Anticipated expiration: 2031-10-15

Abstract

The utility model relates to the technical field of rubber flat vulcanizing machines, in particular to a full-automatic die-opening rubber flat vulcanizing machine, which comprises a vulcanizing machine main body, the vulcanizing machine main body comprises a bottom plate, a mounting seat is arranged on one side of the top of the bottom plate, guide rods are arranged at four corners of the top of the mounting seat, a limiting plate is arranged at the top of the outer side of each guide rod, a mold main body is arranged between each limiting plate and the mounting seat, a hydraulic cylinder is arranged at the center of the top of each limiting plate, mold opening auxiliary structures capable of realizing automatic mold opening of the vulcanizing machine are arranged on two sides of the limiting plate and the mold main body along the length direction, a push-out structure capable of facilitating workers to take out rubber products is arranged in each mounting seat, an electric cabinet is arranged on the top of the bottom plate and on one side of the mounting seat, through setting up release structure for this vulcanizer can be convenient will process the work piece and the assembly raw materials of accomplishing and take out, and then guaranteed work efficiency to a certain extent.

Description

Rubber flat vulcanizing machine capable of achieving full-automatic mold opening

Technical Field

The utility model relates to the technical field of rubber flat vulcanizing machines, in particular to a rubber flat vulcanizing machine capable of automatically opening a mold.

Background

The flat vulcanizing machine is an advanced hot-pressing device for press forming of various thermosetting plastics, and has the main functions of providing pressure and temperature required by vulcanization, wherein the pressure is generated by a hydraulic system through a hydraulic cylinder, the temperature is provided by a heating medium, and the flat vulcanizing machine has two heating types of steam and electricity and mainly comprises a main machine, a hydraulic system and an electric control system.

However, the rubber flat vulcanizing machine in the prior art still has a lot of defects, the rubber flat vulcanizing machine in the prior art often needs to continuously complete the work of die opening and die closing in the working process, but the die opening of the multi-plate die of the existing rubber flat vulcanizing machine is more complicated, so that the labor intensity of workers is increased to a certain extent; and in the prior art, the rubber flat vulcanizing machine often needs to place the rubber product to be processed in the workpiece mold in the working process, and the existing vulcanizing machine is not convenient to take out the workpiece and assemble raw materials after the processing is finished, so that the working efficiency is low.

Therefore, it is necessary to design a rubber flat vulcanizing machine with fully automatic mold opening to solve the above problems in the background art.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic die-opening rubber flat vulcanizing machine, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme:

the utility model provides a rubber vulcanizing press of full-automatic die sinking, including the vulcanizer main part, the vulcanizer main part includes the bottom plate, bottom plate top one side is equipped with the mount pad, four corners in mount pad top all are equipped with the guide bar, guide bar outside top is equipped with the limiting plate, be equipped with the mould main part between limiting plate and the mount pad, limiting plate top center department is equipped with the pneumatic cylinder, be equipped with the die sinking auxiliary structure that can realize this vulcanizer automatic die sinking along length direction's both sides between limiting plate and the mould main part, the inside ejecting structure that can make things convenient for the staff to take out rubber products that is equipped with of mount pad, the bottom plate top just is located the position of mount pad one side and is equipped with the electric cabinet.

As a preferable scheme of the utility model, the die main body comprises an upper die and a lower die, the top of the upper die is connected and installed with the hydraulic cylinder, the upper die is movably connected with the guide rod through a connecting block, and the lower die is movably connected with the top of the installation seat.

As a preferable scheme of the utility model, the electric cabinet comprises a box body, the top of one side of the box body is provided with an opening door through a hinge connection, one side of the opening door, which is far away from the box body, is provided with a hole control panel, the upper end inside the box body is provided with a timer, a storage battery and a controller, the storage battery is electrically connected with the controller, and the controller is electrically connected with the timer and a hydraulic cylinder.

As a preferred scheme of the present invention, the mold opening assisting structure includes a first assisting cylinder and a second assisting cylinder, and both the first assisting cylinder and the second assisting cylinder are electrically connected to the controller.

According to a preferable scheme of the utility model, the push-out structure comprises a motor, the output end of the motor is connected with a screw, one end of the screw, which is far away from the motor, is provided with a first belt pulley, one side of the first belt pulley, which is close to the electric cabinet, is provided with a second belt pulley, the first belt pulley and the second belt pulley are connected and installed through a transmission belt, the screw is arranged inside the second belt pulley, the outer sides of the two screw are both provided with sliding sleeves through threaded connection, the tops of the sliding sleeves are provided with connecting rods, and the tops of the connecting rods are provided with limiting sliding blocks.

As a preferable scheme of the utility model, the top of the mounting seat is provided with a limiting sliding groove, the top of the connecting rod passes through the limiting sliding groove to be connected and mounted with the limiting sliding block, the limiting sliding block is matched with the limiting sliding groove, and the top of the limiting sliding block is connected and mounted with the lower die template.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, by arranging the die opening auxiliary structure, when the flat vulcanizing machine is used, a worker firstly inputs the time required by rubber vulcanization through a timer on a control panel, the rubber to be processed is placed at the top of the lower die, then the upper die and the lower die are respectively heated, the hydraulic cylinder is controlled to enable the upper die to be pressed downwards and the rubber to be processed to be vulcanized, after the set time on the timer is over, the hydraulic cylinder is controlled to stop working through the controller, the first auxiliary oil cylinder and the second auxiliary oil cylinder are controlled to work to lift the upper die, and then the die opening work can be automatically completed, so that the vulcanizing machine can realize the automatic die opening work, and further the labor intensity in the worker is reduced to a certain extent.

2. According to the utility model, through the arrangement of the push-out structure, when the vulcanizing operation of the flat vulcanizing machine on rubber is finished, the upper die is controlled to be lifted, then the switch control motor is used for starting the driving screw to rotate, so that under the combined action of the first belt pulley, the second belt pulley and the transmission belt, the other screw is driven to rotate, meanwhile, the sliding sleeve in threaded connection with the screws moves towards one side, the lower die is driven to move towards one side, and the workpiece and the assembling raw materials processed on the lower die can be conveniently taken out, so that the vulcanizing machine can conveniently take out the processed workpiece and the assembling raw materials, and further, the working efficiency is ensured to a certain extent.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic side view of a push-out structure according to the present invention.

In the figure: 1. a vulcanizer body; 11. a base plate; 12. a mounting seat; 13. a guide bar; 14. a mold body; 141. an upper die; 142. a lower die; 143. connecting blocks; 15. a limiting plate; 16. a hydraulic cylinder; 17. an electric cabinet; 171. a box body; 172. opening the door; 173. a control panel; 174. a timer; 175. a storage battery; 176. a controller; 18. a mold opening auxiliary structure; 181. a first auxiliary cylinder; 182. a second auxiliary cylinder; 19. a push-out structure; 191. a motor; 192. a first pulley; 193. a drive belt; 194. a second pulley; 195. a screw; 196. a sliding sleeve; 197. a connecting rod; 198. and a limiting sliding block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Several embodiments of the utility model are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1-3, the present invention provides a technical solution:

a rubber flat vulcanizing machine with full-automatic mold opening comprises a vulcanizing machine main body 1, wherein the vulcanizing machine main body 1 comprises a bottom plate 11, a mounting seat 12 is arranged on one side of the top of the bottom plate 11, guide rods 13 are arranged at four corners of the top of the mounting seat 12, a limiting plate 15 is arranged at the top of the outer side of each guide rod 13, a mold main body 14 is arranged between each limiting plate 15 and the mounting seat 12, a hydraulic cylinder 16 is arranged at the center of the top of each limiting plate 15, mold opening auxiliary structures 18 capable of achieving automatic mold opening of the vulcanizing machine are arranged between each limiting plate 15 and the mold main body 14 along the length direction, a push-out structure 19 capable of facilitating a worker to take out rubber products is arranged inside the mounting seat 12, an electric cabinet 17 is arranged at the top of the bottom plate 11 and on one side of the mounting seat 12, and automatic mold opening of the vulcanizing machine can be achieved by arranging the mold opening auxiliary structures 18, so that the labor intensity in the worker is reduced to a certain extent, through setting up ejecting structure 19 for this vulcanizer can be convenient take out the work piece and the assembly raw materials that finish processing, and then guaranteed work efficiency to a certain extent.

In an embodiment, referring to fig. 1 and 2, the die body 14 includes an upper die 141 and a lower die 142, the top of the upper die 141 is connected to the hydraulic cylinder 16, the upper die 141 is movably connected to the guide rod 13 through a connecting block 143, and the lower die 142 is movably connected to the top of the mounting base 12.

In an embodiment, referring to fig. 1 and 2, the electric cabinet 17 includes a box 171, a door 172 is mounted on a top of one side of the box 171 through a hinge, a hole control panel 173 is disposed on a side of the door 172 away from the box 171, a timer 174, a storage battery 175 and a controller 176 are disposed on an upper end of the inside of the box 171, the storage battery 175 is electrically connected to the controller 176, and the controller 176 is electrically connected to the timer 174 and the hydraulic cylinder 16.

In an embodiment, referring to fig. 2, the mold opening assisting structure 18 includes a first assisting cylinder 181 and a second assisting cylinder 182, and both the first assisting cylinder 181 and the second assisting cylinder 182 are electrically connected to a controller 176, and by setting the mold opening assisting structure 18, the vulcanizing machine can realize automatic mold opening work, thereby reducing labor intensity in a worker to a certain extent, when the flat vulcanizing machine is in actual use, when the flat vulcanizing machine is in use, a worker firstly inputs a time length required for rubber vulcanization on a control panel 173 through a timer 174, places rubber to be processed on the top of a lower mold 142, then respectively heats the upper mold 141 and the lower mold 142, and controls the hydraulic cylinder 16 to press the upper mold 141 downward and vulcanize the rubber to be processed, when a set time on the timer 174 is over, controls the hydraulic cylinder 16 to stop working through the controller 176, and the first auxiliary oil cylinder 181 and the second auxiliary oil cylinder 182 are controlled to work to lift the upper die 141, so that the die opening work can be automatically completed, the vulcanizing machine can realize the automatic die opening work, and the labor intensity in workers is further reduced to a certain extent.

In an embodiment, referring to fig. 2 and fig. 3, the pushing-out structure 19 includes a motor 191, an output end of the motor 191 is connected with a screw 195, one end of the screw 195, which is far away from the motor 191, is provided with a first belt pulley 192, one side of the first belt pulley 192, which is close to the electric cabinet 17, is provided with a second belt pulley 194, the first belt pulley 192 and the second belt pulley 194 are connected and installed through a transmission belt 193, the screw 195 is arranged inside the second belt pulley 194, the outer sides of the two screw 195 are both provided with a sliding sleeve 196 through threaded connection, the top of the sliding sleeve 196 is provided with a connecting rod 197, the top of the connecting rod 197 is provided with a limit slider 198, the top of the mounting seat 12 is provided with a limit sliding slot, the top of the connecting rod 197 passes through the limit sliding slot and is connected and installed with the limit slider 198, the limit slider 198 and the limit sliding slot are matched with each other, and the top of the limit slider 198 is connected and installed with the lower mold plate 142, by providing the pushing-out structure 19, the vulcanizer can conveniently take out the processed workpiece and the assembly raw material, and then has guaranteed work efficiency to a certain extent, when in actual use, after this curing press is to the vulcanization work of rubber, control upper die 141 lifts up, start drive screw 195 through on-off control motor 191 and rotate afterwards, thereby under the combined action of first belt pulley 192, second belt pulley 194 and driving belt 193, drive another screw 195 and rotate, meanwhile with screw rod 195 within a definite time threaded connection's sliding sleeve 196 to one side removal, and then drive lower mould 142 and move to one side, until can be convenient take out the work piece and the assembly raw materials of processing on the lower mould 142, make this vulcanizer can be convenient take out the work piece and the assembly raw materials that finish processing, and then guaranteed work efficiency to a certain extent.

The working principle is as follows: when the flat vulcanizing machine is used, a worker firstly inputs the time required by rubber vulcanization on the control panel 173 through the timer 174, the rubber to be processed is placed at the top of the lower die 142, then the upper die 141 and the lower die 142 are respectively heated, the hydraulic cylinder 16 is controlled to enable the upper die 141 to be pressed downwards and the rubber to be processed to be vulcanized, after the set time on the timer 174 is over, the hydraulic cylinder 16 is controlled to stop working through the controller 176, the first auxiliary oil cylinder 181 and the second auxiliary oil cylinder 182 are controlled to work to lift the upper die 141, so that the die opening work can be automatically completed, the vulcanizing machine can realize the automatic die opening work, the labor intensity in the worker is further reduced to a certain extent, after the flat vulcanizing machine finishes the rubber vulcanization work, the upper die 141 is controlled to be lifted, and then the motor 191 is controlled to start the driving screw 195 to rotate through the switch, thereby under the combined action of first belt pulley 192, second belt pulley 194 and driving belt 193, drive another screw rod 195 and rotate, meanwhile with screw rod 195 between threaded connection's sliding sleeve 196 to one side removal, and then drive lower mould 142 and remove to one side, until can be convenient take out the work piece and the assembly raw materials of processing on the lower mould 142 for this vulcanizer can be convenient will process the work piece and the assembly raw materials of accomplishing and take out, and then guaranteed work efficiency to a certain extent.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a rubber flat vulcanizer of full-automatic die sinking, includes vulcanizer main part (1), its characterized in that: vulcanizer main part (1) includes bottom plate (11), bottom plate (11) top one side is equipped with mount pad (12), four corners at mount pad (12) top all are equipped with guide bar (13), guide bar (13) outside top is equipped with limiting plate (15), be equipped with mould main part (14) between limiting plate (15) and mount pad (12), limiting plate (15) top center department is equipped with pneumatic cylinder (16), be equipped with die sinking auxiliary structure (18) that can realize this automatic die sinking of vulcanizer between limiting plate (15) and mould main part (14) along length direction's both sides, mount pad (12) inside is equipped with ejection structure (19) that can make things convenient for the staff to take out rubber products, bottom plate (11) top just is located the position of mount pad (12) one side and is equipped with electric cabinet (17).

2. The full-automatic die-opening rubber flat vulcanizing machine according to claim 1, characterized in that: the die main body (14) comprises an upper die (141) and a lower die (142), the top of the upper die (141) is connected with the hydraulic cylinder (16), the upper die (141) is movably connected with the guide rod (13) through a connecting block (143), and the lower die (142) is movably connected with the top of the mounting seat (12).

3. The full-automatic die-opening rubber flat vulcanizing machine according to claim 1, characterized in that: electric cabinet (17) include box (171), and box (171) one side top is installed through hinged joint and is opened door (172), and the one side of keeping away from box (171) of opening door (172) is equipped with hole control panel (173), and box (171) inside upper end is equipped with time-recorder (174), battery (175) and controller (176), and electric connection between battery (175) and controller (176), electric connection between controller (176) and time-recorder (174) and pneumatic cylinder (16).

4. The full-automatic die-opening rubber flat vulcanizing machine according to claim 1, characterized in that: the mold opening auxiliary structure (18) comprises a first auxiliary oil cylinder (181) and a second auxiliary oil cylinder (182), and the first auxiliary oil cylinder (181) and the second auxiliary oil cylinder (182) are electrically connected with the controller (176).

5. The full-automatic die-opening rubber flat vulcanizing machine according to claim 1, characterized in that: the push-out structure (19) comprises a motor (191), the output end of the motor (191) is connected with a screw rod (195), one end, far away from the motor (191), of the screw rod (195) is provided with a first belt pulley (192), one side, close to the electric cabinet (17), of the first belt pulley (192) is provided with a second belt pulley (194), the first belt pulley (192) and the second belt pulley (194) are connected and installed through a transmission belt (193), the screw rod (195) is arranged inside the second belt pulley (194), sliding sleeves (196) are installed on the outer sides of the two screw rods (195) through threaded connections, the tops of the sliding sleeves (196) are provided with connecting rods (197), and the tops of the connecting rods (197) are provided with limiting sliding blocks (198).

6. The full-automatic die-opening rubber flat vulcanizing machine according to claim 1, characterized in that: the top of the mounting seat (12) is provided with a limiting sliding groove, the top of the connecting rod (197) penetrates through the limiting sliding groove to be connected with a limiting sliding block (198), the limiting sliding block (198) is matched with the limiting sliding groove, and the top of the limiting sliding block (198) is connected with a lower die (142) template.