CN215917406U - Polycarboxylic acid high performance water reducing agent polymerization equipment - Google Patents
Polycarboxylic acid high performance water reducing agent polymerization equipment Download PDFInfo
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- CN215917406U CN215917406U CN202121607848.2U CN202121607848U CN215917406U CN 215917406 U CN215917406 U CN 215917406U CN 202121607848 U CN202121607848 U CN 202121607848U CN 215917406 U CN215917406 U CN 215917406U
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- reaction box
- motor
- supporting cylinder
- stirring
- shaft
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000002253 acid Substances 0.000 title claims abstract description 15
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract description 65
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 7
- 235000017491 Bambusa tulda Nutrition 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 7
- 239000011425 bamboo Substances 0.000 description 7
- 229920005646 polycarboxylate Polymers 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Abstract
The utility model discloses a polycarboxylic acid high-performance water reducing agent polymerization reaction device which comprises a reaction box, wherein a stirring shaft is rotatably connected to the center in the reaction box, a plurality of stirring devices are connected to two sides of the stirring shaft, the upper end of the stirring shaft extends out of the reaction box and is connected with a first motor, a motor frame matched with the first motor is connected to the upper side of the reaction box, the upper end of the reaction box is positioned on two sides of the first motor and is respectively connected with a feeding hopper and a charging hopper, a heating layer is connected to the inner side wall of the reaction box, a heat insulation layer is connected to the outer wall of the reaction box, a supporting cylinder is sleeved outside the reaction box, a second motor is connected to the lower end in the supporting cylinder, the output end of the second motor is connected to the bottom surface of the reaction box, a discharging pipe is connected to one side of the lower end of the reaction box, a through hole matched with the discharging pipe is formed in the supporting cylinder, and an electromagnetic vibrator is connected to the lower end of the supporting cylinder. Compared with the prior art, the utility model has the advantages that: the stirring is even, and production efficiency is high, and the security is high, long service life.
Description
Technical Field
The utility model relates to the technical field of water reducer processing, in particular to a polymerization reaction device for a polycarboxylic acid high-performance water reducer.
Background
The polycarboxylate water reducing agent is a high-performance water reducing agent, and is a cement dispersing agent in the application of cement concrete. The method is widely applied to projects such as highways, bridges, dams, tunnels, high-rise buildings and the like. The product is green and environment-friendly, is not flammable and explosive, and can be safely transported by trains and automobiles. The new generation of polycarboxylic acid high-performance water reducing agent has the outstanding advantages of low mixing amount, good slump retaining performance, low concrete shrinkage, strong adjustability on molecular structure, large potential of high performance, no use of formaldehyde in the production process and the like.
In polycarboxylate water reducing agent's preparation process, need stir some raw and other materials and mix, single rotational speed mixer is adopted to present polycarboxylate water reducing agent's equipment, just beginning at the reaction, and material viscosity is very little, and the stirring is comparatively even, but along with the formation of polymer, material viscosity is very big, and the stirring degree of difficulty increases, and the stirring is very inhomogeneous for local temperature is high, causes the monomer polymerization incomplete, seriously influences product quality, leads to producing polycarboxylate water reducing agent's efficiency very low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the technical defects and provide the polymerization reaction equipment for the polycarboxylic acid high-performance water reducing agent, which has the advantages of uniform stirring, high production efficiency, high safety and long service life.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: a polymerization reaction device for a polycarboxylic acid high-performance water reducing agent comprises a reaction box, wherein a stirring shaft is rotatably connected and arranged in the center of the reaction box, a plurality of stirring devices are connected and arranged on two sides of the stirring shaft, the upper end of the stirring shaft extends out of the reaction box and is connected and arranged with a first motor, a motor frame matched with the first motor is connected and arranged above the reaction box, the upper end of the reaction box is positioned on two sides of the first motor and is respectively connected and arranged with a feeding hopper and a feeding hopper, the lower ends of the feeding hopper and the feeding hopper are respectively connected and arranged with a first valve and a second valve, one side above the reaction box is connected and arranged with a pressure valve through a gas pipe, a heating layer is connected and arranged on the inner side wall of the reaction box, a heat insulation layer is connected and arranged on the outer wall of the reaction box, a plurality of T-shaped sliding strips I are connected and arranged on the outer side wall of the heat insulation layer, a support cylinder is provided with a T-shaped sliding groove I matched with the T-shaped sliding strip I, the support barrel is internally provided with a second motor at the lower end in a connecting mode, the output end of the second motor is connected with the bottom surface of the reaction box, a discharge pipe is connected to one side of the lower end of the reaction box, a sealing cover is connected to the discharge pipe, a through hole matched with the discharge pipe is formed in the support barrel, the lower end of the support barrel is connected with an electromagnetic vibrator, supporting plates are connected to two sides of the electromagnetic vibrator, two T-shaped sliding strips are connected to two sides of the support barrel, and a second T-shaped sliding groove matched with the second T-shaped sliding strip is formed in the supporting plate.
Compared with the prior art, the utility model has the advantages that: the stirring rod and the stirring blade rotate around the stirring shaft, the motor II drives the reaction box to rotate, the electromagnetic vibrator drives the equipment to vibrate, multiple directions act on the polycarboxylic acid high-performance water reducing agent, sufficient reaction can be guaranteed, heating is uniform, the pressure in the reaction box can be automatically adjusted through the pressure valve, danger caused by pressure change in the reaction box in the reaction process is prevented, the T-shaped sliding strip I is matched with the T-shaped sliding groove I, the T-shaped sliding strip II is matched with the T-shaped sliding groove II, the stability of the equipment can be improved, the heating layer can directly heat the polycarboxylic acid high-performance water reducing agent, the operation is simple, direct heating is realized, the production efficiency is high, the heat insulation layer can play a heat insulation role, resources are saved, other parts can be prevented from being damaged due to overhigh external temperature of the reaction box, and the service life and the safety of the equipment are prolonged.
Further, agitating unit is crisscross the setting and is in the (mixing) shaft both sides, agitating unit locates including connecting the puddler on the (mixing) shaft lateral wall, puddler both sides cross-connect is equipped with a plurality of stirring leaves, the puddler is close to (mixing) shaft one end is connected and is equipped with motor three, keep away from on the (mixing) shaft puddler one side is connected and is equipped with the matching the protective housing of motor three, the protective housing with the (mixing) shaft department of meeting is connected and is equipped with sealed the pad, and agitating unit and stirring leaf are crisscross to be set up and can be makeed the stirring more abundant.
Furthermore, both ends about the (mixing) shaft with between the reaction box, the puddler with all through the bearing connection between the (mixing) shaft, the reaction box bottom surface all around through large-scale bearing with support a section of thick bamboo inner wall connection, increase the stability of equipment, guarantee again simultaneously that equipment can normally function.
Furthermore, the heating layer is internally wound and connected with an electromagnetic coil and an electromagnetic heating controller, so that the temperature is easy to adjust, the danger is low, the cost is low, and the heating device is safe and environment-friendly.
Furthermore, the electromagnetic vibrator is connected with the joint of the supporting cylinder and is provided with a pressure reducing plate, the pressure reducing plate can increase the stress area of the supporting cylinder, the equipment is prevented from being damaged, and the service life of the equipment is prolonged.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic view of the structure of a stirring apparatus part of the present invention.
As shown in the figure: 1. a reaction box; 2. a stirring shaft; 3. a first motor; 4. a motor frame; 5. a feed hopper; 6. a hopper; 7. a first valve; 8. a second valve; 9. an air tube; 10. a pressure valve; 11. a heating layer; 12. a heat insulation layer; 13. a first T-shaped slide bar; 14. a support cylinder; 15. a first T-shaped chute; 16. a second motor; 17. a discharge pipe; 18. a sealing cover; 19. a through hole; 20. an electromagnetic vibrator; 21. a support plate; 22. a T-shaped slide bar II; 23. a T-shaped sliding chute II; 24. a stirring rod; 25. stirring blades; 26. A third motor; 27. a protective shell; 28. a gasket; 29. a large bearing; 30. and (5) reducing the pressure.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in the attached drawing 1-2, the polymerization reaction equipment for the polycarboxylic acid high-performance water reducing agent comprises a reaction box 1, wherein a stirring shaft 2 is rotatably connected and arranged in the center of the reaction box 1, a plurality of stirring devices are connected and arranged on two sides of the stirring shaft 2, a motor I3 is connected and arranged at the upper end of the stirring shaft 2 and extends out of the reaction box 1, a motor frame 4 matched with the motor I3 is connected and arranged above the reaction box 1, a feeding hopper 5 and a feeding hopper 6 are respectively connected and arranged at two sides of the motor I3 at the upper end of the reaction box 1, a valve I7 and a valve II 8 are respectively connected and arranged at the lower ends of the feeding hopper 5 and the feeding hopper 6, a pressure valve 10 is connected and arranged on one side above the reaction box 1 through a gas pipe 9, a heating layer 11 is connected and arranged on the inner side wall of the reaction box 1, a heat insulation layer 12 is connected and arranged on the outer wall of the reaction box 1, a plurality of T-shaped sliding strips 13 are connected and arranged on the outer wall of the heat insulation layer 12, the outside of reaction box 1 cup joints and is equipped with a support section of thick bamboo 14, be equipped with the matching on the 14 lateral walls of a support section of thick bamboo the T shape spout 15 of a T shape draw runner 13, the inside lower extreme connection of a support section of thick bamboo 14 is equipped with motor two 16, motor two 16 output with 1 bottom surface of reaction box is connected, 1 lower extreme one side of reaction box is connected and is equipped with discharging pipe 17, the connection is equipped with sealed lid 18 on the discharging pipe 17, be equipped with the matching on the support section of thick bamboo 14 the through-hole 19 of discharging pipe 17, the connection of a support section of thick bamboo 14 lower extreme is equipped with electromagnetic vibrator 20, the connection of electromagnetic vibrator 20 both sides is equipped with backup pad 21, the connection of a support section of thick bamboo 14 both sides is equipped with T shape draw runner two 22, be equipped with the matching on the backup pad 21T shape draw runner two 23 of T shape draw runner two 22.
Agitating unit is crisscross to be set up (mixing) shaft 2 both sides, agitating unit locates including connecting puddler 24 on the (mixing) shaft 2 lateral wall, 24 both sides cross-connection of puddler is equipped with a plurality of stirring leaves 25, puddler 24 is close to 2 one end of (mixing) shaft is connected and is equipped with three 26 motors, keep away from on the (mixing) shaft 2 puddler 24 one side is connected and is equipped with the matching three 26 protective housing 27 of motor, protective housing 27 with the department of meeting of (mixing) shaft 2 is connected and is equipped with sealed pad 28. The upper end and the lower end of the stirring shaft 2 are connected with the space between the reaction box 1 and the stirring rod 24 is connected with the stirring shaft 2 through bearings, and the periphery of the bottom surface of the reaction box 1 is connected with the inner wall of the supporting cylinder 14 through large bearings 29. And an electromagnetic coil and an electromagnetic heating controller are wound and connected in the heating layer 11. A pressure reducing plate 30 is connected to the joint of the electromagnetic vibrator 20 and the support cylinder 14.
The utility model is implemented as follows: opening a first valve 7, adding a proper amount of materials to be reacted into a reaction box 1 through a feed hopper 5, closing the first valve 7, opening a third motor 26, driving a stirring rod 24 to rotate by the third motor 26, stirring the materials by a stirring blade 25 rotating along with the rotation of the stirring rod, simultaneously opening a first motor 3, driving a stirring shaft 2 to rotate by the first motor 3, further driving the stirring rod 24 and the stirring blade 25 to rotate around the stirring shaft 2 so as to stir completely, adding materials such as reaction reagents and the like if necessary, opening a second valve 8, adding the materials from the feed hopper 6, electrifying an electromagnetic coil according to the needs, controlling the electrifying time, matching the electromagnetic coil and an electromagnetic heating controller to heat the materials in the reaction box 1, keeping the heat of a heat insulation layer 12, simultaneously opening a second motor 16, driving the reaction box 1 to rotate in the direction opposite to the rotation direction of the stirring shaft 2 by the second motor 16, and simultaneously moving a T-shaped sliding strip I in a T-shaped chute I15, and simultaneously, opening an electromagnetic vibrator 20, driving the reaction box 1 to vibrate by the electromagnetic vibrator 20 through a support barrel 14, simultaneously moving a T-shaped sliding strip two 22 up and down in a T-shaped sliding groove two 23 to enable the materials to fully react, automatically adjusting the pressure in the reaction box 1 by a pressure valve 10 in the material reaction process, closing the equipment after the material reaction is finished, aligning a discharge pipe 17 with a through hole 19 by referring to other components, opening a sealing cover 18, rapidly connecting an external extraction pipeline with the discharge pipe 17, and extracting the materials for next treatment.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (5)
1. The utility model provides a polycarboxylic acids high performance water-reducing agent polyreaction equipment, includes reaction box (1), its characterized in that: the reaction box is characterized in that a stirring shaft (2) is rotatably connected and arranged in the center of the reaction box (1), a plurality of stirring devices are connected and arranged on two sides of the stirring shaft (2), the upper end of the stirring shaft (2) extends out of the reaction box (1) and is provided with a motor I (3), a motor frame (4) matched with the motor I (3) is connected and arranged above the reaction box (1), the upper end of the reaction box (1) is positioned on two sides of the motor I (3) and is respectively connected and provided with a feed hopper (5) and a feed hopper (6), the lower ends of the feed hopper (5) and the feed hopper (6) are respectively connected and provided with a valve I (7) and a valve II (8), one side above the reaction box (1) is connected and provided with a pressure valve (10) through an air pipe (9), a heating layer (11) is connected and arranged on the inner side wall of the reaction box (1), and a heat-insulating layer (12) is connected and arranged on the outer wall of the reaction box (1), the heat-insulating layer (12) is provided with a plurality of T-shaped sliding strips I (13) on the outer side wall in a connected mode, the outside of the reaction box (1) is sleeved with a supporting cylinder (14), a T-shaped sliding groove I (15) matched with the T-shaped sliding strips I (13) is formed in the side wall of the supporting cylinder (14), a motor II (16) is connected and arranged at the lower end inside the supporting cylinder (14), the output end of the motor II (16) is connected with the bottom surface of the reaction box (1), a discharging pipe (17) is connected and arranged on one side of the lower end of the reaction box (1), a sealing cover (18) is connected and arranged on the discharging pipe (17), a through hole (19) matched with the discharging pipe (17) is formed in the supporting cylinder (14), an electromagnetic vibrator (20) is connected and arranged at the lower end of the supporting cylinder (14), supporting plates (21) are connected and arranged on two sides of the electromagnetic vibrator (20), and a T-shaped sliding strip II (22) is connected and arranged on two sides of the supporting cylinder (14), and a second T-shaped sliding groove (23) matched with the second T-shaped sliding strip (22) is arranged on the supporting plate (21).
2. The polycarboxylic acid high-performance water reducing agent polymerization reaction equipment according to claim 1, characterized in that: agitating unit is crisscross to be set up (mixing) shaft (2) both sides, agitating unit locates including connecting puddler (24) on (mixing) shaft (2) lateral wall, puddler (24) both sides staggered connection is equipped with a plurality of stirring leaves (25), puddler (24) are close to (mixing) shaft (2) one end is connected and is equipped with motor three (26), keep away from on (mixing) shaft (2) puddler (24) one side is connected and is equipped with the matching protective housing (27) of motor three (26), protective housing (27) with (mixing) shaft (2) meet the department and connect and be equipped with sealed pad (28).
3. The polycarboxylic acid high-performance water reducing agent polymerization reaction equipment according to claim 2, characterized in that: the upper end and the lower end of the stirring shaft (2) are connected with the space between the reaction box (1) and the stirring rod (24) is connected with the stirring shaft (2) through bearings, and the periphery of the bottom surface of the reaction box (1) is connected with the inner wall of the supporting cylinder (14) through a large bearing (29).
4. The polycarboxylic acid high-performance water reducing agent polymerization reaction equipment according to claim 1, characterized in that: and an electromagnetic coil and an electromagnetic heating controller are wound and connected in the heating layer (11).
5. The polycarboxylic acid high-performance water reducing agent polymerization reaction equipment according to claim 1, characterized in that: and a pressure reducing plate (30) is connected to the joint of the electromagnetic vibrator (20) and the supporting cylinder (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121607848.2U CN215917406U (en) | 2021-07-15 | 2021-07-15 | Polycarboxylic acid high performance water reducing agent polymerization equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121607848.2U CN215917406U (en) | 2021-07-15 | 2021-07-15 | Polycarboxylic acid high performance water reducing agent polymerization equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215917406U true CN215917406U (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121607848.2U Expired - Fee Related CN215917406U (en) | 2021-07-15 | 2021-07-15 | Polycarboxylic acid high performance water reducing agent polymerization equipment |
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| CN (1) | CN215917406U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115400690A (en) * | 2022-09-15 | 2022-11-29 | 无锡华诺威动物保健品有限公司 | Preparation equipment and preparation method of acidifying agent for aquaculture |
-
2021
- 2021-07-15 CN CN202121607848.2U patent/CN215917406U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115400690A (en) * | 2022-09-15 | 2022-11-29 | 无锡华诺威动物保健品有限公司 | Preparation equipment and preparation method of acidifying agent for aquaculture |
| CN115400690B (en) * | 2022-09-15 | 2024-05-31 | 无锡华诺威动物保健品有限公司 | Preparation equipment and preparation method of acidulant for aquaculture |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220301 |