CN215910578U

CN215910578U - High-efficient verifying attachment of LED lamps and lanterns

Info

Publication number: CN215910578U
Application number: CN202121328586.6U
Authority: CN
Inventors: 倪东华; 邱利强; 顾登刚; 梁荣
Original assignee: Suzhou Qunlixin Optoelectronics Technology Co ltd
Current assignee: Suzhou Qunlixin Optoelectronics Technology Co ltd
Priority date: 2021-06-15
Filing date: 2021-06-15
Publication date: 2022-02-25
Anticipated expiration: 2031-06-15

Abstract

The utility model relates to the technical field of inspection devices, in particular to an efficient inspection device for an LED lamp, which can automatically detect the LED lamp by arranging the device, thereby saving labor and time, improving the working efficiency and improving the practicability; the automatic detection device comprises a base plate, four groups of first bracing pieces, the rack, the push pedal, first piston, first cylinder, four groups of second bracing pieces, the roof, the second cylinder, the second piston, detection device, the motor cabinet, including a motor, an end cap, a controller, and a cover plate, pivot and plectrum, the rack is installed on the bottom plate top through four groups of first bracing pieces, rack middle part intercommunication is provided with the through-hole, the size of through-hole is adjustable, rack top left part is provided with first spout, the push pedal is installed on first piston top, detection device installs in second piston bottom, the motor cabinet is installed in the rack rear end, the motor is installed on the motor cabinet, the pivot is installed at the motor output end, the plectrum is installed in the pivot, the plectrum bottom contacts with the rack top.

Description

High-efficient verifying attachment of LED lamps and lanterns

Technical Field

The utility model relates to the technical field of inspection devices, in particular to an efficient inspection device for an LED lamp.

Background

As is known, an LED lighting fixture is a generic term of LED lighting fixtures, and refers to a fixture capable of transmitting light, distributing and changing light distribution of an LED light source, including all parts and components except the LED light source, which are necessary for fixing and protecting the LED light source, and circuit accessories necessary for connecting with a power supply. With the further maturity of LED technology, LEDs will make more and better developments in the field of design and development of household lighting fixtures. The LED lamps need to be inspected after being produced, the existing inspection mode is that the LED lamps on the conveying belt are manually placed on the detection mechanism, and then the detection mechanism is operated to detect the LED lamps after the LED lamps are manually fixed.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides the efficient inspection device for the LED lamp, which can automatically detect the LED lamp, not only save labor and time and improve the working efficiency, but also improve the practicability of the LED lamp.

The utility model relates to a high-efficiency inspection device for an LED lamp, which comprises a bottom plate, four groups of first supporting rods, a placing frame, a push plate, a first piston, a first air cylinder, four groups of second supporting rods, a top plate, a second air cylinder, a second piston, a detection device, a motor base, a motor, a rotating shaft and a shifting sheet, wherein the placing frame is arranged at the top end of the bottom plate through the four groups of first supporting rods, the middle part of the placing frame is communicated with a through hole, the size of the through hole is adjustable, a first sliding chute is arranged at the left part of the top end of the placing frame, the push plate is arranged at the top end of the first piston, the push plate slides in the through hole, the length of the push plate is adjustable, the first piston is arranged at the output end of the first air cylinder, the top end of the first piston is connected with the bottom end of the push plate, the first air cylinder is arranged at the top end of the bottom plate, the top plate is arranged at the top end of the bottom plate through the four groups of the second supporting rods, the second air cylinder is arranged at the output end of the second air cylinder, detection device installs in the second piston bottom, and the motor cabinet is installed in the rack rear end, and the motor is installed on the motor cabinet, and the pivot is installed at the motor output, and the plectrum is installed in the pivot, and the plectrum bottom contacts with the rack top.

The efficient LED lamp inspection device further comprises a limiting plate, springs, a connecting block, a telescopic pipe and a telescopic rod, wherein second sliding grooves are formed in the front side and the right side of the right portion of the placing frame, the limiting plate slides in the two groups of second sliding grooves, two groups of fixing devices are arranged on the limiting plate, the springs are arranged at the right end of the push plate, the right end of each spring is connected with the left end of the corresponding connecting block, the connecting blocks are arranged on the lower side of the right portion of the through hole, the telescopic pipe is arranged at the right end of the push plate, the telescopic rod is arranged at the left end of the corresponding connecting block, the telescopic rod slides in the telescopic pipe, and the telescopic pipe and the telescopic rod are located inside the springs.

The fixing device comprises a first bevel gear, a first screw rod, a second bevel gear and a rotating rod, an operation groove is formed in the front portion of the limiting plate, the first bevel gear rotates in the operation groove through a bearing, threads are formed in the first bevel gear, the first screw rod is in threaded connection with the first bevel gear, the second bevel gear is located in the operation groove and meshed with the first bevel gear, the bottom end of the rotating rod penetrates through the top end of the limiting plate to be connected with the second bevel gear, the rotating rod is rotatably connected with the placing frame, and a hexagonal hole is formed in the top end of the rotating rod.

The efficient LED lamp inspection device further comprises an alarm mechanism, and the alarm mechanism is installed at the front end of the inspection device.

The efficient inspection device for the LED lamp further comprises four groups of rollers, wherein the four groups of rollers are respectively arranged on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the bottom plate.

The efficient inspection device for the LED lamp further comprises four groups of screw blocks, four groups of second screws and four groups of cushion feet, wherein the four groups of screw blocks are respectively arranged on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the bottom plate, the four groups of second screws are respectively in threaded connection with the four groups of screw blocks, and the four groups of second screws are respectively rotatably arranged on the four groups of cushion feet.

The efficient inspection device for the LED lamp further comprises a hook, and the hook is mounted at the left end of the bottom plate.

According to the efficient inspection device for the LED lamp, the hook is provided with the blocking piece.

Compared with the prior art, the utility model has the beneficial effects that: the LED lamps fall onto the first sliding groove under the conveying of the conveying belt, the LED lamps are guided into the through holes through the first sliding groove, then the second air cylinder is opened, the second piston drives the detection device to move downwards, the detection device is detected when being in contact with the LED lamps, if the LED lamp indicator lamps are lightened, the lamps are qualified, then the second air cylinder is opened, the second piston drives the detection device to move upwards to the initial position, then the first air cylinder is opened, the first piston drives the push plate to move upwards in the through holes, the LED lamps are pushed upwards by the push plate, when the LED lamps are higher than the placing frame, the first air cylinder is closed, then the motor is started, the rotating shaft drives the poking piece to rotate, the poking piece pokes the qualified LED lamps to the next group of conveying belts and conveys the LED lamps to the next procedure, if the LED lamp indicator lamps are not lightened, the lamps are unqualified, the staff takes out this LED lamps and lanterns of unqualified and places, through setting up this equipment, can detect LED lamps and lanterns automatically, not only saves manual work and time, improves work efficiency, improves its practicality moreover.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged, partial top view of the structure of FIG. 1;

FIG. 3 is an enlarged schematic view of A in FIG. 1;

FIG. 4 is an enlarged schematic view of B of FIG. 1;

FIG. 5 is an enlarged schematic view of C in FIG. 2;

in the drawings, the reference numbers: 1. a base plate; 2. a first support bar; 3. placing a rack; 4. a through hole; 5. a first chute; 6. pushing the plate; 7. a first piston; 8. a first cylinder; 9. a second support bar; 10. a top plate; 11. a second cylinder; 12. a second piston; 13. a detection device; 14. a motor base; 15. a motor; 16. a rotating shaft; 17. a shifting sheet; 18. a second chute; 19. a limiting plate; 20. a spring; 21. connecting blocks; 22. a telescopic pipe; 23. a telescopic rod; 24. an operation slot; 25. a first bevel gear; 26. a first screw; 27. a second bevel gear; 28. a rotating rod; 29. a hexagonal hole; 30. an alarm mechanism; 31. a roller; 32. a screw block; 33. a second screw; 34. a foot pad; 35. hooking; 36. a baffle plate.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the utility model but are not intended to limit the scope of the utility model.

As shown in fig. 1 to 5, the efficient inspection device for the LED lamp comprises a bottom plate 1, four sets of first support rods 2, a placing frame 3, a push plate 6, a first piston 7, a first cylinder 8, four sets of second support rods 9, a top plate 10, a second cylinder 11, a second piston 12, a detection device 13, a motor base 14, a motor 15, a rotating shaft 16 and a shifting piece 17, wherein the placing frame 3 is installed at the top end of the bottom plate 1 through the four sets of first support rods 2, the middle part of the placing frame 3 is communicated with a through hole 4, the size of the through hole 4 is adjustable, the left part of the top end of the placing frame 3 is provided with a first sliding chute 5, the push plate 6 is installed at the top end of the first piston 7, the push plate 6 slides in the through hole 4, the length of the push plate 6 is adjustable, the first piston 7 is installed at the output end of the first cylinder 8, the top end of the first piston 7 is connected with the bottom end of the push plate 6, the first cylinder 8 is installed at the top end of the bottom plate 1, the top plate 10 is installed at the top end of the bottom plate 1 through the four sets of the second support rods 9, the second cylinder 11 is installed at the bottom end of the top plate 10, the second piston 12 is installed at the output end of the second cylinder 11, the detection device 13 is installed at the bottom end of the second piston 12, the motor base 14 is installed at the rear end of the placing frame 3, the motor 15 is installed on the motor base 14, the rotating shaft 16 is installed at the output end of the motor 15, the shifting piece 17 is installed on the rotating shaft 16, and the bottom end of the shifting piece 17 is in contact with the top end of the placing frame 3; the LED lamps fall onto the first sliding groove 5 under the conveying of the conveying belt, the LED lamps are guided into the through holes 4 through the first sliding groove 5, then the second air cylinder 11 is opened, the second piston 12 drives the detection device 13 to move downwards, the detection device 13 is detected when being in contact with the LED lamps, if the LED lamp indicator lights up, the lamp is qualified, then the second air cylinder 11 is opened, the second piston 12 drives the detection device 13 to move upwards to the initial position, then the first air cylinder 8 is opened, the first piston 7 drives the push plate 6 to move upwards in the through holes 4, the push plate 6 pushes the LED lamps upwards, when the LED lamps are higher than the placing frame 3, the first air cylinder 8 is closed, then the motor 15 is turned on, the rotating shaft 16 drives the poking piece 17 to rotate, the poking piece 17 pokes the qualified LED lamps to the next group of conveying belts and conveys the LED lamps to the next procedure, however, if the LED lamp indicating lamp is not lighted, the lamp is not qualified, the worker takes out the unqualified LED lamp to place, and the LED lamp can be automatically detected by setting the equipment, so that the labor and the time are saved, the working efficiency is improved, and the practicability is improved.

The utility model discloses a high-efficiency inspection device for an LED lamp, which further comprises a limiting plate 19, a spring 20, a connecting block 21, an expansion pipe 22 and a telescopic rod 23, wherein second sliding grooves 18 are formed in the front side and the right side of the right part of a placing frame 3, the limiting plate 19 slides in the two groups of second sliding grooves 18, two groups of fixing devices are arranged on the limiting plate 19, the spring 20 is arranged at the right end of a push plate 6, the right end of the spring 20 is connected with the left end of the connecting block 21, the connecting block 21 is arranged at the lower side of the right part of a through hole 4, the expansion pipe 22 is arranged at the right end of the push plate 6, the telescopic rod 23 is arranged at the left end of the connecting block 21, the telescopic rod 23 slides in the expansion pipe 22, and the expansion pipe 22 and the telescopic rod 23 are both positioned in the spring 20; through setting up second spout 18, limiting plate 19, spring 20, connecting block 21, flexible pipe 22 and telescopic link 23, can detect the LED lamps and lanterns of different specifications, improve the practicality.

The fixing device comprises a first bevel gear 25, a first screw 26, a second bevel gear 27 and a rotating rod 28, an operation groove 24 is formed in the front of a limiting plate 19, the first bevel gear 25 rotates in the operation groove 24 through a bearing, threads are formed in the first bevel gear 25, the first screw 26 is in threaded connection with the first bevel gear 25, the second bevel gear 27 is located in the operation groove 24 and meshed with the first bevel gear 25, the bottom end of the rotating rod 28 penetrates through the top end of the limiting plate 19 to be connected with the second bevel gear 27, the rotating rod 28 is in rotatable connection with a placing frame 3, and a hexagonal hole 29 is formed in the top end of the rotating rod 28; when the limiting plate 19 slides to a proper position on the two sets of second chutes 18, the two sets of hexagonal insertion rods are inserted into the two sets of hexagonal holes 29, and then the two sets of hexagonal insertion rods are rotated to drive the two sets of rotating rods 28 to rotate, the two sets of rotating rods 28 enable the two sets of second bevel gears 27 to be meshed with the two sets of first bevel gears 25, the two sets of first bevel gears 25 are screwed with the first screw rods 26, and the first screw rods 26 penetrate through the limiting plate 19 to be in contact with the second chutes 18, so that the limiting plate 19 is fixed, and the limiting plate 19 is convenient to fix.

The efficient LED lamp inspection device further comprises an alarm mechanism 30, wherein the alarm mechanism 30 is arranged at the front end of the detection device 13; by arranging the alarm mechanism 30, when the LED lamp indicator lamp is not on, the alarm mechanism 30 gives an alarm, so that the staff can know that the LED lamp is unqualified.

The efficient inspection device for the LED lamp further comprises four groups of rollers 31, wherein the four groups of rollers 31 are respectively arranged on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the bottom plate 1; by arranging the roller 31, the whole base plate 1 can be conveniently moved.

The efficient inspection device for the LED lamp further comprises four groups of screw blocks 32, four groups of second screws 33 and four groups of foot pads 34, wherein the four groups of screw blocks 32 are respectively arranged on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the bottom plate 1, the four groups of second screws 33 are respectively in screw connection with the four groups of screw blocks 32, and the four groups of second screws 33 are respectively rotatably arranged on the four groups of foot pads 34; through setting up spiral shell piece 32, second screw rod 33 and pad foot 34, can support bottom plate 1 is whole, improve bottom plate 1's stability.

The efficient LED lamp inspection device further comprises a hook 35, wherein the hook 35 is arranged at the left end of the bottom plate 1; the hook 35 is arranged, so that the whole bottom plate 1 can be conveniently pulled to be in place.

According to the efficient inspection device for the LED lamp, the blocking piece 36 is arranged on the hook 35; by providing the stopper 36, the stability of the connection between the hook 35 and the traction device can be improved.

The utility model relates to an efficient inspection device for an LED lamp, which is characterized in that when in work, firstly, a limiting plate 19 is pushed to slide in two groups of second sliding grooves 18, when the limiting plate 19 slides to a proper position, two groups of hexagonal inserting rods are inserted into two groups of hexagonal holes 29, then the two groups of hexagonal inserting rods are rotated to drive two groups of rotating rods 28 to rotate, the two groups of rotating rods 28 enable two groups of second bevel gears 27 to be meshed with two groups of first bevel gears 25, the two groups of first bevel gears 25 are screwed with first screw rods 26, the first screw rods 26 penetrate through the limiting plate 19 to be contacted with the second sliding grooves 18, so that the limiting plate 19 is fixed, then the LED lamp falls onto the first sliding grooves 5 under the conveying of a conveyor belt, the LED lamp is LED into a through hole 4 through the first sliding grooves 5, then, a second air cylinder 11 is opened, a second piston 12 drives a detection device 13 to move downwards, when the detection device 13 is contacted with the LED lamp, the detection device is used for detecting the LED lamp, if the LED lamp indicator lamp is lighted, the lamp is qualified, then the second cylinder 11 is opened, the second piston 12 drives the detection device 13 to move upwards to the initial position, then the first cylinder 8 is opened, the first piston 7 drives the push plate 6 to move upwards in the through hole 4, the LED lamp is pushed upwards by the push plate 6, when the LED lamp is higher than the placing frame 3, the first cylinder 8 is closed, then the motor 15 is started, the rotating shaft 16 drives the shifting sheet 17 to rotate, the qualified LED lamp is shifted to the next group of conveying belts by the shifting sheet 17 and conveyed to the next procedure, however, if the LED lamp indicator lamp is not lighted, the alarm mechanism 30 gives an alarm, the lamp is unqualified, and a worker takes out the unqualified LED lamp to place.

According to the efficient LED lamp inspection device, the installation mode, the connection mode or the arrangement mode are common mechanical modes, and the efficient LED lamp inspection device can be implemented as long as the beneficial effects of the efficient LED lamp inspection device can be achieved; the first cylinder 8, the second cylinder 11, the detection device 13, the motor 15 and the alarm mechanism 30 of the efficient LED lamp inspection device are purchased from the market, and technicians in the industry only need to install and operate the device according to the attached operating instructions.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A high-efficiency testing device for LED lamps is characterized by comprising a bottom plate (1), four groups of first supporting rods (2), a placing frame (3), a push plate (6), a first piston (7), a first cylinder (8), four groups of second supporting rods (9), a top plate (10), a second cylinder (11), a second piston (12), a detection device (13), a motor base (14), a motor (15), a rotating shaft (16) and a shifting piece (17), wherein the placing frame (3) is installed at the top end of the bottom plate (1) through the four groups of first supporting rods (2), a through hole (4) is formed in the middle of the placing frame (3) in a communicating mode, the size of the through hole (4) is adjustable, a first sliding groove (5) is formed in the left portion of the top end of the placing frame (3), the push plate (6) is installed at the top end of the first piston (7), and the push plate (6) slides in the through hole (4), the length of the push plate (6) is adjustable, the first piston (7) is arranged at the output end of the first cylinder (8), the top end of the first piston (7) is connected with the bottom end of the push plate (6), the first cylinder (8) is arranged at the top end of the bottom plate (1), the top plate (10) is arranged at the top end of the bottom plate (1) through four groups of second supporting rods (9), the second cylinder (11) is arranged at the bottom end of the top plate (10), the second piston (12) is arranged at the output end of the second cylinder (11), the detection device (13) is arranged at the bottom end of the second piston (12), the motor base (14) is arranged at the rear end of the placing frame (3), the motor (15) is arranged on the motor base (14), the rotating shaft (16) is arranged at the output end of the motor (15), the poking piece (17) is installed on the rotating shaft (16), and the bottom end of the poking piece (17) is in contact with the top end of the placing frame (3).

2. The efficient inspection device for the LED lamp according to claim 1, further comprising a limiting plate (19), a spring (20), a connecting block (21), a telescopic tube (22) and a telescopic rod (23), the front side and the right side of the right part of the placing rack (3) are provided with second sliding chutes (18), the limiting plates (19) slide in the two groups of second sliding chutes (18), two groups of fixing devices are arranged on the limit plate (19), the spring (20) is arranged at the right end of the push plate (6), the right end of the spring (20) is connected with the left end of the connecting block (21), the connecting block (21) is arranged at the lower side of the right part of the through hole (4), the telescopic pipe (22) is arranged at the right end of the push plate (6), the telescopic rod (23) is arranged at the left end of the connecting block (21), the telescopic rod (23) slides in the telescopic pipe (22), and the telescopic pipe (22) and the telescopic rod (23) are both positioned in the spring (20).

3. The efficient LED lamp inspection device according to claim 2, wherein the fixing device comprises a first bevel gear (25), a first screw (26), a second bevel gear (27) and a rotating rod (28), an operation groove (24) is formed in the front of the limiting plate (19), the first bevel gear (25) rotates in the operation groove (24) through a bearing, a thread is formed in the first bevel gear (25), the first screw (26) is in threaded connection with the first bevel gear (25), the second bevel gear (27) is located in the operation groove (24) and is meshed with the first bevel gear (25), the bottom end of the rotating rod (28) penetrates through the top end of the limiting plate (19) to be connected with the second bevel gear (27), the rotating rod (28) is rotatably connected with the placing frame (3), and a hexagonal hole (29) is formed in the top end of the rotating rod (28).

4. The efficient inspection device for the LED lamp as claimed in claim 1, further comprising an alarm mechanism (30), wherein the alarm mechanism (30) is installed at the front end of the detection device (13).

5. The efficient inspection device for the LED lamp as claimed in claim 1, further comprising four sets of rollers (31), wherein the four sets of rollers (31) are respectively installed at the left front side, the right front side, the left rear side and the right rear side of the bottom end of the bottom plate (1).

6. The efficient inspection device for the LED lamp as claimed in claim 1, further comprising four sets of screw blocks (32), four sets of second screws (33) and four sets of support legs (34), wherein the four sets of screw blocks (32) are respectively mounted on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the base plate (1), the four sets of second screws (33) are respectively in screw connection with the four sets of screw blocks (32), and the four sets of second screws (33) are respectively rotatably mounted on the four sets of support legs (34).

7. The efficient inspection device for the LED lamp as claimed in claim 1, further comprising a hook (35), wherein the hook (35) is installed at the left end of the bottom plate (1).

8. The efficient inspection device for the LED lamp as claimed in claim 7, wherein the hook (35) is provided with a stop piece (36).