CN215906232U - A double-station two-way tipping steel slag carrier - Google Patents
A double-station two-way tipping steel slag carrier Download PDFInfo
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- CN215906232U CN215906232U CN202122051698.8U CN202122051698U CN215906232U CN 215906232 U CN215906232 U CN 215906232U CN 202122051698 U CN202122051698 U CN 202122051698U CN 215906232 U CN215906232 U CN 215906232U
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- turning plate
- slag
- tipping
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- 239000002893 slag Substances 0.000 title claims abstract description 87
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 40
- 239000010959 steel Substances 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 239000010720 hydraulic oil Substances 0.000 claims description 20
- 230000007306 turnover Effects 0.000 claims description 11
- 241001125879 Gobio Species 0.000 claims description 6
- 238000010791 quenching Methods 0.000 abstract description 5
- 230000000171 quenching effect Effects 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 12
- 230000002457 bidirectional effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
本实用新型公开了一种双工位双向倾翻钢渣运载车，包括车体和两套独立的倾翻装置，每套倾翻装置包括大翻板，小翻板，举升机构，渣罐支架和渣罐；大翻板绕车体的旋转及小翻板绕大翻板的旋转的动力均由举升机构提供。本实用新型通过设置两套双向倾翻的装置，实现了双工位双向倾翻的功能，减少了车体转弯的频次，提高了倾倒效率。提供了一种双工位双向倾翻钢渣运载车，满足了双工位和双向倾翻两个需求，且两个工位的倾翻动作各自独立运行，具有灵活的可操作性，显著提高了钢渣运输、倾倒、风淬效率，结构简单，利于整炉钢渣连续风淬，提高了钢厂的自动化水平。
The utility model discloses a double-station two-way tipping steel slag carrier, which comprises a car body and two sets of independent tipping devices, each set of tipping devices comprises a large flap, a small flap, a lifting mechanism and a slag tank support and slag tank; the rotation of the big flap around the car body and the rotation of the small flap around the big flap are provided by the lifting mechanism. By arranging two sets of two-way tipping devices, the utility model realizes the function of two-way tipping at double stations, reduces the frequency of vehicle body turning, and improves tipping efficiency. Provides a double-station two-way tipping steel slag carrier, which meets the two needs of double-station and two-way tipping, and the tipping actions of the two stations operate independently, with flexible operability, which significantly improves the Steel slag transportation, dumping, air quenching efficiency, simple structure, conducive to continuous air quenching of the whole furnace steel slag, and improve the automation level of the steel plant.
Description
Technical Field
The utility model relates to the technical field of steel slag carrying vehicles, in particular to a double-station bidirectional tipping steel slag carrying vehicle.
Background
In recent years, the production scale of the steel industry is continuously enlarged, and over 1 hundred million t of steel slag is generated every year. Because the liquid steel slag is high in temperature and not easy to cool, and needs special equipment for transportation, the existing equipment for transporting the liquid steel slag mainly comprises a tank truck and a semitrailer. With the popularization of unmanned technology, a cab is not required to be arranged on a vehicle, a common tank truck can only realize one-side tipping, and if the tank truck needs to tip in two directions, the tank truck needs to turn around, which is not beneficial to the continuous treatment of steel slag.
The molten steel is partially remained in the converter after tapping, particularly, when high-quality steel is produced, the proportion of the residual molten steel is larger, the molten steel and the steel slag are mixed to enter a slag pot during deslagging, and because the density of the molten steel is obviously higher than that of the steel slag, slag liquid mixed with the molten steel sinks into the bottom of the pot and occupies 1/6-1/5 of the slag liquid in the whole pot, and the slag liquid has higher value than the upper slag liquid, so that enterprises want to treat the slag liquid independently; in view of the lower efficiency of transporting one pot of steel slag at every time, more time is wasted in waiting for hoisting and transporting, and the continuous air quenching of the whole furnace steel slag is not facilitated.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a two-way slag carrier loader that tumbles in duplex position, includes the automobile body and installs the tipping device on the automobile body, the automobile body includes frame, wheel, tipping device has two sets, and every set of tipping device all turns over the board including greatly, turns over the board for a short time, lifting mechanism, slag ladle support and slag ladle, it articulates on the automobile body to turn over the board for a long time, it articulates on turning over the board for a short time to turn over the board for a short time, be equipped with slag ladle support on turning over the board for a short time, slag ladle support bottom rigid coupling is turning over on the board for a short time, lifting mechanism includes that the board hydraulic cylinder turns over greatly and turn over the board hydraulic cylinder for a short time, drives the tipping of turning over board greatly and turning over the board for a short time respectively.
Preferably, the vehicle body, the large turning plate and the small turning plate are all provided with rotary seats and are sequentially hinged through rotary shafts.
Preferably, the cylinder barrel of the large turning plate hydraulic oil cylinder is hinged to the vehicle body, the top of the piston rod of the large turning plate hydraulic oil cylinder is hinged to the bottom surface of the large turning plate, the cylinder barrel of the small turning plate hydraulic oil cylinder is hinged to the large turning plate, and the top of the piston rod of the small turning plate hydraulic oil cylinder is hinged to the bottom surface of the small turning plate.
As preferred, every turns over board all to link has two big board hydraulic cylinder that turn over, and every little board that turns over all links has two little board hydraulic cylinders that turn over, and big board hydraulic cylinder that turns over and the equal symmetrical arrangement of board hydraulic cylinder that turns over that little turns over at big board bottom surface both sides.
Preferably, the two sides of the slag pot are provided with trunnions for hoisting, the two sides of the slag pot in the direction vertical to the axis of the trunnion are provided with chute openings, and the lower side of the trunnion of the slag pot is provided with a stop dog matched with a slag pot support.
Preferably, the slag pot support is two trapezoidal plate-shaped objects fixedly connected to two sides of the small turning plate, and a groove for embedding the stop block is formed in the slag pot support.
Preferably, the bottom of the inner side of the slag pot is paved with a refractory material with the thickness of about 200mm, so that the molten steel is prevented from being deposited and directly bonded with the bottom of the slag pot, the pipeline of the hydraulic system is wrapped with a high-temperature protective sleeve, the service life of the hydraulic system is prolonged, and the air brick layer is paved in the slag pot recess on the upper surface of the small turning plate, so that the temperature of the slag pot is prevented from being transmitted to the tipping device and the car body.
After the technical scheme is adopted, the double-station bidirectional tipping steel slag carrier loader is provided, the double-station and bidirectional tipping requirements are met, the tipping actions of the two stations operate independently, the flexible operability is realized, the turning frequency of a vehicle body is reduced, the steel slag transportation, tipping and air quenching efficiency is obviously improved, the structure is simple, the continuous air quenching of the whole furnace steel slag is facilitated, and the automation level of a steel mill is improved.
Drawings
FIG. 1 is a three-dimensional structure diagram of a two-station two-way tilting steel slag carrier vehicle in a two-station two-way tilting state;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic view of a two-station bi-directional tipping steel slag carrying vehicle of the present invention when not tipped;
FIG. 4 is a schematic diagram of a console configuration;
wherein: 1-a vehicle body; 2-large turning plate; 3-small turning plate; 4-a lifting mechanism; 41-large flap hydraulic cylinder; 42-small flap hydraulic cylinder; 5-slag pot support; 6-slag pot; 61-trunnion; 62-chute mouth; 63-a stop block; 7-a rotary seat; 8-rotating shaft.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the accompanying drawings and the detailed description. The following description is only for the purpose of explanation and is not intended to limit the utility model. The described embodiments are only some, but not all embodiments of the utility model.
In the description of this patent, it is noted that: because the two sets of tilting systems have the same structure and function, only two tilting states of one station of the double-station bidirectional tilting steel slag carrier vehicle are described in the attached drawings, and the tilting principle of the other station is the same as that of the described embodiment.
The utility model provides a two-way slag carrier loader that tumbles in duplex position, includes automobile body 1 and installs the tipping device on the automobile body, the automobile body includes frame 11, wheel 12, the tipping device has two sets, and every set of tipping device all turns over board 2 greatly, and the board 3 is turned over to the xiao, lifting mechanism 4, slag ladle support 5 and slag ladle 6, it articulates on automobile body 1 to turn over board 2 greatly to turn over board 3 greatly, it is equipped with slag ladle support 5 on the board 3 to turn over for a short time, 5 bottom rigid couplings of slag ladle support are turning over board 3 for a short time on little, lifting mechanism includes and turns over board hydraulic cylinder 41 and the board hydraulic cylinder 42 that turns over for a short time in big drive respectively and turns over the tipping of board 2 and the board 3 that turns over for a short time. Specifically, the vehicle body 1, the large turning plate 2 and the small turning plate 3 are all provided with a rotary seat 7 and are sequentially hinged through a rotary shaft 8.
The cylinder barrel of the large turning plate hydraulic oil cylinder 41 is hinged on the vehicle body 1, the top of the piston rod of the large turning plate hydraulic oil cylinder 41 is hinged on the bottom surface of the large turning plate, the cylinder barrel 421 of the small turning plate hydraulic oil cylinder 42 is hinged on the large turning plate 2, and the top of the piston rod of the small turning plate hydraulic oil cylinder 42 is hinged on the bottom surface of the small turning plate 3.
Each large turning plate 2 is connected with two large turning plate hydraulic oil cylinders 41, each small turning plate 3 is connected with two small turning plate hydraulic oil cylinders 42, and the large turning plate hydraulic oil cylinders 41 and the small turning plate hydraulic oil cylinders 42 are symmetrically arranged on two sides of the bottom surface of the large turning plate 2.
The working principle of the utility model is as follows:
the tank filling process and the tank turning process are completed by the vehicle-mounted signal receiving device receiving a control instruction sent by an operator through the operation platform.
And (3) canning: the wheels run along the track at the receiving position under the driving of an engine, the hydraulic cylinders of the small turning plates and the large turning plates are reset, the two turning plates are both in a horizontal state, two steel slag tanks are sequentially placed at the corresponding positions of the two small turning plates by a crown block or a slag ladle carrying vehicle, and the angle is adjusted to ensure that the stop blocks of the steel slag tanks are matched with the steel slag tank bracket, so that the steel slag tanks are prevented from shifting in the tipping process.
And (3) a tank turning process: when the whole vehicle runs to the tank turning position, the two slag tanks are turned over in sequence. The hydraulic oil cylinder of the large turning plate is controlled to slowly extend out to push the large turning plate to rotate around the rotating shaft of the large turning plate, slag liquid flows out from an opening at the upper part of the slag tank, and when the tilting angle of the large turning plate reaches a set value, the hydraulic oil cylinder of the large turning plate reversely contracts to restore the balance position. And then the hydraulic oil cylinder of the small turning plate is controlled to slowly extend out to push the small turning plate to rotate around the rotating shaft of the small turning plate, the residual slag liquid in the slag tank is poured out at a certain speed, and after the slag liquid is poured out, the hydraulic oil cylinder of the small turning plate reversely shrinks to recover the balance position. Therefore, the bidirectional tipping work of one tank of slag liquid is completed, and the bidirectional tipping of the other tank of slag liquid can be completed by repeating the steps.
The present invention has been described in terms of some embodiments, and is not intended to be limited to the embodiments, but rather, is intended to cover all modifications, improvements, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (6)
1. The utility model provides a two-way slag carrier loader that tumbles in duplex position, includes the automobile body and installs the tipping device on the automobile body, its characterized in that: the car body comprises a car frame and wheels, the tipping device is provided with two sets, each set of tipping device comprises a large turning plate, a small turning plate, a lifting mechanism, a slag pot support and a slag pot, the large turning plate is hinged on the car body, the small turning plate is hinged on the large turning plate, the small turning plate is provided with the slag pot support, the bottom end of the slag pot support is fixedly connected on the small turning plate, and the lifting mechanism comprises a large turning plate hydraulic cylinder and a small turning plate hydraulic cylinder which are respectively used for driving the large turning plate and the small turning plate to tip.
2. The two-station two-way tipping steel slag carrier loader of claim 1, characterized in that: the vehicle body, the large turning plate and the small turning plate are all provided with a rotary seat and are sequentially hinged through rotary shafts.
3. The two-station two-way tipping steel slag carrier loader of claim 1, characterized in that: the cylinder of the large turning plate hydraulic oil cylinder is hinged on the vehicle body, the top of the piston rod of the large turning plate hydraulic oil cylinder is hinged on the bottom surface of the large turning plate, the cylinder of the small turning plate hydraulic oil cylinder is hinged on the large turning plate, and the top of the piston rod of the small turning plate hydraulic oil cylinder is hinged on the bottom surface of the small turning plate.
4. The two-station two-way tipping steel slag carrier loader of claim 1, characterized in that: every turns over board all and has two big hydraulic cylinder that turn over, every turns over board all and has two little hydraulic cylinder that turn over, turns over board hydraulic cylinder and little equal symmetrical arrangement of hydraulic cylinder and turn over board bottom surface both sides greatly.
5. The two-station two-way tilting steel slag carrier loader of claim 1, characterized in that: slag pot both sides are equipped with the gudgeon that is used for hoist and mount, be equipped with the draw-groove mouth in gudgeon axis vertically direction both sides on the slag pot, be equipped with the dog with slag pot support matched with at slag pot gudgeon downside.
6. The two-station two-way tilting steel slag carrier loader of claim 5, wherein: the slag pot support is two trapezoidal plate-shaped objects which are fixedly connected to two sides of the small turning plate, and a groove for embedding the stop block is formed in the slag pot support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122051698.8U CN215906232U (en) | 2021-08-27 | 2021-08-27 | A double-station two-way tipping steel slag carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122051698.8U CN215906232U (en) | 2021-08-27 | 2021-08-27 | A double-station two-way tipping steel slag carrier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215906232U true CN215906232U (en) | 2022-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122051698.8U Expired - Fee Related CN215906232U (en) | 2021-08-27 | 2021-08-27 | A double-station two-way tipping steel slag carrier |
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| Country | Link |
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| CN (1) | CN215906232U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699290A (en) * | 2021-08-27 | 2021-11-26 | 武汉科技大学 | Two-way slag carrier loader of tumbling in duplex position |
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2021
- 2021-08-27 CN CN202122051698.8U patent/CN215906232U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699290A (en) * | 2021-08-27 | 2021-11-26 | 武汉科技大学 | Two-way slag carrier loader of tumbling in duplex position |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Wuhan Hanwei Lida Technology Co.,Ltd. Assignor: WUHAN University OF SCIENCE AND TECHNOLOGY Contract record no.: X2022420000135 Denomination of utility model: A kind of double station bidirectional tipping slag carrier Granted publication date: 20220225 License type: Common License Record date: 20221128 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220225 |
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| CF01 | Termination of patent right due to non-payment of annual fee |