CN215905362U

CN215905362U - Mattress production and processing equipment with stable overturning function

Info

Publication number: CN215905362U
Application number: CN202121658508.2U
Authority: CN
Inventors: 张勇; 张利芳; 王云兰; 祁彬
Original assignee: Jiangsu Ashelen Medical Technology Group Co ltd
Current assignee: Jiangsu Ashelen Medical Technology Group Co ltd
Priority date: 2021-07-21
Filing date: 2021-07-21
Publication date: 2022-02-25
Anticipated expiration: 2031-07-21

Abstract

The utility model discloses a mattress production and processing device with a stable overturning function, which comprises: the clamping mechanism comprises an underframe, a telescopic rod and a clamping table, wherein two ends of the telescopic rod in the length direction are respectively connected with the starting end of the clamping table and the position of the underframe close to the tail end of the clamping table; a plurality of clamping rollers are arranged on the table surface of the clamping table, the clamping rollers can axially extend and retract, the clamping rollers are rotatably connected with the side wall of the clamping table, a buffer table is arranged between the clamping table and the return table, and the buffer table is connected with the clamping table through a rotating shaft; the table top of the return table is provided with a plurality of return rollers, the axes of the return rollers are parallel and are connected with an external driving device, the conveying direction of the return table faces to the clamping mechanism, and the return table is connected with the buffer table through a rotating shaft.

Description

Mattress production and processing equipment with stable overturning function

Technical Field

The utility model relates to mattress processing equipment, in particular to mattress production and processing equipment with a stable overturning function.

Background

The production of mattresses is increased in number and production processes of mattresses are various, however, the mattress is still transported to each station in a manual transportation mode, the manual transportation has the defects of low speed, large workload, high labor intensity, high error rate and the like, particularly, in the production process of the mattress, the mattress is required to be turned over in the front and back directions, for example, in the processes of edge binding, edge sewing or inspection, the operation is required to be carried out on each side surface of the mattress, the existing mattress has large size, the mattress when two layers and three layers are overlapped together is particularly heavy, the transportation and the feeding are inconvenient, the labor intensity of workers is high, the production efficiency is low, and the mattress is damaged and broken due to slight flash loss in the process of transportation, so that unnecessary waste is caused,

the mattress overturning operation is performed, most of the mattress overturning operation is performed manually, and the other part of the mattress overturning operation is performed in a mode that a push rod directly and rapidly pushes one edge of the bottom surface of the mattress, so that the mattress overturning operation is simple and rough, the damage to the surface of the mattress can be caused frequently, a large amount of production space needs to be occupied, the production cost is increased, and the mattress processing equipment capable of providing a stable overturning function is urgently needed.

Disclosure of Invention

The utility model overcomes the defects of the prior art and provides the mattress production and processing equipment with the stable overturning function.

In order to achieve the purpose, the utility model adopts the technical scheme that: the utility model provides a mattress production and processing equipment who stably overturns function includes: the clamping mechanism comprises an underframe, a telescopic rod and a clamping table, wherein two ends of the telescopic rod in the length direction are respectively connected with the starting end of the clamping table and the position of the underframe close to the tail end of the clamping table; a plurality of clamping rollers are arranged on the table surface of the clamping table, the clamping rollers can axially stretch and retract, the clamping rollers are rotatably connected with the side wall of the clamping table, a buffer table is arranged between the clamping table and the return table, and the buffer table is connected with the clamping table through a rotating shaft; the table top of the return table is provided with a plurality of return rollers, the axes of the return rollers are parallel and are connected with an external driving device, the conveying direction of the return table faces to the clamping mechanism, and the return table is connected with the buffer table through a rotating shaft.

In a preferred embodiment of the present invention, a fixing column is further disposed at a connection position between the return station and the buffer station, and the fixing column is connected to the ground.

In a preferred embodiment of the present invention, the clamping table is further provided with a plurality of anti-falling rods at positions close to the bottom frame, and the anti-falling rods are densely arranged in the length direction of the clamping table.

In a preferred embodiment of the utility model, the two clamping rollers are arranged oppositely, and the axes of the two opposite clamping rollers are overlapped.

In a preferred embodiment of the utility model, the length of the cushion pad is the same as the length of the mattress.

In a preferred embodiment of the present invention, the buffer stage is formed by combining a plurality of unit modules in the length direction.

In a preferred embodiment of the present invention, a weight sensor is disposed at the bottom of the return table.

In a preferred embodiment of the present invention, the weight sensor is electrically connected to the return roller.

In a preferred embodiment of the utility model, a sewing mechanism is arranged at the starting end position of the clamping table.

In a preferred embodiment of the utility model, a rubber layer is laid on the cross section of the clamping roller.

The utility model solves the defects in the background technology, and has the following beneficial effects:

(1) according to the mattress processing device, a section of a mattress conveying path is improved into the clamping mechanism, the clamping rollers can keep the rolling transmission function of the clamping rollers in an extension state, when the clamping rollers are contracted, the mattress can sink integrally, at the moment, the clamping rollers are extended again to clamp the side face of the mattress, one end of the clamping table is pushed to tilt through the telescopic rods on the side walls of the clamping table, the mattress is driven to turn over to the position of the return table, when the clamping table is turned over and the return table is parallel again, the clamping rollers are contracted, the mattress falls on the return table and is returned to the original position, and therefore the other side of the mattress can be processed continuously.

(2) The mattress clamping device is characterized in that a buffer table is further arranged between the clamping table and the return table, the buffer table is formed by combining a plurality of unit modules in the length direction, the length of the buffer table can be flexibly adjusted, the buffer table is mainly used for providing allowance for the thickness of a mattress, the phenomenon that the mattress is excessively extruded and damaged by overturning in the process that the mattress is driven by the clamping table to overturn towards the return table is avoided, it is realized that the mattress generally does not sink completely in the sinking process of the clamping table, but the clamping rollers can preferably clamp the mattress in the middle of the thickness of the mattress, so that a part of the thicker mattress is higher than the upper surface of the clamping table, and the existence of the buffer table ensures that the mattress cannot be extruded and damaged before the clamping table is overturned to be parallel to the return table.

(3) According to the utility model, the anti-falling rods are arranged at the positions, close to the underframe, of the clamping tables and are densely distributed, so that the phenomenon that the mattress falls too fast and falls off because the mattress is not clamped by the clamping rollers can be avoided, the densely distributed anti-falling rods have the effect of a mattress bottom support, and meanwhile, the weight sensor is arranged at the bottom of the return table, so that the return table can automatically start the return rollers after the mattress falls on the return table, and the mattress is automatically brought back to the original station for continuous processing.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;

FIG. 1 is a perspective block diagram of a preferred embodiment of the present invention;

in the figure: 1. a clamping table; 11. a grip roller; 12. an anti-drop rod; 2. a buffer table; 3. a pass-back station; 31. a return roller; 4. a chassis; 5. a telescopic rod; 6. a rotating shaft.

Detailed Description

The utility model will now be described in further detail with reference to the accompanying drawings and examples, which are simplified schematic drawings and illustrate only the basic structure of the utility model in a schematic manner, and thus show only the constituents relevant to the utility model.

As shown in fig. 1, a mattress producing and processing apparatus providing a stable turning function includes: the clamping mechanism comprises an underframe 4, an expansion link 5 and a clamping table 1, two ends of the expansion link 5 in the length direction are respectively connected with the starting end of the clamping table 1 and the position of the underframe 4 close to the tail end of the clamping table 1, and preferably, the expansion link 5 adopts a hydraulic rod; a plurality of clamping rollers 11 are arranged on the table top of the clamping table 1, the clamping rollers 11 can axially extend and retract, the clamping rollers 11 are rotatably connected with the side wall of the clamping table 1, a buffer table 2 is arranged between the clamping table 1 and the return table 3, and the buffer table 2 is connected with the clamping table 1 through a rotating shaft 6; the table top of the return table 3 is provided with a plurality of return rollers 31, the axes of the return rollers 31 are parallel and are connected with an external driving device, the conveying direction of the return table 3 faces the clamping mechanism, the return table 3 is connected with the buffer table 2 through a rotating shaft 6, and preferably, the telescopic rod 5 is a hydraulic rod.

As shown in fig. 1, passback platform 3 still is provided with the fixed column with 2 hookup locations of cushion table, ground is connected to the fixed column to ensure the stability of upset process, cushion table 2 can not follow fixture's upset and the stick-ups, and in the embodiment of fig. 1, two liang of relative settings of grip roller 11, and two relative 11 axis coincidence of grip roller, the mode of both sides centre gripping simultaneously provides better upset stability.

Preferably, the length of the cushion table 2 is consistent with that of the mattress, the length direction of the cushion table 2 is formed by combining a plurality of unit modules, and a transmission roller is correspondingly arranged in any unit module, so that the smooth return of the mattress when the mattress passes through the surface of the cushion table 2 is ensured.

Preferably, the bottom of the return table 3 is provided with a weight sensor electrically connected to the return roller 31. it should be appreciated that, in the present invention, the transfer direction of the nip roller 11 can be changed to be consistent with that of the return roller 31 after the return roller 31 is started, so as to ensure the smooth return of the mattress.

Preferably, a sewing mechanism or a detection station is arranged at the starting end position of the clamping table 1.

Preferably, the nip roller 11 is rubberized in cross-section so that the nip roller 11 provides greater friction to accommodate the large weight of various composite mattresses and to ensure that the sides of the mattress are not damaged.

According to the utility model, a section of a mattress conveying path is improved into a clamping mechanism, the clamping roller 11 can keep the rolling transmission function of the mattress in an extension state, when the clamping roller 11 is contracted, the whole mattress can sink, at the moment, the clamping roller 11 is extended again to clamp the side face of the mattress, one end of the clamping table 1 is pushed to tilt through the telescopic rod 5 on the side wall of the clamping table 1, so that the mattress is driven to turn over to the position of the return table 3, when the clamping table 1 is turned over to the return table 3 and is parallel again, the clamping roller 11 is contracted, so that the mattress falls on the return table 3 and is returned to the original station to the original path, and the continuous processing of the other side of the mattress is realized.

In the utility model, the buffer table 2 is also arranged between the clamping table 1 and the return table 3, the buffer table 2 is formed by combining a plurality of unit modules in the length direction, so that the length of the buffer table 2 can be flexibly adjusted, the buffer table 2 mainly has the function of providing allowance for the thickness of the mattress, and the phenomenon that the mattress is excessively extruded and damaged by overturning in the process of being driven by the clamping table 1 to overturn towards the return table 3 is avoided, and it is realized that the mattress generally does not completely sink in the sinking process of the clamping table 1, but the clamping rollers 11 can preferably clamp the middle position of the thickness of the mattress, so that a part of the thicker mattress is higher than the upper surface of the clamping table 1, and the existence of the buffer table 2 ensures that the mattress cannot be extruded and damaged before the clamping table 1 is overturned to be parallel to the return table 3.

According to the utility model, the anti-falling rods 12 are arranged at the positions, close to the underframe 4, of the clamping table 1, and the anti-falling rods 12 are densely arranged, so that the phenomenon that the mattress falls off due to too fast falling without being clamped by the clamping rollers 11 can be avoided, the densely arranged anti-falling rods 12 play a role of a mattress bottom support, and meanwhile, the weight sensor is arranged at the bottom of the return table 3, so that the return table 3 can automatically start the return rollers 31 after the mattress falls on the return table 3, and the mattress is automatically brought back to the original station for continuous processing.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

In light of the foregoing description of the preferred embodiments of the present invention, it is to be understood that various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. The utility model provides a mattress production and processing equipment who stably overturns function includes: fixture and setting are in near return platform of fixture, its characterized in that:

the clamping mechanism comprises an underframe, a telescopic rod and a clamping table, wherein two ends of the telescopic rod in the length direction are respectively connected with the starting end of the clamping table and the position of the underframe close to the tail end of the clamping table;

a plurality of clamping rollers are arranged on the table surface of the clamping table, the clamping rollers can axially stretch and retract, the clamping rollers are rotatably connected with the side wall of the clamping table, a buffer table is arranged between the clamping table and the return table, and the buffer table is connected with the clamping table through a rotating shaft;

the table top of the return table is provided with a plurality of return rollers, the axes of the return rollers are parallel and are connected with an external driving device, the conveying direction of the return table faces to the clamping mechanism, and the return table is connected with the buffer table through a rotating shaft.

2. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: the postback platform still is provided with the fixed column with buffer station hookup location, ground is connected to the fixed column.

3. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: the clamping table is provided with a plurality of anti-falling rods close to the underframe, and the anti-falling rods are densely distributed in the length direction of the clamping table.

4. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: the two opposite clamping rollers are arranged pairwise, and the axes of the two opposite clamping rollers are overlapped.

5. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: the length of the cushion table is consistent with that of the mattress.

6. A mattress production and processing equipment for providing stable turnover function according to claim 5, characterized in that: the length direction of the buffer table is formed by combining a plurality of unit modules.

7. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: and a weight sensor is arranged at the bottom of the return table.

8. A mattress production and processing equipment for providing stable turnover function according to claim 7, characterized in that: the weight sensor is electrically connected with the return roller.

9. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: and a sewing mechanism is arranged at the starting end position of the clamping table.

10. A mattress production and processing device providing a stable turning function according to claim 1, characterized in that: and a rubber layer is laid on the section of the clamping roller.