CN215905356U - Bent bamboo chip sequencing device - Google Patents

Bent bamboo chip sequencing device Download PDF

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Publication number
CN215905356U
CN215905356U CN202122484453.4U CN202122484453U CN215905356U CN 215905356 U CN215905356 U CN 215905356U CN 202122484453 U CN202122484453 U CN 202122484453U CN 215905356 U CN215905356 U CN 215905356U
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China
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sleeve
bamboo
bamboo chips
elastic
clamping
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Inventor
蔡晨阳
曹帅
王鹏宇
周楠
刘畅
李明晗
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Fuyang Jinmu Arts & Crafts Co ltd
Nanjing Forestry University
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Fuyang Jinmu Arts & Crafts Co ltd
Nanjing Forestry University
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Abstract

This patent provides a crooked bamboo chip sequencing device that bamboo green face and tabasheer face all ordered towards a direction order with crooked bamboo chip. The device comprises a sleeve and two shifting forks positioned at two ends of the sleeve; the sleeve is in an e shape, is provided with an inner cylinder and an outer cylinder, forms a double-layer structure, and forms a gap between the inner cylinder and the outer cylinder; the shifting forks comprise a plurality of shifting forks extending along the radial direction of the sleeve, and the two shifting forks are connected with a shifting fork driving device which drives the shifting forks to rotate around the axis of the sleeve and is positioned in the sleeve; a transverse outlet is arranged between the side edge of the inner cylinder far away from the axis and the side edge of the outer cylinder; the bamboo splints are arranged in the gap, the inner ends of the elastic splints are connected to the inner cylinder wall in the radial direction of the sleeve, the outer ends of the elastic splints extend to the outer cylinder wall to form a tilting shape, the bamboo splints in the gap are pressed on the outer cylinder wall through the tilting outer ends of the elastic splints, the radial distance j between the outer ends of the elastic splints in a free state and the outer cylinder wall meets the condition that j is more than or equal to 0.5h and less than or equal to 0.7h, and the thickness of the bamboo splints is h.

Description

Bent bamboo chip sequencing device
Technical Field
The patent relates to bamboo timber processing equipment, specifically speaking is the crooked bamboo chip sequencing device of arranging the surf green face or the tabasheer face of crooked bamboo chip all towards one direction after crooked former bamboo subdivision is crooked bamboo chip.
Background
The bamboo integrated material is processed by splitting the original bamboo into several bamboo chips with the same width according to the diameter of the original bamboo, and then slicing the bamboo chips into bamboo strips, wherein the green surfaces and the yellow surfaces of the bamboo chips are unusable parts in production and need to be removed by a slicing machine. The green bamboo surface and the yellow bamboo surface are respectively corresponding to different cutters in the planing machine to be planed and removed efficiently at one time. Therefore, after slicing, the bamboo chips need to be sequentially arranged in one direction according to the green surface or yellow surface of the bamboo and then put into a slicing machine for processing one by one.
At present, domestic bamboo laminated wood processing enterprises cannot arrange bamboo green surfaces or bamboo yellow surfaces upwards or downwards in sequence, and a large number of operators need to select the surfaces and feed bamboo chips to a slicing machine at the same time when the slicing machine is used for processing, so that a large number of operators are increased. Moreover, because a lot of fiber burrs and irregular bamboo joints on the bamboo chips are formed, the bamboo chips usually pierce workers, and the operation danger is increased. Therefore, it is very important to arrange the bamboo chips in the order of the green side or yellow side of the bamboo in one direction after the processing of the slicer.
In the process of producing the bamboo integrated material, the rod shape of the raw bamboo used as the raw material for production cannot be straight, and there are some bent moso bamboos, and the bamboo chips split from the bent raw bamboos are also bent. These bent bamboo chips, if naturally piled up together after being split, are more difficult to separate, difficult to bundle and transport, and seriously affect the production efficiency. In production, the enterprise arranges workers to cut off the raw bamboos with larger curvature into short raw bamboos, so that the curvature of the raw bamboos is reduced, and the curvature of the produced bamboo chips is small, thereby being beneficial to subsequent production and processing. However, some original bamboos still have larger curvature after being cut off in production, or the original bamboos with larger curvature and shorter length can not be cut off any more, if the original bamboos with certain curvature and shorter length are cut off again, a great number of short and small bamboo sheets can be generated in production, and the workload and the production cost of subsequent procedures are increased. Because the bent bamboo chips are very difficult to transport and process mechanically, it is more difficult to collect and arrange the bent bamboo chips in order with the green or spring faces facing one direction.
Disclosure of Invention
The purpose of this patent is to provide a crooked bamboo chip sequencing device that the bamboo green face and the tabasheer face of crooked bamboo chip all ordered towards a direction order.
In order to realize the purpose, the technical scheme adopted by the patent is as follows:
the bent bamboo chip sequencing device comprises a sleeve and two shifting forks positioned at two ends of the sleeve; the sleeve is in an e shape, is provided with an inner cylinder and an outer cylinder, forms a double-layer structure, and forms a gap between the inner cylinder and the outer cylinder;
a plurality of elastic pieces are arranged in the gap, the inner ends of the elastic pieces are connected to the inner cylinder wall in the radial direction of the sleeve, the outer ends of the elastic pieces extend towards the outer cylinder wall to form a tilting shape, and the bamboo pieces in the gap are pressed on the outer cylinder wall through the tilting outer ends of the elastic pieces of the elastic pieces; in the axial direction of the sleeve, the elastic pieces are in an inclined and tilting state, and the inner end close to the inner cylinder wall is behind the outer end close to the outer cylinder wall, so that the bamboo chips can move forwards into the gap of the sleeve from back to front along the axial direction; in the circumferential direction of the sleeve, one side of the elastic sheet close to the transverse outlet of the sleeve is a near side, one side of the elastic sheet far away from the transverse outlet of the sleeve is a far side, for the far side of one elastic sheet and the near side of the other elastic sheet adjacent to the circumferential direction of the sleeve, the far side of the elastic sheet is closer to the axis of the sleeve, the radial distance j between the outer end of the elastic sheet in a free state and the outer wall of the outer cylinder meets the condition that j is more than or equal to 0.5h and less than or equal to 0.7h, and the thickness of the bamboo sheet is h;
the shifting forks comprise a plurality of shifting forks extending along the radial direction of the sleeve, and the two shifting forks are connected with a shifting fork driving device which drives the shifting forks to rotate around the axis of the sleeve and is positioned in the sleeve; a transverse outlet is arranged between the side edge of the inner cylinder far away from the axis and the side edge of the outer cylinder; when the bamboo chips axially penetrate through a gap between the inner cylinder and the outer cylinder, two ends of each bamboo chip are located between two adjacent shifting levers of the two shifting forks, and the shifting forks rotate to push the bamboo chips to move towards the transverse outlet along the gap in the circumferential direction of the sleeve and to come out from the transverse outlet.
At the adjacent flexure strip far side of sleeve circumference and flexure strip near side limit, the flexure strip far side limit is more close to the sleeve axis, and the flexure strip near side limit is far away from the sleeve axis, that is to say, the flexure strip that is close to the horizontal export of sleeve can not block the lateral shifting of bamboo chip, and the bamboo chip can smoothly move to the horizontal export.
The bending bamboo chip sorting device is characterized in that a plurality of groups of elastic chips are arranged in the sleeve, the elastic chips in each group are arranged in a ring shape, and the elastic chips in each group are arranged in the sleeve at intervals in the axial direction. For example, there are three sets of elastic pieces in total, one set at each end and the middle in the axial direction of the sleeve.
In the bent bamboo chip sorting device, a plurality of groups of elastic chips are arranged in the sleeve, and the elastic chips in each group are spirally arranged; the elastic pieces of each group are arranged at intervals in the axial direction of the sleeve. The sleeve is provided with three groups of elastic sheets in total, and the middle part and two ends of the sleeve in the axial direction are respectively provided with one group.
The purpose of setting up the flexure strip is to utilize its elasticity, the size in clearance in the dynamic adjustment sleeve, prevent that the bamboo chip from rolling and fold in the clearance and press, and compress tightly the bamboo chip of different thickness and crookedness on the urceolus, make the bamboo chip can laminate with the urceolus wall all the time when removing in the clearance, that is to say, make the bamboo chip form tangent state with the urceolus wall basically, prevent that the bamboo chip from forming the phase cutting state with the urceolus wall and fold each other and press, like this, form the side contact basically between the adjacent bamboo chip of circumference, it is more smooth and easy when promoting the bamboo chip to remove.
However, the elastic pieces cannot hinder the bamboo chips from moving forward into the gap from back to front along the axial direction of the sleeve, so that the inner ends of the elastic pieces connected to the inner cylinder wall are behind (close to the rear end of the sleeve), the tilting outer ends extending towards the outer cylinder wall are in front (close to the front end of the sleeve), and an inclined state that the inner ends at the rear part are low (close to the axis of the sleeve) and the outer ends at the front part are high (far away from the axis of the sleeve) is formed, so that the bamboo chips can smoothly move into the gap along the axial direction.
In addition, the elastic sheets cannot hinder the bamboo sheets from moving to the transverse outlet of the sleeve in the gap along the circumferential direction of the sleeve, so that for the far side edge of one elastic sheet and the near side edge of the other elastic sheet which are adjacent in the circumferential direction, the far side edge is closer to the axis of the sleeve than the near side edge, namely, the near side edge is higher (far away from the axis of the sleeve), and the far side edge is lower (close to the axis of the sleeve), so that in two elastic sheets which are adjacent in the circumferential direction of the sleeve, the near side edge is above the far side edge, and the side edges of the elastic sheets which are adjacent in the circumferential direction in each group of elastic sheets form a pressing state, so that the bamboo sheets move along the circumferential direction of the sleeve in the laminating gap, and the bamboo sheets can move smoothly towards the transverse outlet direction from the previous elastic sheet to the next elastic sheet.
The multi-group elastic pieces arranged at intervals in the axial direction of the sleeve can integrally press and attach the bamboo chips warped and bent in the length direction (some bamboo chips are far away from the axis and some bamboo chips are close to the axis at different positions in the axial direction) on the outer cylinder wall to prevent the bamboo chips from warping and bending, so that the bamboo chips are in a straight state and can be guaranteed to smoothly move along the circumferential direction. For example, referring to fig. 11, the warped and bent bamboo strips represented by the dotted lines are pressed and adhered to the outer cylindrical wall of the outer cylinder 42 as a whole by the elastic strips 6 of the three sets of elastic strips 60, and are shown as the bamboo strips 101 in a flat state and shown as solid lines.
The bent bamboo chip sorting device is also positioned at the transverse outlet of the sleeve and used for bearing a support plate of the bamboo chips coming out of the transverse outlet, and the support plate is butted with the side edge of the outer cylinder; an elastic pressing plate for pressing the bamboo chips coming out from the transverse outlet onto the support plate is arranged at the upper opening position at the transverse outlet of the sleeve. Preferably, the elastic pressing plates are arranged on the side edge of the inner cylinder at the transverse outlet of the sleeve at intervals. The bamboo chip support plate also comprises a flat plate positioned above the support plate, and the distance between the flat plate and the support plate is slightly larger than the thickness of the bamboo chips. The support plate receives bamboo chips coming out from the transverse outlet of the sleeve for subsequent operation. In order to prevent the bamboo chips coming out from the transverse outlet from turning over and causing the green bamboo surface or the yellow bamboo surface of the bamboo chips not to face one direction, an elastic pressing plate for pressing the bamboo chips on the support plate is arranged. The elastic pressing plate not only facilitates the bamboo chips to move transversely, but also prevents the bamboo chips from overturning on the support plate.
In the bent bamboo chip sorting device, the inner cylinder and the outer cylinder are both in a net shape with the holes. The inner cylinder and the outer cylinder with the net structure are convenient for discharging small scraps and the like in the processing process.
The bent bamboo chip sorting device also comprises a clamping and conveying device, wherein the clamping and conveying device is used for clamping bamboo chips in the radial direction and conveying the bamboo chips along the axial direction under the condition that the bamboo chips are annularly arranged in the splitting process of the original bamboo and the mutual positions of the bamboo chips are kept independent and unchanged, and comprises an inner ring moving on an axis coaxial with a sleeve, at least two clamping semi-rings are arranged in the circumferential direction of the inner ring, the clamping semi-rings are connected with a clamping power device driving the clamping semi-rings to move along the radial direction of the inner ring, and the clamping power device is connected with a conveying power device driving the clamping power device to move axially;
the clamping semi-rings clamp the bamboo chips arranged in a ring shape on the inner ring under the driving of the clamping power device, and the conveying power device drives the clamping power device, the clamped bamboo chips and the inner ring to move along the axial direction.
In the bent bamboo chip sorting device, the inner ring is connected with the inner ring moving power device which drives the inner ring to move along the axis.
The bamboo chip sorting device also comprises a conical cylinder, wherein at least two compressing half rings are arranged on the periphery of the conical cylinder, and the compressing half rings are connected with a compressing power device which drives the compressing half rings to move along the radial direction of the conical cylinder; the conical cylinder is coaxial with the sleeve and is positioned behind the sleeve.
In the bamboo chip sorting device, the scraping ring is arranged on the periphery of the conical cylinder.
The beneficial effect of this patent: when the bamboo splitting tool is used, the original bamboo with the small head end at the front and the large head end at the back axially moves from the rear to the front under the pushing of the collision pushing device, and the splitting tool ring gradually splits the original bamboo from the small head end of the splitting tool ring, so that the original bamboo is split into bamboo chips with equal width in the circumferential direction.
When the bamboo chips arranged in the annular shape pass through the conical cylinder and the compressing semi-rings, the compressing semi-rings compress the bamboo chips on the scraping rings under the driving of the compressing power device, and the scraping rings scrape the inner sections of the bamboo chips.
When the clamping and conveying device is arranged in front of the sequencing device, under the power of the collision pushing device, the raw bamboos move forwards and are annularly arranged, the bamboo chips firstly penetrate through the gap between the inner cylinder and the outer cylinder of the sleeve, the front ends of the bamboo chips extend into the space between the inner ring and the clamping half rings, and after the raw bamboos lose the power of the collision pushing device, the clamping half rings clamp the front ends of the bamboo chips between the inner ring and the clamping half rings under the driving of the clamping power device. And then the conveying power device acts to drive the bamboo chips to axially move until the rear ends of the bamboo chips with the inner sections removed come out of the inner section removing device, the two ends of the bamboo chips are positioned between two adjacent shift levers on the two shift forks, at the moment, the conveying power device can stop acting, the bamboo chips do not axially move any more, and the half clamping rings clamp the bamboo chips to release the bamboo chips.
When the clamping conveying device is arranged between the inner section removing device and the sequencing device, the bamboo chips extending out of the inner section removing device firstly extend into a gap between the inner ring and the clamping semi-ring and then enter a gap of the e-shaped sleeve, and after the bamboo chips are pushed by losing the power of the collision pushing device, the clamping semi-ring clamps the bamboo chips between the inner ring and the clamping semi-ring under the driving of the clamping power device. Then the conveying power device acts to drive the bamboo chips to move axially until the rear ends of the bamboo chips with the inner sections removed come out of the inner section removing device, meanwhile, the front ends of the bamboo chips move forwards to penetrate through a gap between the inner barrel and the outer barrel of the sleeve, so that the two ends of the bamboo chips are located between two adjacent shift levers on the two shift forks, at the moment, the conveying power device can stop acting, the bamboo chips do not move axially any more, and the clamping half rings loosen the bamboo chips.
After the bamboo chips are loosened by the clamping half rings, the clamping half rings move under the driving of the conveying power device (when the clamping conveying device is arranged in front of the sorting device, the clamping half rings move forwards; when the clamping conveying device is arranged between the inner joint removing device and the sorting device, the clamping half rings move backwards), so that the end parts of the bamboo chips are separated from the clamping half rings in the axial direction. Of course, when the clamping and conveying device is arranged between the inner joint removing device and the sequencing device, if the axial distance between the inner joint removing device and the sequencing device is short, and the clamping half rings move backwards to the limit position (the distance between the clamping half rings and the sequencing device is the largest), the opening distance of the clamping half rings in the radial direction is large, and the opening position and the opening size between the clamping half rings cannot prevent the bamboo chips from moving to the transverse outlet along the gap in the circumferential direction of the sleeve under the pushing of the shifting fork.
At the moment, because the two ends of the bamboo chips are positioned between two adjacent shift levers on the two shift forks, when the shift fork driving device acts, the shift forks can push the bamboo chips to move along the gap in the circumferential direction of the sleeve to the transverse outlet. The elastic sheet compresses tightly the bamboo chips of different thickness and crookedness on the urceolus, make the bamboo chip can laminate with the urceolus wall all the time when removing in the clearance, that is to say, make the bamboo chip form tangent state with the urceolus wall basically, prevent that bamboo chip and urceolus wall from forming the state of cutting mutually and fold each other, like this, form the side contact between the adjacent bamboo chip of circumference basically, so the bamboo chip can not overturn along sleeve circumference removal in-process, can only keep the gesture of bamboo yellow face towards the sleeve inner tube in the clearance, and the condition of bamboo chip bamboo yellow face towards the urceolus can not appear, this has just guaranteed that the tabasheer face or the surf green face of each bamboo chip all towards a direction sequence arrangement. The bamboo chips are pushed by the shifting fork to sequentially come out from the transverse outlet of the sleeve.
The process realizes the splitting of the original bamboo into the bamboo chips, removes the inner joints of the bamboo chips, and simultaneously realizes the purpose of sequencing the green surfaces and the yellow surfaces of the bamboo chips towards one direction, thereby avoiding manual sorting and sequencing, and having high automation degree and high operation efficiency.
The shifting fork driving device is positioned in the sleeve, and can prevent the shifting fork driving device from interfering the axial movement and the circumferential movement of the bamboo chips. For example, the shifting fork driving device is arranged inside the inner cylinder and is connected with the shifting fork through an axially extending slender shaft so as to drive the shifting fork to rotate. Of course, the fork driving device belongs to the prior art and is not described again.
Each shifting fork comprises 3-4 shifting rods which are uniformly distributed in the circumferential direction.
The number of the deflector rods should not be too large to prevent collision with the bamboo chips moving axially.
The compression half rings are staggered in the axial direction. The interference between the compression semi-rings is prevented when the compression semi-rings compress the bamboo chips.
At least one annular groove is arranged on the periphery of the conical cylinder. The annular groove can play the effect of scraping to the inner segment of bamboo chip.
The compressing semi-ring is semicircular.
The pressing power device is a pressing cylinder.
The clamping power device is a clamping cylinder.
The conveying power device is a conveying oil cylinder or a mechanical conveying power device comprising a motor.
The clamping half rings are staggered in the axial direction. The interference between the clamping semi-rings is prevented when the clamping semi-rings clamp the bamboo chips.
The inner ring is connected with an inner ring moving power device which drives the inner ring to move along the axis. Preferably, the clamping and conveying device is positioned between the inner-section removing device and a shifting fork in the sequencing device, and the inner ring moving power device is arranged inside a conical cylinder in the inner-section removing device. The inner ring moving power device is an inner ring driving oil cylinder.
The inner ring is connected with the inner ring movement power device, so that the axial position can be adjusted actively, and the inner ring is not only clamped by the clamping half rings and is moved passively along with the axial movement of the clamping half rings. When the clamping and conveying device is positioned between the inner section removing device and the shifting fork at the rear part of the sequencing device, the bamboo chips can be better conveyed, and particularly when the bamboo chips cannot completely pass through the gap of the sleeve only by being pushed by the collision pushing device, the clamping and conveying device can convey the bamboo chips with the inner sections removed in a relay mode, so that the whole bamboo chip can smoothly complete the inner section removing and can pass through the sleeve. The inner ring moving power device is positioned inside the conical cylinder and is used for preventing the inner ring moving power device from interfering the axial moving of the bamboo chips, for example, the inner ring moving power device positioned inside the conical cylinder is connected with the inner ring through a slender rod so as to drive the inner ring to move axially. The inner ring moving power device belongs to the prior art and is not described again.
Drawings
FIG. 1 is a schematic view of a bamboo chip de-node sequencing device in example 1;
FIG. 2 is a perspective view of a raw bamboo;
FIG. 3 is a perspective view of a split cutter ring;
FIG. 4 is a perspective view of the internodal device;
FIG. 5 is a perspective view of the clamp delivery device;
FIG. 6 is a perspective view of the sleeve, fork, etc.;
FIG. 7 is a side view of the sleeve, fork, carrier plate, resilient platen, etc.;
FIG. 8 is a view of the carrier plate, resilient platen, etc. A of FIG. 7;
FIG. 9 is a schematic view of a bamboo chip joint removing and sorting apparatus in example 2;
FIG. 10 is a side view of a sleeve, a fork, an elastic piece, a carrier plate, an elastic pressing plate, etc. in example 2;
FIG. 11 is a cross-sectional view D-D of FIG. 10;
FIG. 12 is an enlarged view of the sleeve, resilient platen, etc. (of FIG. 10);
FIG. 13 is a B-direction expanded plan view (rotated) of the inner cylinder and the elastic piece of FIG. 12;
FIG. 14 is a cross-sectional view C-C of FIG. 13;
FIG. 15 is a side view of a sleeve, a fork, an elastic piece, a carrier plate, an elastic pressing plate, a twist block, an arc plate, etc. in example 3;
FIG. 16 is a sectional view taken along line G-G of FIG. 15;
FIG. 17 is an enlarged view of the sleeve, resilient tab, twist block, arcuate plate, etc. (of FIG. 15);
FIG. 18 is an E-direction view (rotated) of the inner barrel and resilient tab of FIG. 17;
FIG. 19 is a sectional view F-F of FIG. 18;
fig. 20 is a schematic view of a twist block, arcuate plate.
In the figure, the position of the upper end of the main shaft,
a cutter ring 1 is split, and a cutter 11 is split;
the inner section removing device 2, the conical cylinder 21, the scraping ring 22, the annular groove 23, the pressing semi-ring 24 and the pressing cylinder 25;
the clamping and conveying device 3, an inner ring 31, a center slide bar 32, a clamping semi-ring 33, an edge slide bar 34, a clamping cylinder 35 and an inner ring driving oil cylinder 36;
the sorting device 4, an inner cylinder 41, an outer cylinder 42, a transverse outlet 43, a gap 44, a shifting fork 45, a shifting rod 46, a carrier plate 47, a flat plate 48 and a sleeve axis 49;
the collision pushing device 5, the raw bamboo 100 and the bamboo chips 101.
Elastic sheet 6, a set of elastic sheets 60, an inner end 61, an outer end 62, a distal edge 63, a proximal edge 64; a first elastic sheet 65, a second elastic sheet 66,
elastic pressing plate 7, torsion block 8 and arc plate 9.
Detailed Description
Example 1:
referring to fig. 1, the bamboo chip joint removing and sorting device comprises a sorting device 4, a clamping and conveying device 3, an inner joint removing device 2, a splitting knife ring 1 and an impact pushing device 5 which are sequentially arranged in sequence along an axis.
The collision pushing device 5 is used for pushing the original bamboo with a small front part and a big back part to move forwards along the axis, and belongs to the prior art, such as a pushing oil cylinder and the like.
The splitting knife ring 1 is provided with a plurality of splitting knives 11 arranged in the circumferential direction, belongs to the prior art, and is used for splitting the raw bamboo 100 pushed by the bumping pushing device into bamboo chips 101 with equal width in the circumferential direction.
In the inner section removing device 2, a scraping ring 22 is arranged on the periphery of the large end of a conical cylinder 21 with a small back and a large front; the periphery of the conical cylinder is provided with a plurality of annular grooves 23. At least two compacting half rings 24 are arranged in the circumferential direction of the conical cylinder and are connected to a compacting power device, i.e. a compacting cylinder 25, which drives the compacting half rings to move along the radial direction of the conical cylinder.
And the clamping and conveying device 3 is used for clamping the bamboo chips in the radial direction and conveying the bamboo chips in the axial direction. In the clamping and conveying device 3, an inner ring 31 is arranged on a central slide rod 32 extending along the axial line in a sliding manner, and the inner ring 31 is connected with an inner ring moving power device, namely an inner ring driving oil cylinder 36 driving the inner ring moving power device to move along the central slide rod 32. The inner ring drive cylinder is disposed inside the tapered cylinder 21.
At least two clamp half rings 33 are arranged on the circumference of the inner ring 31, the clamp half rings 32 are connected with a clamp power device, namely a clamp cylinder 35, which drives the clamp half rings to move along the radial direction of the inner ring, the clamp cylinder 35 is arranged on an edge slide bar 34 extending along the axis in a sliding manner, and the clamp cylinder 35 is connected with a conveying power device which drives the clamp half rings to slide along the edge slide bar 34. The conveying power device is a conveying oil cylinder or a mechanical conveying power device comprising a motor.
The sequencing device 4 mainly comprises a sleeve and two shifting forks positioned at two ends of the sleeve. The sleeve is formed in an e-shape having an inner cylinder 41 and an outer cylinder 42 forming a double-layered structure, and a height (distance in the sleeve radial direction) t of a gap 44 between the inner cylinder and the outer cylinder satisfies: h is more than t and less than 2h, and the average thickness of the bamboo chips is h. Between the side of the inner barrel remote from the axis and the side of the outer barrel is a transverse outlet 43.
Each shift fork 45 comprises 3 shift rods 46 extending in the radial direction of the sleeve, which are evenly distributed in the circumferential direction of the sleeve. The two shifting forks are connected with a shifting fork driving device which drives the shifting forks to rotate around the axis and is positioned in the inner cylinder of the sleeve. The support plate 47 is located at the transverse outlet of the sleeve and used for receiving bamboo chips coming out of the transverse outlet, and the support plate 47 is in butt joint with the side edge of the outer barrel at the transverse outlet of the sleeve. One end of each of the two flat plates 48 is close to the side edge of the inner cylinder at the transverse outlet of the sleeve, and the distance between the flat plate 48 and the support plate 47 is slightly larger than the thickness of the bamboo chips.
When the bamboo chips axially pass through the gap between the inner cylinder and the outer cylinder, two ends of the bamboo chips are positioned between two shift levers adjacent to each other, and the shift levers rotate to push the bamboo chips to move along the gap in the circumferential direction of the sleeve to the transverse outlet and then to come out from the transverse outlet to reach the carrier plate 47.
When the device in the embodiment 1 is used, the original bamboo with the small head end at the front and the large head end at the back axially moves from the back to the front under the action of the collision pushing device, and the splitting knife ring gradually splits the original bamboo from the small head end of the splitting knife ring, so that the original bamboo is split in the circumferential direction to form bamboo chips.
When the bamboo chips arranged in an annular shape pass through the conical cylinder and the compressing semi-rings, the compressing semi-rings compress the bamboo chips on the scraping rings under the driving of the compressing power device, and the scraping rings scrape the inner sections of the bamboo chips.
The bamboo chips arranged in a ring shape continue to move forwards under the action of the impact driving force, the front parts of the bamboo chips extend into the space between the inner ring and the clamping half rings and then enter the gap of the e-shaped sleeve, and after the bamboo chips lose the impact driving force, the clamping half rings clamp the bamboo chips between the inner ring and the clamping half rings under the driving of the clamping power device.
The conveying power device acts to drive the bamboo chips to move axially, so that the whole original bamboo is completely split into the annularly arranged bamboo chips through the splitting cutter ring, the inner sections on the bamboo chips are removed through scraping of the scraping ring, meanwhile, the bamboo chips enter the gap in the e-shaped sleeve until the rear ends of the bamboo chips come out of the inner section removing device, the two ends of the bamboo chips are located between two adjacent shift levers on the two shift forks, the conveying power device can stop, the bamboo chips do not move axially any more, the clamping half rings loosen the bamboo chips, then the clamping half rings move under the driving of the conveying power device, and the rear ends of the bamboo chips are separated from the clamping half rings in the axial direction. Then the shifting fork driving device acts, and the shifting fork pushes the bamboo chips to move towards the transverse outlet along the gap in the circumferential direction of the sleeve. Because the height t of the sleeve gap satisfies h < t < 2h and is smaller than the bamboo strip wide band, the bamboo strips cannot turn over in the circumferential moving process, only the posture that the tabasheer surfaces face the inner cylinder of the sleeve in the sleeve gap can be kept, the condition that the tabasheer surfaces of the bamboo strips face the outer cylinder cannot occur, and the tabasheer surfaces or the tabasheer surfaces of the bamboo strips are sequentially arranged in one direction. The bamboo chips are pushed by the shifting fork to sequentially come out from the transverse outlet of the sleeve and enter between the carrier plate and the flat plate.
Example 2:
the bamboo chip de-node sequencing device of the embodiment 2 is mainly different from the sequencing device of the embodiment 1.
The sorting apparatus 4 of example 2 has an additional elastic sheet 6 and an additional elastic pressing plate 7 compared to example 1. Of course, since the elastic pieces 6 are provided in the gap 44 between the inner and outer cylinders in embodiment 2, the height of the gap 44 between the inner and outer cylinders in embodiment 2 may be larger than that in embodiment 1 as long as the distance (distance in the radial direction of the sleeve) j of the elastic pieces 6 in the free state for pressing the outer ends 62 of the bamboo chips against the outer cylinder wall satisfies: j is more than or equal to 0.5h and less than or equal to 0.7h, and the average thickness of the bamboo chips is h. Thus, after the bamboo chips enter the gap 44, the bamboo chips 101 are pressed and attached to the outer cylindrical wall by the elastic sheet 6, and are not turned over. At this time, the height t of the gap 44 between the inner cylinder and the outer cylinder is not particularly required, and t is not less than 2 h.
The different points are explained in detail below.
On the inner cylinder side at the transverse outlet 43 of the sleeve, a plurality of elastic pressing plates 7 are arranged at intervals for pressing the bamboo chips coming out from the transverse outlet on the carrier plate.
The number of the elastic pieces 6 in the sleeve gap 44 is 3, each group of elastic pieces are spirally arranged, and a group of elastic pieces 60 are respectively arranged at the middle part and two ends of the sleeve in the axial direction.
In the radial direction of the sleeve, the inner end 61 of the elastic sheet 6 is connected to the inner cylinder wall, the outer end 62 extends towards the outer cylinder wall, and the bamboo chips 101 in the gap are pressed on the outer cylinder wall of the outer cylinder 42 through the outer end 62 of the elastic sheet; in the sleeve axial direction, the elastic sheet inner end 61 is behind the outer end 62, so that the bamboo sheets can advance into the gap from the back in the axial direction; in the circumferential direction of the sleeve, the side of the elastic sheet close to the lateral outlet of the sleeve is a proximal side 64, and the side of the elastic sheet far away from the lateral outlet of the sleeve is a distal side 63. For two circumferentially adjacent panels, the distal edge 63 of the first panel 65 is closer to the sleeve axis 49 than the proximal edge 64 of the second panel 66, i.e. the proximal edge is above the distal edge in two circumferentially adjacent panels of the sleeve, the circumferentially adjacent panels in each set forming a stacked condition such that the bamboo panels can move smoothly in the circumferential direction of the sleeve in the gap in the transverse outlet direction. So that the bamboo chips can move towards the transverse outlet under the pushing of the shifting fork.
When the device in the embodiment 2 is used, the distance j (the distance in the radial direction of the sleeve) between the outer end 62 of the bamboo chip and the outer cylinder wall of the elastic chip 6 in the free state satisfies 0.5h and j is not less than 0.7h, so the bamboo chip enters the gap formed by the elastic chip and the outer cylinder wall after entering the gap 44, the bamboo chip 101 is pressed and attached to the outer cylinder wall by the elastic chip 6 without turning over, the posture that the tabasheer surface faces the inner cylinder of the sleeve in the gap can be only kept, and the tabasheer surface of the bamboo chip faces the outer cylinder is avoided, so that the tabasheer surfaces or the tabasheer surfaces of the bamboo chips are sequentially arranged in one direction.
Example 3:
referring to fig. 15 to 19, the embodiment 3 is different from the embodiment 2 mainly in the shape of the elastic sheet, the specific connection structure with the inner cylinder, and the arrangement on the inner cylinder, which will be described in detail below.
In the radial direction of the sleeve, the inner end 61 of the elastic sheet 6 is indirectly connected to the inner cylinder wall through the twisting block 8 and the arc plate 9, the arc plate 9 is attached to the circumferential direction of the inner cylinder 41, the rear end of the twisting block 8 is connected with the front end of the arc plate 9, and one end, close to the inner cylinder, of the front end of the twisting block 8 is connected with the inner end 61 of the elastic sheet 6 (the connection of the twisting block and the arc plate is shown in a figure 16 mode). The front end of the twisting block 8 is far away from the inner cylinder, namely, the twisting block 8 is in an inclined state in the axial direction of the sleeve, so that the bamboo chips cannot be prevented from moving forwards from the back to the front along the axial direction of the sleeve to enter a gap of the sleeve; meanwhile, the front end of the twisting block is twisted in the circumferential direction of the inner cylinder to a certain degree relative to the rear end. Referring to fig. 20, the width of the torsion block 8 in the circumferential direction of the sleeve is smaller than that of the arc-shaped plate 9 and the elastic piece 6.
The elastic pieces 6 are 3 groups in total, and the middle part and two ends of the sleeve in the axial direction are respectively provided with one group. The elastic sheets in the same group, the twisting blocks 8 connected to the elastic sheets in the same group and the arc-shaped plates 9 are all annularly arranged in the circumferential direction of the inner cylinder.
In the circumferential direction of the sleeve, the elastic pieces are arc-shaped, the side of the elastic piece close to the transverse outlet of the sleeve is a near side 64, and the side of the elastic piece far away from the transverse outlet of the sleeve is a far side 63. For two circumferentially adjacent panels, the distal edge 63 of the first panel 65 is closer to the sleeve axis 49 than the proximal edge 64 of the second panel 66, i.e. the proximal edge is above the distal edge in two circumferentially adjacent panels of the sleeve, the circumferentially adjacent panels in each set forming a stacked condition such that the bamboo panels can move smoothly in the circumferential direction of the sleeve in the gap in the transverse outlet direction. So that the bamboo chips can move towards the transverse outlet under the pushing of the shifting fork.
The beneficial effect of this patent:
this patent designs a section and can arrange the equipment of good in proper order with the surf green face and the tabasheer face of bamboo chip simultaneously after former bamboo subdivision.
The conventional bamboo chip processing sequence is as follows: the raw bamboo is cut into bamboo pieces (also called as split pieces) by a cutting machine, and the bamboo pieces are sent into a slicing machine to remove bamboo green and bamboo yellow to obtain the bamboo strip product.
The bamboo chip processing sequence of this patent is: the raw bamboo is cut into bamboo chips by a splitting knife ring, the bamboo chips which are arranged in a ring shape (in the splitting process) remove bamboo joints on the bamboo yellow wall surface through a scraping ring on a conical cylinder under the condition of keeping the mutual positions and the states unchanged, and the bamboo chips enter the gap of the double-layer e-shaped sleeve in the same state and are arranged well; the clamping and conveying device further pulls out all the bamboo chips from the conical cylinder, so that the bamboo chips enter the gap of the double-layer e-shaped sleeve in the same state, the length of the double-layer e-shaped sleeve growing at the two ends of the bamboo chips is basically equal, the bamboo chips in the gap of the e-shaped sleeve are stirred by a shifting fork (shown in figure 4) to move to the transverse outlet end of the e-shaped sleeve, and the bamboo chips are sequentially arranged regularly under the action of an elastic pressure plate at the transverse outlet end and enter the next process or are stored.
This patent can set up the toper drum behind the subdivision sword ring of former bamboo cutting machine (slicer), and the tip of toper drum central axis keeps on a straight line with subdivision sword ring central axis. The diameter of the outer wall of the small end of the conical cylinder is about 10cm larger than the outer diameter of the inner ring of the splitting knife, and because the bamboo chips split by the original bamboo through the ring of the splitting knife are in a conical opening state, the bamboo chips split by the original bamboo can smoothly reach the outer wall of the conical cylinder. The outer periphery of the large end of the conical cylinder is provided with a circular convex scraping ring, two opposite compression half rings capable of performing closing motion are arranged on the outer side of the circular convex scraping ring, the two opposite compression half rings capable of performing simultaneous closing motion are respectively connected with a compression cylinder, and the movable compression half rings can be opened or closed simultaneously under the control of the two compression cylinders. And when the bamboo chips pass through the raised scraping rings on the outer wall of the conical cylinder, bamboo joints on the tabasheer surfaces are scraped off.
The large end of the conical cylinder is opposite to one end of the double-layer e-shaped sleeve, and the central axes of the conical cylinder and the double-layer e-shaped sleeve are kept on the same straight line. The double-layer e-shaped sleeve is arranged to realize that the bamboo chips are transferred from longitudinal (axial) conveying to transverse (circumferential) conveying, and also realize that the bamboo chips are arranged in the uniform direction of the surf green surface or the surf green surface. The double-layer e-shaped sleeve is of a net structure and facilitates discharging processing scraps, the bottom of the circumferential side part of the e-shaped sleeve is open, a sleeve transverse outlet is formed, and bamboo chips are conveniently discharged from the sleeve transverse outlet at the bottom of the e-shaped sleeve. For example 1, the distance between the inner cylinder and the outer cylinder (gap height t) of the double-layer sleeve is generally 12-15mm, is larger than the thickness h (h is generally 7-10 mm) of the bamboo chips after the inner sections are removed, and is smaller than the width of the bamboo chips (generally, the width of the bamboo chips is 22-24 mm), and the gap layer between the inner cylinder and the outer cylinder of the double-layer sleeve is a path for conveying the bamboo chips. The outer diameter of the inner cylinder is basically consistent with that of the scraping ring, so that bamboo chips can smoothly enter the clearance layer of the double-layer sleeve in an annular arrangement under the pressing of the pressing cylinder and the guiding of the conical cylinder, and the size of the clearance between the inner cylinder and the outer cylinder of the e-shaped double-layer sleeve can ensure that the bamboo chips can smoothly move sideways in the clearance but cannot roll.
The clamping and conveying device can be arranged at the front end of the double-layer sleeve, when the front end of the bamboo chip is discharged from the front end of the double-layer sleeve to enter the clamping and conveying device, the clamping half ring firstly clamps the bamboo chip and pulls the bamboo chip to walk for a certain distance along the axial direction after the collision thrust is lost, and the bamboo chip is completely separated from the conical cylinder. The clamping and conveying device consists of a clamping mechanism and a conveying mechanism, wherein the clamping mechanism consists of an inner ring, two clamping semi-rings capable of performing clamping movement and two clamping cylinders; each clamping half ring is correspondingly connected with one clamping cylinder, and the two clamping half rings push the bamboo chips to be tightly pressed on the inner ring under the pressure of the clamping cylinder so as to clamp the bamboo chips. The horizontal movement of the inner ring and the clamping device is completed by a conveying mechanism. The conveying mechanism consists of 3 horizontal rails (a central slide bar and two edge slide bars), a conveying power device and the like; the movable inner ring is fixed on the central slide bar, and the clamping cylinders are respectively arranged on two different edge slide bars. The clamping mechanism and the inner ring are driven to move horizontally along the sliding rod under the action of the conveying power device. Because the original bamboo is changed into the bamboo chips when passing through the splitting knife ring under the action of the impact force of the impact pushing device, the bamboo chips can pass through the splitting knife ring but generally can not pass through the conical cylinder in full length, and because the bamboo chips are subjected to the thrust action of the impact pushing device, the thrust is stopped after reaching the splitting knife ring, even if the original bamboo has backward inertia force, the bamboo chips can not pass through the conical cylinder in full length, so that when the bamboo chips lose the thrust force and the inertia, the bamboo chips need to be pulled out from the conical cylinder by a clamping and conveying device. The clamping and conveying device pulls the bamboo chips which do not pass through the conical cylinder completely away from the large end of the conical cylinder.
The bamboo chips penetrate the sleeve, two ends of the bamboo chips are exposed outside the sleeve, and the middle part of the bamboo chips is arranged in the gap of the e-shaped double-layer sleeve.
The two ends of the double-layer sleeve are provided with shifting forks, the shifting forks consist of 3-4 shifting levers, the two shifting forks can be connected to one shaft, a shifting fork driving device such as a motor drives the rotary shifting forks to rotate, each shifting lever drives a plurality of bamboo chips to transversely (circumferentially) move along the gap of the sleeve in the double-layer sleeve, and the shifting fork is noticed to rotate in the direction of pushing the bamboo chips to transversely move towards the transverse outlet direction of the sleeve along the side direction of the bamboo chips. The bamboo chips entering the gap of the e-shaped double-layer sleeve are shifted to the transverse outlet of the sleeve, the elastic chips in the gap of the double-layer sleeve are arranged in a manner that the bamboo chips cannot roll and be overlapped and can only be arranged side by side, the elastic pressing plate is arranged at the transverse outlet of the tail of the e-shaped sleeve, and when the bamboo chips are shifted to the elastic pressing plate by the shifting fork, the bamboo chips are sequentially arranged in parallel under the action of the elastic pressing plate. In order to ensure that the bamboo chips are not hindered by the clamping and conveying device when coming out of the transverse outlet of the e-shaped sleeve, when the driving lever drives the bamboo chips to move in the gap, the clamping and conveying devices such as the clamping semi-rings can axially move, so that the bamboo chips are separated from the clamping and conveying device.
Because the e-shaped double-layer sleeve is long round, the length of the bamboo chips is longer than that of the double-layer sleeve, the two ends of each bamboo chip can be exposed out of the double-layer sleeve, the shifting forks are rotated at the two ends of the e-shaped double-layer sleeve, the bamboo chips are arranged in the gap layers of the double-layer sleeve, the shifting forks drive the shifting rods to shift the bamboo chips when rotating, and the bamboo chips are driven by the shifting rods to reach the transverse outlet at the tail of the sleeve. Because every driving lever has stirred several bamboo chips, these several bamboo chips may appear the condition of overlapping and pile together when horizontal migration in the double-deck sleeve, so set up 3-4 driving levers, reduce the bamboo chips and appear piling up together when horizontal migration, resistance when also can reduce and fluctuate, set up the elastic sheet in the e type sleeve and suppress every bamboo chip simultaneously, different thickness bamboo chips can both be suppressed by the elastic sheet, make every bamboo chip paste the outer cylinder wall tightly, even there is the phenomenon of piling up to take place, the possibility of piling up is just smaller. As described above, in the embodiment 1, the distance (gap height t) between the inner cylinder and the outer cylinder is 12-15mm, and the width of the normal bamboo chips is 22-24mm, so that the bamboo chips cannot be turned in the sleeve, and because the thicknesses of the bamboo chips produced by different raw bamboos are different, in order to adapt to the gap that the bamboo chips with different thicknesses can pass through the e-shaped cylinder, a larger gap t needs to be arranged, so the possibility that the bamboo chips with thin thicknesses are overlapped together exists. However, if the elastic pieces are arranged in the gap, the elastic pieces press the bamboo pieces against the outer cylinder wall, which is equal to the size of the gap t which is dynamically controlled, and the bamboo pieces are basically impossible to be superposed in thickness, so that the bamboo pieces are led out from the transverse outlet of the sleeve one by one. The reason why the inner cylinder and the outer cylinder of the double-layer sleeve are arranged in a net structure is that when bamboo chips transversely move in a gap layer of the sleeve, the bamboo chips collide with each other, burrs are generated, and the bamboo chips fall down from meshes.
The transverse outlet at the tail part of the e-shaped sleeve is connected with a production conveying line, and the orderly arranged bamboo chips are conveyed to a slicing machine or a special storage device by the conveying line.

Claims (7)

1. Crooked bamboo chip sequencing device, characterized by: comprises a sleeve and two shifting forks positioned at two ends of the sleeve; the sleeve is in an e shape, is provided with an inner cylinder and an outer cylinder, forms a double-layer structure, and forms a gap between the inner cylinder and the outer cylinder;
a plurality of elastic pieces are arranged in the gap, the inner ends of the elastic pieces are connected to the inner cylinder wall in the radial direction of the sleeve, the outer ends of the elastic pieces extend towards the outer cylinder wall to form a tilting shape, and the bamboo pieces in the gap are pressed on the outer cylinder wall through the tilting outer ends of the elastic pieces of the elastic pieces; in the axial direction of the sleeve, the elastic pieces are in an inclined and tilting state, and the inner end close to the inner cylinder wall is behind the outer end close to the outer cylinder wall, so that the bamboo chips can move forwards into the gap from back to front along the axial direction; in the circumferential direction of the sleeve, one side of the elastic sheet close to the transverse outlet of the sleeve is a near side, one side of the elastic sheet far away from the transverse outlet of the sleeve is a far side, for the far side of one elastic sheet and the near side of the other elastic sheet adjacent to the circumferential direction of the sleeve, the far side of the elastic sheet is closer to the axis of the sleeve, the radial distance j between the outer end of the elastic sheet in a free state and the outer wall of the outer cylinder meets the condition that j is more than or equal to 0.5h and less than or equal to 0.7h, and the thickness of the bamboo sheet is h;
the shifting forks comprise a plurality of shifting forks extending along the radial direction of the sleeve, and the two shifting forks are connected with a shifting fork driving device which drives the shifting forks to rotate around the axis of the sleeve and is positioned in the sleeve; a transverse outlet is arranged between the side edge of the inner cylinder far away from the axis and the side edge of the outer cylinder; when the bamboo chips axially penetrate through a gap between the inner cylinder and the outer cylinder, two ends of each bamboo chip are located between two adjacent shifting levers of the two shifting forks, and the shifting forks rotate to push the bamboo chips to move towards the transverse outlet along the gap in the circumferential direction of the sleeve and to come out from the transverse outlet.
2. The curved bamboo strip ordering device as claimed in claim 1, wherein: the sleeve is internally provided with a plurality of groups of elastic sheets, the elastic sheets in each group are annularly arranged, and the elastic sheets in each group are axially arranged at intervals in the sleeve.
3. The curved bamboo strip ordering device as claimed in claim 1, wherein: a plurality of groups of elastic pieces are arranged in the sleeve, and the elastic pieces in each group are spirally arranged; the elastic pieces of each group are arranged at intervals in the axial direction of the sleeve.
4. The curved bamboo strip ordering device as claimed in claim 1, wherein: the support plate is also positioned at the transverse outlet of the sleeve and is used for bearing the bamboo chips coming out of the transverse outlet, and the support plate is butted with the side edge of the outer cylinder; an elastic pressing plate for pressing the bamboo chips coming out from the transverse outlet onto the support plate is arranged at the upper opening position at the transverse outlet of the sleeve.
5. The curved bamboo strip sequencing apparatus of claim 4, wherein: the bamboo chip support plate also comprises a flat plate positioned above the support plate, and the distance between the flat plate and the support plate is slightly larger than the thickness of the bamboo chips.
6. The curved bamboo strip ordering device as claimed in claim 1, wherein: the bamboo chip clamping and conveying device comprises an inner ring moving on an axis coaxial with the sleeve, at least two clamping half rings are arranged in the circumferential direction of the inner ring, the clamping half rings are connected with a clamping power device driving the clamping half rings to move along the radial direction of the inner ring, and the clamping power device is connected with a conveying power device driving the clamping half rings to move axially;
the clamping semi-ring is driven by the clamping power device to clamp the bamboo chips on the inner ring, and the conveying power device drives the clamping power device, the clamped bamboo chips and the inner ring to move along the axial direction.
7. The curved bamboo strip sequencing apparatus of claim 6, wherein: the inner ring is connected with an inner ring moving power device which drives the inner ring to move along the axis.
CN202122484453.4U 2021-10-14 2021-10-14 Bent bamboo chip sequencing device Active CN215905356U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122484453.4U CN215905356U (en) 2021-10-14 2021-10-14 Bent bamboo chip sequencing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122484453.4U CN215905356U (en) 2021-10-14 2021-10-14 Bent bamboo chip sequencing device

Publications (1)

Publication Number Publication Date
CN215905356U true CN215905356U (en) 2022-02-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122484453.4U Active CN215905356U (en) 2021-10-14 2021-10-14 Bent bamboo chip sequencing device

Country Status (1)

Country Link
CN (1) CN215905356U (en)

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