CN215901004U - Aluminum powder dry slag wire drawing oil purification and separation device - Google Patents

Aluminum powder dry slag wire drawing oil purification and separation device Download PDF

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Publication number
CN215901004U
CN215901004U CN202121740133.4U CN202121740133U CN215901004U CN 215901004 U CN215901004 U CN 215901004U CN 202121740133 U CN202121740133 U CN 202121740133U CN 215901004 U CN215901004 U CN 215901004U
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rotary drum
oil
reaction kettle
aluminum powder
separation device
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CN202121740133.4U
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刘建
郑小伟
陈栋
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Jingjiang Rongfu'an Environmental Protection Technology Co ltd
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Jingjiang Rongfu'an Environmental Protection Technology Co ltd
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Abstract

The utility model discloses an aluminum powder dry residue wire drawing oil purification and separation device which comprises a feed pump, a solid-liquid separator, an ash scraping mechanism and an electric cabinet, wherein the solid-liquid separator comprises a separator box body, a rotary drum and a rotary drum driving mechanism, the feed pump conveys a solid-liquid mixed material to be separated into the rotary drum through a feed pipeline, the ash scraping mechanism comprises an air cylinder, a connecting rod and a scraper, the scraper extends into the inner wall of the rotary drum, oil aluminum sludge falls into a vacuum reaction kettle, an oil-gas pipeline is connected to the vacuum reaction kettle, oil gas generated by cracking is sent to a condenser to be liquefied, the obtained liquid oil is discharged into an oil-liquid pool, and waste gas generated after condensation is filtered by a filter and then discharged. The device can effectively separate aluminum powder dry slag from the drawing oil, improves the utilization rate of the drawing oil and aluminum metal, and further saves the production cost.

Description

Aluminum powder dry slag wire drawing oil purification and separation device
Technical Field
The utility model relates to the technical field of oil-aluminum separation devices, in particular to a purifying and separating device for aluminum powder dry residue drawing oil.
Background
Before the aluminum rod is used as a conductor of the electric wire and cable, the aluminum rod needs to be drawn by a drawing die to obtain an aluminum wire with a proper specification, and then the aluminum rod is stranded by a plurality of aluminum wires to be suitable for the conductor in the electric wire and cable. In the wire drawing process, the metal material is extruded and deformed when passing through the wire drawing die, and a large amount of heat is generated. In order to reduce the large amount of heat generated by the metal material in the drawing process and prevent the wire drawing die from being overheated and locked by the wire drawing material, a large amount of cooling liquid is required to cool the wire drawing die. Therefore, in order to provide good passage between the aluminum material and the wire-drawing die, the wire-drawing oil is used as the cooling liquid, and the wire-drawing die is cooled while the gap between the wire-drawing die orifice and the aluminum conductor is effectively lubricated.
However, because the aluminum material has poor mechanical strength and is brittle, after a long wire drawing process, a large amount of aluminum powder residues are mixed in the wire drawing oil, so that a large amount of aluminum powder residues are generated in the wire drawing process, and the following defects are caused: 1) the aluminum powder residue and the wire drawing oil form a solid-liquid mixture, and the solid-liquid mixture cannot precipitate in the repeated use process, so that the quality of the aluminum wire after wire drawing is influenced: 2) a small amount of aluminum powder residues are attached to the surface of an aluminum rod and pass through a wire drawing die, so that the surface of a drawn aluminum wire is uneven or has scale-like lines, and the quality of the aluminum wire is seriously influenced. Because the wire drawing oil is an expensive oily substance which has large influence on the environment and is not easy to decompose, the direct abandonment of the wire drawing oil containing aluminum powder is neither economical nor environment-friendly, so that the aluminum powder residues in the wire drawing oil must be separated by a proper way, the wire drawing oil can be recycled, and the surface quality of the aluminum wire is not influenced.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the defects in the prior art are overcome, and the aluminum powder dry residue drawing oil purification and separation device can effectively separate aluminum powder dry residues from the drawing oil and improve the utilization rate of the drawing oil and aluminum metal.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides an aluminium powder dry residue wire drawing oil purification and separation device, includes charge pump, solid-liquid separation machine, scrapes grey mechanism and electric cabinet, characterized by: the solid-liquid separator comprises a separator box body, a rotary drum and a rotary drum driving mechanism, wherein the rotary drum and the rotary drum driving mechanism are arranged in the separator box body, a feeding pump conveys solid-liquid mixed materials to be separated into the rotary drum through a feeding pipeline, the ash scraping mechanism comprises an air cylinder, a connecting rod and a scraper, the scraper extends into the inner wall of the rotary drum, a liquid-oil outlet is formed in the upper portion of the separator box body, a hopper is arranged below the rotary drum in the separator box body, a vacuum reaction kettle is connected below the hopper, one end of the vacuum reaction kettle is driven to rotate through a spiral stirring motor, a discharge hole is formed in the other end of the vacuum reaction kettle, stirring rake teeth are arranged on a middle shaft in the vacuum reaction kettle, an oil-gas pipeline is connected onto the vacuum reaction kettle, oil gas generated by cracking is sent to a condenser for liquefaction, the obtained liquid oil is discharged into an oil-liquid pool, and waste gas generated after condensation is filtered through a filter and then discharged.
Furthermore, the rotary drum driving mechanism comprises a motor, a pair of chain wheels respectively arranged on an output shaft of the motor and a central shaft of the rotary drum, and a chain arranged between the chain wheels in a tensioning way.
Furthermore, the connecting rod be the V type, the center of connecting rod is fixed, and one end links to each other with the telescopic link of cylinder, and the scraper is connected to the other end, and the cylinder starts, promotes connecting rod one end and sinks, and the other end rises to drive the scraper and rise to in the rotary drum.
Furthermore, the outer wall of the vacuum reaction kettle is wound with a heating coil in a spiral mode, so that the vacuum reaction kettle is uniformly heated, and the cracking reaction effect is good.
Furthermore, a vacuum pump is connected between the condenser and the filter and used for conveying the waste gas to the filter.
Furthermore, an explosion-proof valve is arranged on the vacuum reaction kettle.
Furthermore, a temperature sensor and a pressure sensor are arranged on the vacuum reaction kettle.
Furthermore, a material level sensor and a liquid level sensor are respectively arranged in the hopper and the water tank of the condenser.
Further, the hopper and the vacuum reaction kettle are both provided with discharge valves.
The aluminum powder dry residue drawing oil purification and separation device has the beneficial effects that: the device simple structure easily realizes, and muddy fluid liquid carries out the primary separation through solid-liquid separation machine earlier, and oily aluminium mud carries out the secondary separation through vacuum reation kettle afterwards, and the separation is thorough, and the waste gas that the schizolysis produced discharges after filtering, and safety ring protects, and the fluid that twice separation obtained can be retrieved and is recycled, and the aluminium of separating still can change waste into valuables, saves solid useless treatment expense to reduction in production cost.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the ash scraping mechanism of the present invention;
in the figure, 1, a feed pump, 2, a filter, 3, a condenser, 4, a liquid oil outlet, 5, a motor, 6, a rotary drum, 7, an ash scraping mechanism, 71, a cylinder, 72, a connecting rod, 73, a scraper, 8, a discharge valve, 9, an electric cabinet, 10, an explosion-proof valve, 11, a stirring rake tooth, 12, a discharge port, 13, a heating coil, 14, a temperature sensor, 15, a pressure sensor, 16, a vacuum reaction kettle, 17, a material level sensor, 18, a spiral stirring motor, 19, a water tank, 20, a liquid level sensor, 21, a vacuum pump, 22 and a separator box body are arranged.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in figure 1, the aluminum powder dry residue wire drawing oil purification and separation device comprises a feed pump 1, a solid-liquid separator, an ash scraping mechanism 7 and an electric cabinet 9, wherein the solid-liquid separator comprises a separator box body 22, a rotary drum 6 and a rotary drum driving mechanism, the rotary drum 6 and the rotary drum driving mechanism are arranged in the separator box body 22, the feed pump 1 conveys a solid-liquid mixed material to be separated into the rotary drum 6 through a feed pipeline, the ash scraping mechanism 7 comprises an air cylinder 71, a connecting rod 72 and a scraper 73, the scraper 73 extends into the inner wall of the rotary drum 6, a liquid-oil outlet 4 is arranged at the upper part of the separator box body 22, a hopper is arranged in the separator box body 22 and positioned below the rotary drum 6, the lower part of the hopper is connected with a vacuum reaction kettle 16, one end of the vacuum reaction kettle 16 is driven to rotate by a spiral stirring motor 18, the other end of the vacuum reaction kettle is provided with a discharge port 12, stirring rake teeth 11 are arranged on a central shaft in the vacuum reaction kettle 16, an oil-gas pipeline is connected on the vacuum reaction kettle 16, oil-gas pipeline generated by cracking is sent to a condenser 3 for liquefaction, and discharging the obtained liquid oil into an oil liquid pool, and filtering waste gas generated after condensation by a filter 2 and then discharging.
The rotary drum driving mechanism comprises a motor 5, a pair of chain wheels respectively arranged on an output shaft of the motor and a central shaft of the rotary drum, and a chain arranged between the chain wheels in a tensioning way.
The connecting rod 72 is V-shaped, the center of the connecting rod 72 is fixed, one end of the connecting rod is connected with the telescopic rod of the air cylinder 71, the other end of the connecting rod is connected with the scraper 73, the air cylinder 71 is started, one end of the connecting rod 72 is pushed to sink, the other end of the connecting rod rises, and therefore the scraper 73 is driven to rise into the rotary drum 6.
The heating coil 13 is spirally wound on the outer wall of the vacuum reaction kettle 16.
A vacuum pump 21 is connected between the condenser 3 and the filter 2 for delivering the exhaust gas to the filter 3.
The vacuum reaction kettle 16 is provided with an explosion-proof valve 10.
The vacuum reaction kettle 16 is provided with a temperature sensor 14 and a pressure sensor 15.
A level sensor 17 and a level sensor 20 are mounted in the hopper and the water tank 19 of the condenser 3, respectively.
The discharge valves 8 are arranged on the hopper and the vacuum reaction kettle 16.
The turbid oil liquid is input into a solid-liquid separator through a feed pump 1, liquid oil and oily aluminum sludge are obtained through separation by a rotary drum 6, the liquid oil is separated into a cavity on the upper part of a separator box body 22 and returns to an oil liquid pool through a liquid oil outlet 4 for recycling, the oily aluminum sludge is retained on the inner wall of the rotary drum 6 and is scraped off through an ash scraping mechanism 7 to enter a vacuum reaction kettle 16 for anaerobic cracking to obtain metal dry powder or dry mud, oil gas generated by cracking is subjected to condenser 3 to obtain oil liquid and is discharged into the oil liquid pool, and generated waste gas is purified by a filter 2 and then reaches the standard and is discharged.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations can be made by the worker in the light of the above teachings without departing from the spirit of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (9)

1. The utility model provides an aluminium powder dry residue drawing oil purification and separation device, includes charge pump (1), solid-liquid separation machine, scrapes grey mechanism (7) and electric cabinet (9), characterized by: the solid-liquid separator comprises a separator box body (22), a rotary drum (6) and a rotary drum driving mechanism, wherein the rotary drum (6) and the rotary drum driving mechanism are arranged in the separator box body (22), a feed pump (1) conveys solid-liquid mixed materials to be separated into the rotary drum (6) through a feed pipeline, an ash scraping mechanism (7) comprises an air cylinder (71), a connecting rod (72) and a scraper (73), the scraper (73) extends into the inner wall of the rotary drum (6), a liquid-oil outlet (4) is formed in the upper part of the separator box body (22), a hopper is arranged in the separator box body (22) and positioned below the rotary drum (6), the lower part of the hopper is connected with a vacuum reaction kettle (16), one end of the vacuum reaction kettle (16) is driven to rotate through a spiral stirring motor (18), a discharge hole (12) is formed in the other end of the vacuum reaction kettle (16), a stirring rake tooth (11) is installed on a middle shaft in the vacuum reaction kettle (16), and an oil-gas pipeline is connected on the vacuum reaction kettle (16), and (3) delivering oil gas generated by cracking to a condenser (3) for liquefaction, discharging the obtained liquid oil into an oil liquid pool, and filtering waste gas generated after condensation by a filter (2) and then discharging.
2. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: the rotary drum driving mechanism comprises a motor (5), a pair of chain wheels respectively arranged on an output shaft of the motor and a central shaft of the rotary drum, and a chain arranged between the chain wheels in a tensioning manner.
3. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: the connecting rod (72) is V-shaped, the center of the connecting rod (72) is fixed, one end of the connecting rod is connected with a telescopic rod of the air cylinder (71), the other end of the connecting rod is connected with the scraper (73), the air cylinder (71) is started, one end of the connecting rod (72) is pushed to sink, the other end of the connecting rod rises, and therefore the scraper (73) is driven to rise into the rotary drum (6).
4. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: the heating coil (13) is spirally wound on the outer wall of the vacuum reaction kettle (16).
5. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: and a vacuum pump (21) is connected between the condenser (3) and the filter (2) and is used for conveying the waste gas to the filter (2).
6. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: an explosion-proof valve (10) is arranged on the vacuum reaction kettle (16).
7. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: and a temperature sensor (14) and a pressure sensor (15) are arranged on the vacuum reaction kettle (16).
8. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: and a material level sensor (17) and a liquid level sensor (20) are respectively arranged in the hopper and a water tank (19) of the condenser (3).
9. The aluminum powder dry residue drawing oil purification and separation device as claimed in claim 1, wherein: and the hopper and the vacuum reaction kettle (16) are provided with discharge valves (8).
CN202121740133.4U 2021-07-28 2021-07-28 Aluminum powder dry slag wire drawing oil purification and separation device Active CN215901004U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121740133.4U CN215901004U (en) 2021-07-28 2021-07-28 Aluminum powder dry slag wire drawing oil purification and separation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121740133.4U CN215901004U (en) 2021-07-28 2021-07-28 Aluminum powder dry slag wire drawing oil purification and separation device

Publications (1)

Publication Number Publication Date
CN215901004U true CN215901004U (en) 2022-02-25

Family

ID=80290165

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121740133.4U Active CN215901004U (en) 2021-07-28 2021-07-28 Aluminum powder dry slag wire drawing oil purification and separation device

Country Status (1)

Country Link
CN (1) CN215901004U (en)

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