CN215898047U - Steel bar production is with effectual induction heating device of energy-conservation - Google Patents

Steel bar production is with effectual induction heating device of energy-conservation Download PDF

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Publication number
CN215898047U
CN215898047U CN202121554449.4U CN202121554449U CN215898047U CN 215898047 U CN215898047 U CN 215898047U CN 202121554449 U CN202121554449 U CN 202121554449U CN 215898047 U CN215898047 U CN 215898047U
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CN
China
Prior art keywords
induction heating
heating device
control box
steel bar
ups
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202121554449.4U
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Chinese (zh)
Inventor
张亚龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lianyungang Sanjiang Prestressed Steel Bar Co ltd
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Lianyungang Sanjiang Prestressed Steel Bar Co ltd
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Priority to CN202121554449.4U priority Critical patent/CN215898047U/en
Application granted granted Critical
Publication of CN215898047U publication Critical patent/CN215898047U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an induction heating device with a good energy-saving effect for steel bar production, which comprises a control box, a top plate and a heating coil, wherein the top of the top plate is provided with the control box through a screw, one end of the control box is provided with an air inlet, an air suction fan is installed in the air inlet through an installation seat, the bottom in the control box is provided with an installation bin, the top in the installation bin is provided with a UPS (uninterrupted power supply) through a screw, one end of the UPS is provided with a PLC (programmable logic controller) through a clamping groove, and a power supply protector is arranged between the PLC and the UPS. This novel induction heating device is efficient, has energy-conserving effect, has power protection's function, and water-proof effects is obvious, is fit for extensively using widely.

Description

Steel bar production is with effectual induction heating device of energy-conservation
Technical Field
The utility model relates to the technical field of induction heating, in particular to an induction heating device with a good energy-saving effect for steel bar production.
Background
A high frequency large current flows to a heating coil (usually made of copper tube) wound in a ring shape or other shape. As a result, a strong magnetic flux whose polarity is instantaneously changed is generated in the coil, and when an object to be heated such as a metal is placed in the coil, the magnetic flux penetrates the entire object to be heated, and a large eddy current is generated in the opposite direction to the heating current in the object to be heated.
Induction heating may be applied to some articles to heat in specific parts, may be applied to case hardening, melting, brazing, soldering, and to heat articles to cooperate with other articles.
The existing induction heating device has the following defects: 1. the induction heating device has low efficiency and no energy-saving effect; 2. the power supply protection function is not provided; 3. the waterproof effect is not obvious. Therefore, the induction heating device with the good energy-saving effect for steel bar production is provided.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide an induction heating device with good energy-saving effect for steel bar production, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides a rod iron production is with effectual induction heating device of energy-conservation, includes control box, roof and heating coil, the top of roof is provided with the control box through the screw, the one end of control box is provided with the air intake, and installs the suction fan through the mount pad in the air intake, the bottom is provided with the installation bin in the control box, there is the UPS power at the top through the screw mounting in the installation bin, the one end of UPS power is provided with the PLC controller through the draw-in groove, be provided with protector between PLC controller and the UPS power.
Furthermore, a heat absorption cavity is arranged at the upper end of the mounting bin, graphene particles are filled in the heat absorption cavity, electric hydraulic cylinders are mounted at two ends of the bottom of the top plate through bolts, ceramic end blocks are mounted at output ends of the electric hydraulic cylinders through screws, heating coils are arranged at the bottoms of the ceramic end blocks through screws, and wiring grooves are formed in the tops of the ceramic end blocks; the use of wiring is convenient.
Furthermore, the output end of the UPS is connected with a wire, one end of the wire is positioned in the wiring groove, and one end of the wiring groove is provided with a positioning screw.
Further, the output end of the power supply protector is connected with the input end of the UPS through a wire.
Furthermore, the output end of the PLC is connected with the input end of the electric hydraulic cylinder through a wire; the PLC controller is used for automatically controlling the working stroke of the electric hydraulic cylinder, so that the heating coil at the bottom end of the ceramic end block is driven to move downwards.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the induction heating device with good energy-saving effect for steel bar production, a workpiece to be heated is placed under the heating coil, and the PLC controller is used for automatically controlling the working stroke of the electric hydraulic cylinder, so that the heating coil at the bottom end of the ceramic end block is driven to move downwards, and an article to be heated enters the heating coil.
2. The induction heating device with good energy-saving effect for producing the steel bar is connected with a heating coil power supply, and a high-frequency large current flow direction is utilized to form the heating coil wound into a ring shape. Therefore, a strong magnetic beam with polarity changed instantly is generated in the coil, the magnetic beam penetrates through the whole heated object, and a corresponding large eddy current is generated in the opposite direction of the heating current in the heated object, so that the object is heated quickly and efficiently, and the energy-saving effect is obvious.
3. The induction heating device with good energy-saving effect for steel bar production has the advantages that the power supply protector is utilized to conveniently play the effects of stabilizing voltage and stabilizing current for the UPS power supply, the UPS power supply is well protected, the suction fan is started to blow external air into the installation bin to drive internal and external air to flow, the heat dissipation rate of electronic elements is effectively improved, and the waterproof effect in the installation bin is improved by utilizing the polytetrafluoroethylene waterproof coating.
Drawings
Fig. 1 is a schematic view of the overall structure of an induction heating device with a good energy-saving effect for steel bar production.
Fig. 2 is a schematic structural diagram of an induction heating device with a good energy-saving effect for steel bar production.
Fig. 3 is a schematic structural diagram of an induction heating device with a good energy-saving effect for steel bar production.
In the figure: 1. a control box; 2. a top plate; 3. an electric hydraulic cylinder; 4. a wiring slot; 5. a ceramic end block; 6. a heating coil; 7. a set screw; 8. an air inlet; 9. an air suction fan; 10. a UPS power supply; 11. a power supply protector; 12. a heat absorption cavity; 13. graphene particles; 14. a PLC controller; 15. installing a bin; 16. and (3) a polytetrafluoroethylene waterproof coating.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.
As shown in fig. 1-3, an energy-conserving effectual induction heating device is used in rod iron production, including control box 1, roof 2 and heating coil 6, the top of roof 2 is provided with control box 1 through the screw, the one end of control box 1 is provided with air intake 8, and installs induced draft fan 9 through the mount pad in the air intake 8, the bottom is provided with installation storehouse 15 in the control box 1, there is UPS power 10 at the top through the screw installation in installation storehouse 15, the one end of UPS power 10 is provided with PLC controller 14 through the draw-in groove, be provided with power protector 11 between PLC controller 14 and the UPS power 10.
The installation device comprises an installation bin 15 and is characterized in that a heat absorption cavity 12 is formed in the upper end of the installation bin 15, graphene particles 13 are filled in the heat absorption cavity 12, electric hydraulic cylinders 3 are installed at two ends of the bottom of a top plate 2 through bolts, ceramic end blocks 5 are installed at output ends of the electric hydraulic cylinders 3 through screws, heating coils 6 are arranged at the bottoms of the ceramic end blocks 5 through screws, and wiring grooves 4 are formed in the tops of the ceramic end blocks 5.
In this embodiment, as shown in fig. 2, the graphene particles 13 in the heat absorption cavity 12 are used to absorb heat in the mounting bin 15, so as to effectively improve the heat dissipation rate of the electronic component.
Wherein, the output end of the UPS power supply 10 is connected with a wire, one end of the wire is positioned in the wiring groove 4, and one end of the wiring groove 4 is provided with a positioning screw 7.
In the embodiment, as shown in fig. 1, the connecting wire is convenient to use and is convenient to detach.
Wherein, the output end of the power protector 11 is connected with the input end of the UPS power supply 10 through a wire.
In this embodiment, as shown in fig. 2, the power supply protector 11 is used to conveniently achieve the effects of stabilizing voltage and stabilizing current for the UPS power supply 10, and to achieve a good protection effect for the UPS power supply 10.
Wherein, the output end of the PLC 14 is connected with the input end of the electric hydraulic cylinder 3 through a lead.
In this embodiment, as shown in fig. 1 and 2, the PLC controller 14 is used to automatically control the working stroke of the electric hydraulic cylinder 3, so as to drive the heating coil 6 at the bottom end of the ceramic end block 5 to move downward, so that the object to be heated enters the heating coil 6.
The induction heating device with good energy-saving effect for producing the steel bar is characterized in that when the induction heating device works, a workpiece to be heated is placed under the heating coil 6, the PLC 14 is used for automatically controlling the working stroke of the electric hydraulic cylinder 3, so that the heating coil 6 at the bottom end of the ceramic end block 5 is driven to move downwards, an article to be heated enters the heating coil 6, the power supply of the heating coil 6 is connected, and the heating coil 6 wound into a ring shape is driven by high-frequency large current. Therefore, strong magnetic beams with polarity changing instantly are generated in the coil, the magnetic beams can penetrate through the whole heated object, corresponding large eddy current can be generated in the opposite direction of the heating current in the heated object, the object can be heated quickly and efficiently, the energy-saving effect is obvious, the power supply protector 11 is used for achieving the effects of stabilizing voltage and stabilizing current for the UPS 10, the effect of protecting the UPS 10 is good, the suction fan 9 is started to blow outside air into the installation bin 15, the inside and outside air is driven to flow, the heat dissipation rate of the electronic element is effectively improved, the polytetrafluoroethylene waterproof coating 16 is used, and the waterproof effect in the installation bin 15 is improved.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (5)

1. The utility model provides a rod iron production is with effectual induction heating device of energy-conservation, includes control box (1), roof (2) and heating coil (6), its characterized in that: the top of roof (2) is provided with control box (1) through the screw, the one end of control box (1) is provided with air intake (8), and installs suction fan (9) through the mount pad in air intake (8), the bottom is provided with installation storehouse (15) in control box (1), there is UPS power (10) at the top through the screw in installation storehouse (15), the one end of UPS power (10) is provided with PLC controller (14) through the draw-in groove, be provided with protector (11) between PLC controller (14) and UPS power (10), installation storehouse (15) inner surface layer is provided with polytetrafluoroethylene water proof coating (16).
2. The induction heating device with good energy-saving effect for the production of the steel bar according to claim 1, is characterized in that: the solar cell module is characterized in that a heat absorption cavity (12) is formed in the upper end of the mounting bin (15), graphene particles (13) are filled in the heat absorption cavity (12), electric hydraulic cylinders (3) are mounted at two ends of the bottom of the top plate (2) through bolts, ceramic end blocks (5) are mounted at output ends of the electric hydraulic cylinders (3) through screws, heating coils (6) are arranged at the bottoms of the ceramic end blocks (5) through screws, and wiring grooves (4) are formed in the tops of the ceramic end blocks (5).
3. The induction heating device with good energy-saving effect for the production of the steel bar according to claim 1, is characterized in that: the output end of the UPS (10) is connected with a wire, one end of the wire is positioned in the wiring groove (4), and one end of the wiring groove (4) is provided with a positioning screw (7).
4. The induction heating device with good energy-saving effect for the production of the steel bar according to claim 1, is characterized in that: the output end of the power supply protector (11) is connected with the input end of the UPS power supply (10) through a lead.
5. The induction heating device with good energy-saving effect for the production of the steel bar according to claim 1, is characterized in that: the output end of the PLC (14) is connected with the input end of the electric hydraulic cylinder (3) through a wire.
CN202121554449.4U 2021-07-09 2021-07-09 Steel bar production is with effectual induction heating device of energy-conservation Expired - Fee Related CN215898047U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121554449.4U CN215898047U (en) 2021-07-09 2021-07-09 Steel bar production is with effectual induction heating device of energy-conservation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121554449.4U CN215898047U (en) 2021-07-09 2021-07-09 Steel bar production is with effectual induction heating device of energy-conservation

Publications (1)

Publication Number Publication Date
CN215898047U true CN215898047U (en) 2022-02-22

Family

ID=80501023

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121554449.4U Expired - Fee Related CN215898047U (en) 2021-07-09 2021-07-09 Steel bar production is with effectual induction heating device of energy-conservation

Country Status (1)

Country Link
CN (1) CN215898047U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20220222

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