CN215893225U - Box-type resistance furnace with automatic feeding and discharging functions - Google Patents
Box-type resistance furnace with automatic feeding and discharging functions Download PDFInfo
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- CN215893225U CN215893225U CN202121130914.1U CN202121130914U CN215893225U CN 215893225 U CN215893225 U CN 215893225U CN 202121130914 U CN202121130914 U CN 202121130914U CN 215893225 U CN215893225 U CN 215893225U
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- 238000007599 discharging Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000004804 winding Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to a box-type resistance furnace with an automatic feeding and discharging function, which comprises a rack, wherein a resistance furnace main body is arranged at the top of the rack, a first lifting assembly is arranged on the outer wall of the resistance furnace main body, and a box door in transmission connection with the first lifting assembly is arranged on the left side of the resistance furnace main body. This box resistance furnace with automatic unloading function of going up, it derives to drive the inside work or material rest of resistance furnace main part through first transmission subassembly of controller control, when the work or material rest conveys on the second transmission subassembly, then drive clamping component and wait to heat the work or material rest decline through second hoisting subassembly of controller control, and start through the second servo motor on the controller control clamping component, second servo motor drives anchor clamps through screw rod and axle sleeve and breaks away from the locating piece, drive through first transmission subassembly of controller control and wait to heat the work or material rest and get into in the resistance furnace main part, the effect of unloading in reaching simple high-efficient automation, thereby the machining efficiency and the security performance of this box resistance furnace have been improved.
Description
Technical Field
The utility model relates to the technical field of resistance furnaces, in particular to a box type resistance furnace with an automatic feeding and discharging function.
Background
The resistance furnace is an industrial furnace which heats workpieces or materials by heating elements or heating media in the furnace by using current, the box type resistance furnace is one of the resistance furnaces, a shell of the box type resistance furnace is generally formed by welding section steel and steel plates, a small electric furnace is generally made into a furnace with a bracket because a certain height of a working surface needs to be maintained, the lower side of the box-type shell is provided with a leg or a bracket for supporting the furnace body, the large-scale electric furnace can be designed into a structure without a rigid chassis on a special foundation, the bricks are welded on the spot, but the electric furnace can not be lifted and moved after being installed, the furnace doors of small and medium electric furnaces can be opened and closed by a counterweight and a manual device, the lower parts of the furnace doors are generally provided with sand seal grooves, the upper edges of some furnace doors are also provided with sand seal grooves, when the furnace door is closed, the pressing device is used for enabling the furnace door to be tightly contacted with the door frame, and air leakage is reduced.
Traditional resistance furnace generally adopts the manual work to go up unloading, and its machining efficiency is low, and causes the condition such as personnel scald to take place easily, so provides a box resistance furnace with unloading function in automation and solves above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides a box type resistance furnace with an automatic feeding and discharging function, which has the advantages of automatic feeding and discharging and the like, and solves the problems that the traditional resistance furnace generally adopts manual feeding and discharging, has low processing efficiency and is easy to scald personnel.
In order to achieve the purpose, the utility model provides the following technical scheme: a box-type resistance furnace with an automatic feeding and discharging function comprises a frame, wherein a resistance furnace main body is arranged at the top of the frame, a first lifting assembly is arranged on the outer wall of the resistance furnace main body, a box door in transmission connection with the first lifting assembly is arranged on the left side of the resistance furnace main body, a first transmission assembly is arranged inside the frame, a second transmission assembly is arranged on the left side of the first transmission assembly, a second lifting assembly is arranged at the top of the frame, a clamping assembly is arranged on the outer wall of the second lifting assembly, a material rack is arranged at the top of the first transmission assembly, and a controller is arranged on the outer wall of the resistance furnace main body;
the second lifting assembly comprises a second lifting motor, a winding roller is arranged on an output shaft of the second lifting motor, a first rope is arranged on the outer wall of the winding roller, a lifting frame is arranged at the bottom of the first rope, sliding assemblies are arranged on the left side and the right side of the lifting frame and on the outer wall of the rack, and clamping assemblies are arranged on the outer wall of the lifting frame.
Further, first promotion subassembly is including setting up in the positive first promotion motor of resistance furnace main part, the input of first promotion motor is connected with the output electricity of controller, be provided with first gear on the output shaft of first promotion motor, the top of resistance furnace main part is provided with the pivot, the outer wall of pivot is provided with the second gear, the second gear passes through the chain and is connected with first gear drive, the outer wall of pivot is provided with the rolling wheel, the rolling wheel passes through the second rope and is connected with the chamber door transmission.
Further, first transmission assembly and second transmission assembly all include first servo motor, first synchronizing wheel, hold-in range, second synchronizing wheel and transfer roller, the inside of frame is provided with first servo motor, first servo motor's input is connected with the output electricity of controller, be provided with first synchronizing wheel on first servo motor's the output shaft, the inside of frame and the top that is located servo motor are provided with the transfer roller, the outer wall of transfer roller is provided with the second synchronizing wheel, the second synchronizing wheel passes through the hold-in range and is connected with first synchronizing wheel transmission.
Further, the clamping component comprises a second servo motor arranged at the top of the lifting frame, the input end of the second servo motor is electrically connected with the output end of the controller, a screw rod is arranged on the output shaft of the second servo motor, a shaft sleeve is arranged on the outer wall of the screw rod, a clamp is arranged on the outer wall of the shaft sleeve, and a positioning block matched with the clamp is arranged on the outer wall of the material frame.
Furthermore, the locating slot that matches with anchor clamps is seted up to the inside of locating piece, the outer wall of screw rod is seted up and is each other reversed external thread groove, the inner wall of axle sleeve is seted up and is had the internal thread groove with the external thread groove interlock mutually.
Further, the number of the material racks is not less than two, and a guide groove matched with the clamp is formed in the lifting frame.
Further, the sliding assembly comprises a sliding block arranged on the outer wall of the lifting frame, a sliding rail is arranged on the outer wall of the sliding block and located on the outer wall of the rack, and a sliding groove matched with the sliding rail is formed in the sliding block.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. the box type resistance furnace with the automatic feeding and discharging function has the advantages that the controller controls the first lifting motor on the first lifting assembly to start, the first lifting motor drives the box door to lift through the first gear, the chain, the second gear, the rotating shaft, the winding wheel and the second rope, so that the effect of automatically opening or closing the box door is realized, the controller controls the first transmission assembly to drive the material rack inside the resistance furnace main body to be led out, when the material rack is conveyed to the second transmission assembly, the controller controls the second lifting assembly to drive the clamping assembly and the material rack to be heated to descend, the controller controls the second servo motor on the clamping assembly to start, the second servo motor drives the clamp to be separated from the positioning block through the screw and the shaft sleeve, the controller controls the first transmission assembly to drive the material rack to be heated to enter the resistance furnace main body, and the effect of simple, high-efficiency and automatic feeding and discharging is achieved, thereby improving the processing efficiency and the safety performance of the box type resistance furnace.
2. This box resistance furnace with automatic unloading function of going up, through first transmission assembly, second hoisting component and clamping component cooperation are used, thereby make this automatic unloading conveying structure of going up be convenient for fast the segmentation convey, avoid this automatic unloading conveying structure of going up empty and cause the condition emergence that wasting of resources or energy consumption are big, this box resistance furnace's energy-conserving effect has further been improved, slide rail and slider through the sliding component on carry on spacingly and direction to the crane, make the crane move more steadily at the lift in-process, avoid the crane to move unstably and the wearing and tearing seriously lead to the condition emergence that life is short at the lift in-process.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the point A in FIG. 1;
FIG. 3 is an enlarged view of the point B in FIG. 1.
In the figure: the device comprises a machine frame 1, a resistance furnace body 2, a first lifting assembly 3, a box door 4, a first transmission assembly 5, a second transmission assembly 6, a second lifting assembly 7, a clamping assembly 8, a material rack 9, a controller 10, a second lifting motor 71, a take-up roll 72, a first rope 73, a lifting frame 74, a sliding assembly 75, a second servo motor 81, a screw rod 82, a shaft sleeve 83, a clamp 84 and a positioning block 91.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the box-type resistance furnace with automatic loading and unloading function in this embodiment includes a frame 1, a resistance furnace main body 2 is disposed on the top of the frame 1, a first lifting component 3 is disposed on the outer wall of the resistance furnace main body 2, the first lifting component 3 includes a first lifting motor disposed on the front surface of the resistance furnace main body 2, an input end of the first lifting motor is electrically connected to an output end of a controller 10, a first gear is disposed on an output shaft of the first lifting motor, a rotating shaft is disposed on the top of the resistance furnace main body 2, a second gear is disposed on the outer wall of the rotating shaft, the second gear is in transmission connection with the first gear through a chain, a winding wheel is disposed on the outer wall of the rotating shaft, the winding wheel is in transmission connection with a box door 4 through a second rope, a box door 4 in transmission connection with the first lifting component 3 is disposed on the left side of the resistance furnace main body 2, a first transmission component 5 is disposed inside the frame 1, the left side of first transmission component 5 is provided with second transmission component 6, first transmission component 5 and second transmission component 6 all include first servo motor, first synchronizing wheel, the hold-in range, second synchronizing wheel and transfer roller, the inside of frame 1 is provided with first servo motor, first servo motor's input is connected with the output electricity of controller 10, be provided with first synchronizing wheel on first servo motor's the output shaft, the inside of frame 1 and the top that is located servo motor are provided with the transfer roller, the outer wall of transfer roller is provided with the second synchronizing wheel, the second synchronizing wheel passes through the hold-in range and is connected with first synchronizing wheel transmission, the top of frame 1 is provided with second promotion subassembly 7, the outer wall that the second promoted subassembly 7 is provided with clamping component 8, the top of first transmission component 5 is provided with work or material rest 9, the outer wall of resistance furnace main part 2 is provided with controller 10.
The first transfer assembly 5 and the second transfer assembly 6 are not only outfeed transfer means but also infeed transfer means in this embodiment.
The second lifting assembly 7 comprises a second lifting motor 71, a winding roller 72 is arranged on an output shaft of the second lifting motor 71, a first rope 73 is arranged on the outer wall of the winding roller 72, a lifting frame 74 is arranged at the bottom of the first rope 73, sliding assemblies 75 are arranged on the left side and the right side of the lifting frame 74 and on the outer wall of the rack 1, each sliding assembly 75 comprises a sliding block arranged on the outer wall of the lifting frame 74, a sliding rail is arranged on the outer wall of the sliding block and on the outer wall of the rack 1, a sliding groove matched with the sliding rail is formed in the sliding block, a clamping assembly 8 is arranged on the outer wall of the lifting frame 74, each clamping assembly 8 comprises a second servo motor 81 arranged at the top of the lifting frame 74, the input end of the second servo motor 81 is electrically connected with the output end of the controller 10, a screw rod 82 is arranged on the output shaft of the second servo motor 81, a shaft sleeve 83 is arranged on the outer wall of the screw rod 82, and a clamp 84 is arranged on the outer wall of the shaft sleeve 83, the outer wall of work or material rest 9 is provided with the locating piece 91 with anchor clamps 84 looks adaptation, and the constant head tank with anchor clamps 84 looks adaptation is seted up to the inside of locating piece 91, and the outer wall of screw rod 82 has seted up each other and has been reversed outer screw thread groove, and the inner wall of axle sleeve 83 is seted up the interior screw thread groove with outer screw thread groove looks interlock, and two are no less than to the quantity of work or material rest 9, and the guide way with anchor clamps 84 looks adaptation is seted up to the inside of crane 74.
The second lifting assembly 7 in this embodiment is not only the elevation adjustment mechanism of the clamping assembly 8, but also the mounting support structure of the clamping assembly 8.
The working principle of the above embodiment is as follows:
the controller 10 controls the first lifting motor on the first lifting component 3 to start, the first lifting motor drives the box door 4 to lift through the first gear, the chain, the second gear, the rotating shaft, the winding wheel and the second rope, so as to realize the effect of automatically opening or closing the box door 4, the controller 10 controls the first transmission component 5 to drive the material rack 9 inside the resistance furnace main body 2 to export, when the material rack 9 is conveyed to the second transmission component 6, the controller 10 controls the second lifting component 7 to drive the clamping component 8 and the material rack 9 to be heated to descend, the controller 10 controls the second servo motor 81 on the clamping component 8 to start, the second servo motor 81 drives the clamp 84 to be separated from the positioning block 91 through the screw 82 and the shaft sleeve 83, the controller 10 controls the first transmission component 5 to drive the material rack 9 to be heated to enter the resistance furnace main body 2, reach the effect of simple high-efficient automatic unloading of going up, thereby the machining efficiency and the security performance of this box resistance furnace have been improved, through first transmission assembly 5, second transmission assembly 6, second hoisting component 7 and clamping component 8 cooperation are used, thereby make this automatic unloading transport structure of going up be convenient for fast the segmentation convey, avoid this automatic unloading transport structure sky and cause the condition emergence that the wasting of resources or energy consumption are big, this box resistance furnace's energy-conserving effect has further been improved, slide rail and slider through on the slip subassembly 75 carry on spacingly and direction to crane 74, make crane 74 move more steadily at the lift in-process, avoid crane 74 to move steadily and the condition emergence that the wearing and tearing seriously lead to life to hang down in the lift in-process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a box resistance furnace with unloading function in automation, includes frame (1), its characterized in that: the resistance furnace comprises a rack (1), and is characterized in that a resistance furnace main body (2) is arranged at the top of the rack (1), a first lifting component (3) is arranged on the outer wall of the resistance furnace main body (2), a box door (4) in transmission connection with the first lifting component (3) is arranged on the left side of the resistance furnace main body (2), a first transmission component (5) is arranged inside the rack (1), a second transmission component (6) is arranged on the left side of the first transmission component (5), a second lifting component (7) is arranged at the top of the rack (1), a clamping component (8) is arranged on the outer wall of the second lifting component (7), a material rest (9) is arranged at the top of the first transmission component (5), and a controller (10) is arranged on the outer wall of the resistance furnace main body (2);
the second lifting assembly (7) comprises a second lifting motor (71), a winding roller (72) is arranged on an output shaft of the second lifting motor (71), a first rope (73) is arranged on the outer wall of the winding roller (72), a lifting frame (74) is arranged at the bottom of the first rope (73), sliding assemblies (75) are arranged on the left side and the right side of the lifting frame (74) and on the outer wall of the rack (1), and clamping assemblies (8) are arranged on the outer wall of the lifting frame (74).
2. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 1, wherein: first promotion subassembly (3) are including setting up in the positive first promotion motor of resistance furnace main part (2), the input of first promotion motor is connected with the output electricity of controller (10), be provided with first gear on the output shaft of first promotion motor, the top of resistance furnace main part (2) is provided with the pivot, the outer wall of pivot is provided with the second gear, the second gear passes through the chain and is connected with first gear drive, the outer wall of pivot is provided with the rolling wheel, the rolling wheel passes through the second rope and is connected with chamber door (4) transmission.
3. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 1, wherein: first transmission assembly (5) and second transmission assembly (6) all include first servo motor, first synchronizing wheel, hold-in range, second synchronizing wheel and transfer roller, the inside of frame (1) is provided with first servo motor, first servo motor's input is connected with the output electricity of controller (10), be provided with first synchronizing wheel on first servo motor's the output shaft, the inside of frame (1) and the top that is located servo motor are provided with the transfer roller, the outer wall of transfer roller is provided with the second synchronizing wheel, the second synchronizing wheel passes through the hold-in range and is connected with first synchronizing wheel transmission.
4. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 1, wherein: the clamping assembly (8) comprises a second servo motor (81) arranged at the top of the lifting frame (74), the input end of the second servo motor (81) is electrically connected with the output end of the controller (10), a screw rod (82) is arranged on the output shaft of the second servo motor (81), a shaft sleeve (83) is arranged on the outer wall of the screw rod (82), a clamp (84) is arranged on the outer wall of the shaft sleeve (83), and a positioning block (91) matched with the clamp (84) is arranged on the outer wall of the material frame (9).
5. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 4, wherein: the positioning block (91) is internally provided with a positioning groove matched with the clamp (84), the outer wall of the screw rod (82) is provided with outer thread grooves which are opposite to each other, and the inner wall of the shaft sleeve (83) is provided with an inner thread groove meshed with the outer thread grooves.
6. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 5, wherein: the number of the material racks (9) is not less than two, and a guide groove matched with the clamp (84) is formed in the lifting frame (74).
7. The box-type resistance furnace with the automatic feeding and discharging function as claimed in claim 1, wherein: the sliding assembly (75) comprises a sliding block arranged on the outer wall of the lifting frame (74), a sliding rail is arranged on the outer wall of the sliding block and located on the outer wall of the rack (1), and a sliding groove matched with the sliding rail is formed in the sliding block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121130914.1U CN215893225U (en) | 2021-05-25 | 2021-05-25 | Box-type resistance furnace with automatic feeding and discharging functions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121130914.1U CN215893225U (en) | 2021-05-25 | 2021-05-25 | Box-type resistance furnace with automatic feeding and discharging functions |
Publications (1)
Publication Number | Publication Date |
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CN215893225U true CN215893225U (en) | 2022-02-22 |
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Application Number | Title | Priority Date | Filing Date |
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CN202121130914.1U Expired - Fee Related CN215893225U (en) | 2021-05-25 | 2021-05-25 | Box-type resistance furnace with automatic feeding and discharging functions |
Country Status (1)
Country | Link |
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CN (1) | CN215893225U (en) |
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2021
- 2021-05-25 CN CN202121130914.1U patent/CN215893225U/en not_active Expired - Fee Related
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Granted publication date: 20220222 |