CN215886836U - Film coating device - Google Patents

Film coating device Download PDF

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Publication number
CN215886836U
CN215886836U CN202122457804.2U CN202122457804U CN215886836U CN 215886836 U CN215886836 U CN 215886836U CN 202122457804 U CN202122457804 U CN 202122457804U CN 215886836 U CN215886836 U CN 215886836U
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China
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coating
roller
coating roller
roll
film coating
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CN202122457804.2U
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Chinese (zh)
Inventor
马彪
刘明刚
柳生
彭鹰
周志颖
张东辉
胡广川
李向阳
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CSG Holding Co Ltd
Wujiang CSG Glass Co Ltd
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CSG Holding Co Ltd
Wujiang CSG Glass Co Ltd
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Abstract

The utility model discloses a film coating device which comprises a rack, a film coating mechanism, a cleaning mechanism and a guide pipe, wherein the film coating mechanism and the cleaning mechanism are fixedly connected with the rack, the guide pipe is used for guiding a film coating liquid to the film coating mechanism, the film coating mechanism comprises a first film coating roller and a second film coating roller which are arranged in parallel, the cleaning mechanism comprises a cross beam, a cleaning piece and connecting rods fixed on two sides of the cross beam, the connecting rods are used for fixing the cleaning piece, and the cleaning piece is used for being attached to the surface of a roller of the first film coating roller so as to clean marks and stains on the first film coating roller. According to the film coating device, one end of the wiping piece is clamped on the beam through the connecting rod in the clearing mechanism, so that the fixed end of the wiping piece is uniformly stressed, the other end of the wiping piece is tightly attached to the first film coating roller, residual marks and stains on the first film coating roller can be completely erased, and the yield of glass is further improved; and the wiping piece is easy to fix and clamp, and the wiping piece is convenient to replace easily.

Description

Film coating device
Technical Field
The utility model relates to the technical field of glass production equipment, in particular to a film coating device.
Background
With the development of clean energy, the application of photovoltaic glass is wider and wider, and the key of photovoltaic power generation is to effectively absorb sunlight to improve the photovoltaic power generation efficiency. At present, the glass for photovoltaic modules has the reflectivity of about 4 percent, the absorptivity of less than 1 percent, the transmittance of visible light generally does not exceed 92 percent, and because the absorptivity of the glass to light is smaller, the space capable of being reduced is limited, so that the method for reducing the reflectivity is the best method for improving the light transmittance. The reflection can be reduced by plating a layer of anti-reflection film on the surface of the photovoltaic glass, and the light transmission effect of the photovoltaic glass is improved.
Based on the optical antireflection principle, the photovoltaic antireflection glass is a product of glass deep processing which is obtained by plating an antireflection film on a glass raw sheet and then curing the glass sheet or forming an antireflection film layer on the surface of the glass sheet by a chemical method. The current methods for coating the glass surface include a pull coating method, a roll coating method, and a tco (transparent Conductive oxide) glass coating method. The lift-draw coating method is not suitable for single-layer coating, the liquid level must be ensured to have no vibration in the process of lift-draw coating, and the substrate rises vertically, at a constant speed and continuously, so that a continuous film layer with uniform thickness is ensured to be formed on the surface of the substrate; if the liquid level vibrates during the lifting process, the film layer will generate stripes and steps, resulting in discontinuity and uneven thickness of the film layer. The TCO glass coating method is suitable for single-layer and double-layer coating, and the product has stable photoelectric performance, high yield and good thermal stability, but the TCO glass coating method has high technical threshold and high equipment investment and subsequent maintenance cost. In consideration of production efficiency, cost input and automation degree, a roller coating type film coating method is mostly adopted to coat a layer of antireflection film on glass.
Most of the types of coating liquids used in the existing roller coating type coating method are alcohol coating liquids, and a peristaltic pump is adopted for adding liquid in roller coating equipment, and the liquid level is unstable due to discontinuity of liquid outlet quantity caused by rotation of a roller of the peristaltic pump; in addition, alcohol liquid is volatile, concentration change of the liquid on the coating roller can be caused by the phenomena, marks and stains appear on the coating roller, color difference can appear on the coated glass, the thickness of a film layer is uneven, and the film layer is easily damaged in the using process, so that the service life of the coated glass is shortened.
In order to eliminate color difference on glass, a method of adding a wiping piece is adopted, the wiping piece is attached to a coating roller, and friction is generated between the wiping piece and the coating roller along with the rotation of the coating roller in the coating process so as to drive the wiping piece to remove residual marks, stains and the like of coating liquid on the coating roller. However, the wiping piece belongs to a consumable product, and the wiping piece needs to be replaced periodically to ensure effective color difference elimination effect, so a fixing device convenient for replacing the wiping piece needs to be arranged; in addition, good fixation of the wiping piece is particularly important, if the wiping piece is not firmly fixed, the wiping piece can run away from the coating roller, and then the wiping piece can be twisted between the two rollers, so that the operation of the coating device is influenced, and the wiping piece cannot continuously wipe the rollers; in addition, the wiping piece is not firmly fixed, and the fixed side of the wiping piece is unevenly stressed, so that the tight fit between the wiping piece and the coating roller is uneven, and marks at certain positions on the coating roller cannot be wiped. Such conditions occurring during the coating process affect the working efficiency and also the quality of the glass.
SUMMERY OF THE UTILITY MODEL
In view of the above, in order to solve the problems in the prior art, the present invention provides an improved coating device, which is used to solve the problems that the wiping member for wiping the coating roller is inconvenient to replace and the wiping member is not effectively fixed, so that the wiping member is easily taken away by the coating roller or the marks and the lines on the surface of the coating roller cannot be completely erased.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a coating device for plate one deck antireflection coating on glass, including the frame, with frame fixed connection's coating mechanism and clearance mechanism, pipe, the pipe is used for leading coating liquid coating mechanism, coating mechanism includes parallel arrangement's first coating film roller and second coating film roller, clearance mechanism includes the crossbeam, cleans the piece and fixes the connecting rod of crossbeam both sides, the connecting rod is used for fixing clean the piece, clean the piece be used for with the roller surface laminating of first coating film roller is in order to clear away imprint and spot on the first coating film roller.
The cleaning mechanism is arranged on the coating mechanism, one end of the wiping piece is firmly clamped on the beam through the connecting rod in the cleaning mechanism, the stress on the fixed end of the wiping piece is ensured to be uniform, the other end of the wiping piece is tightly attached to the first coating roller, and with the rotation of the first coating roller, the residual marks and stains of the coating liquid on the first coating roller can be completely erased by the wiping piece, so that the yield of glass is favorably improved; in addition, the wiping piece can be easily replaced only by rotating the connecting rod.
Preferably, the direction of the wiping piece extending from the cross beam to the first coating roller is the same as the rotating direction of the first coating roller, and the rotating direction of the first coating roller is opposite to the rotating direction of the second coating roller. Ensuring that the wiping piece can be tightly attached to the first coating roller; and the first coating roller and the second coating roller can be extruded mutually, so that no gap is reserved between the first coating roller and the second coating roller.
Preferably, the length of the wiping piece along the length direction of the first coating roller is greater than or equal to the width of the glass, the width range of the wiping piece is 3-5cm, and the area of the first coating roller attached to the wiping piece accounts for 20% -30% of the surface area of the roller of the first coating roller. In some embodiments of the utility model, the length of the wiping member along the length of the first coating roller is greater than the width of the glass, ensuring that the length of the first coating roller in contact with the glass is sufficient to remove blots and stains. The width range of the wiping piece is 3-5cm, the attachment between the wiping piece and the first coating roller is realized by soaking coating liquid, and the coating liquid can be sprayed to the wiping piece to wet the wiping piece before the wiping piece is fixed to the cross beam; or the first coating roller and the second coating roller are rotated firstly, the coating liquid is conveyed to the first coating roller through the guide pipe, and the wiping piece paved on the first coating roller can be soaked after the first coating roller is gradually wetted. In order to ensure that the wiping part and the first coating roller have effective joint areas, the joint area of the first coating roller and the wiping part accounts for 20-30%, preferably 25% of the surface area of the roller of the first coating roller along the length direction of the first coating roller, and when the joint area exceeds 30%, the running resistance of the first coating roller is too large, so that the wiping part is deformed and the service life is shortened; when the amount of the coating is less than 20%, the wiper cannot be closely fitted to the first coating roller, resulting in poor effect of eliminating color difference.
Preferably, one end of each of the two connecting rods is rotatably connected with the cross beam, and the two connecting rods are used for clamping the wiping piece on the cross beam; the length of both connecting rods is greater than the width of the wiper. The one end that guarantees the wiper piece by fixed can be by the centre gripping completely, avoids appearing the inhomogeneous condition of centre gripping and leads to the wiper piece atress inhomogeneous and influence the wiping effect. In some embodiments of the utility model, one side of each connecting rod close to the cross beam is arranged in a zigzag shape, so that the contact area between the connecting rod and the wiping piece is increased, and the wiping piece is favorably and firmly fixed between the connecting rod and the cross beam. Screw holes are correspondingly formed in one ends of the two connecting rods and the cross beam, and a nut is fixed after a screw penetrates through the screw holes, so that the two connecting rods are rotatably connected with the cross beam; the other ends of the two connecting rods and the cross beam are correspondingly provided with screw holes, when the wiper is fixed by the connecting rods, the wiper penetrates through the screw holes and screws up with screw nuts to fix the wiper, the wiper is prevented from falling off due to the fact that the other ends of the connecting rods are not fixed in the film coating process, and the two connecting rods are parallel to the cross beam.
Preferably, the thickness of the wiping piece ranges from 0.5 mm to 1mm, and the gram weight of the wiping piece is 200-300g/m2The wiping piece is made of non-woven fabric, and the non-woven fabric is made of terylene or acrylon. The thickness of the wiping piece corresponds to the gram weight, when the gram weight is too small, the adsorbed coating liquid is less, the friction force between the wiping piece and the first coating roller is small, and lines and marks are not easy to remove; when the gram weight is too large, more solution is adsorbed, the friction force between the wiping part and the first coating roller is larger, and further the force acting on the cross beam is larger, the cross beam can vibrate, and further the film layer on the surface of the glass is influenced, so that stripes are generated, and the film layer is discontinuous and uneven in thickness. In some embodiments of the utility model, the roughness of the wipe is fine in grade. When the roughness grade of the used non-woven fabric is ordinary or sub-fine, the non-woven fabric is flatly laid on the first coating roller to enable the non-woven fabric and the first coating roller to be attached, and uneven color difference is eliminated due to the rough surface of the non-woven fabric, so that blocky color difference is generated on the surface of the glass; and the common series of non-woven fabrics have the phenomena of pilling and hair falling, which can affect the quality of products.
Furthermore, the central line of the roll shaft of the first coating roller and the central line of the roll shaft of the second coating roller are positioned on the same horizontal plane, the roller of the first coating roller is used for being attached to the roller of the second coating roller, the guide pipe is used for guiding coating liquid between the first coating roller and the second coating roller, and the first coating roller is used for coating the coating liquid on the surface of the glass. In some embodiments of the utility model, the first coating roller comprises a two-layer structure, wherein the inner layer is a steel roller, a rubber roller is sleeved outside the steel roller, and the rubber roller is soft; the second coating roller is a steel roller, so that the first coating roller and the second coating roller are tightly attached to each other, no gap is generated, and when coating liquid flows to the attachment position between the first coating roller and the second coating roller through the guide pipe, the coating liquid can be prevented from leaking from the gap. The guide pipe guides the coating liquid to the joint between the first coating roller and the second coating roller, so that on one hand, the wiping piece can be always kept in a wet state and cannot fall off, and the first coating roller is effectively erased; on the other hand, the coating liquid is continuously provided for the coating of the glass.
More preferably, the length of the roller of the first coating roller is the same as that of the roller of the second coating roller, the outer diameter of the roller of the first coating roller is larger than that of the roller of the second coating roller, and the first coating roller and the second coating roller are perpendicular to the moving direction of the glass. The length of the roller of the first coating roller is the same as that of the roller of the second coating roller, so that the coating liquid can not leak from the circumferential surface of the roller of the first coating roller all the time and only can flow out from two ends of the roller of the first coating roller. The coating is to roll the coating liquid on the surface of the glass through the first coating roller, so the first coating roller can contact with the glass, the roller shaft of the first coating roller and the roller shaft of the second coating roller are arranged on the same horizontal plane, the outer diameter of the roller of the first coating roller is larger than that of the roller of the second coating roller, the second coating roller can be prevented from contacting with the glass, and the glass can be cracked due to the fact that the second coating roller is made of steel. The frame is provided with a conveyor belt for conveying glass to be coated to the first coating roller, and when the glass moves below the first coating roller and contacts with the first coating roller, the coating liquid on the first coating roller can be coated on the surface of the glass in a rolling way.
Preferably, two ends of the cross beam are respectively fixedly connected with the rack, the cross beam is close to the first coating roller and parallel to the first coating roller, the horizontal height of the cross beam is smaller than that of a roller shaft of the first coating roller, and the length of the cross beam is equal to or greater than that of a roller of the first coating roller. The horizontal height of the cross beam is smaller than that of a roller shaft of the first coating roller, namely, the wiping piece extends from bottom to top to be attached to the first coating roller, and the sufficient contact area between the wiping piece and the roller surface of the first coating roller can be ensured; if the horizontal height that sets up the crossbeam is greater than the horizontal height of the roller of first coating film roller, then need from the top down extend to with the laminating of first coating film roller wiping member, in order to guarantee that the laminating nature of wiping member is better, need extend to the laminating department of first coating film roller and second coating film roller or be close its laminating department with the other end of wiping member, then the rotation of first coating film roller and second coating film roller may be drawn into the wiping member, makes it unable continuation erase the trace and the spot on first coating film roller surface. In addition, in some embodiments of the utility model, the length of the beam is greater than the length of the cylinder of the first coating roller, ensuring that a wiper of the width required to completely wipe the entire cylinder surface of the first coating roller can be secured to the beam.
Preferably, the coating mechanism comprises a recycling tank, the recycling tank is arranged at each of two ends of the first coating roller and the second coating roller, one end of the recycling tank is fixedly connected with the rack, and the recycling tank is used for collecting the coating liquid flowing down from two ends of the first coating roller and the second coating roller. The recycling tank can recycle the coating liquid flowing down from the two ends of the first coating roller and the second coating roller, and can also guide the collected coating liquid back to the upper part of the first coating roller for reuse through the guide pipe.
Compared with the prior art, the utility model has the advantages that: the coating device is reasonable in structural design, one end of the wiping piece is firmly clamped on the beam through the connecting rod in the clearing mechanism, the fixed end of the wiping piece is uniformly stressed, the other end of the wiping piece is tightly attached to the first coating roller, and with the rotation of the first coating roller, residual marks and stains of coating liquid on the first coating roller can be completely erased by the wiping piece, so that the yield of glass is favorably improved; and the operation of fixing and clamping the wiping piece is simple, the wiping piece is convenient to replace easily, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic perspective view of a coating apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic side view of a coating apparatus according to a preferred embodiment of the present invention;
FIG. 3 is a schematic perspective view of a cross member and a connecting rod rotatably connected thereto in accordance with a preferred embodiment of the present invention;
wherein: the device comprises a rack-1, a first coating roller-2, a second coating roller-3, a recovery tank-4, a beam-5, a wiping part-6, glass-7, a conduit-8 and a connecting rod-9.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not a whole embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the coating apparatus of the present embodiment includes a frame 1, a coating mechanism and a cleaning mechanism fixedly connected to the frame 1, and a conduit 8. The conduit 8 is used for guiding the coating liquid to the coating mechanism.
The coating mechanism comprises a first coating roller 2, a second coating roller 3 and a recovery tank 4 which are arranged in parallel, the first coating roller 2 and the second coating roller 3 are parallel to each other, the first coating roller 2 and the second coating roller 3 are perpendicular to the moving direction of the glass 7, and the rotating direction of the first coating roller 2 is opposite to that of the second coating roller 3. The recovery tanks 4 are arranged at two ends of the first coating roller 2 and the second coating roller 3, and the recovery tanks 4 are two in total; one end of each recovery tank 4 is fixedly connected with the frame 1. The first coating roller 2 is used for coating the coating liquid on the surface of the glass 7, the roller of the second coating roller 3 is partially attached to the roller of the first coating roller 2, and the first coating roller 2 and the second coating roller 3 are tightly attached to each other through mutual extrusion, so that no gap is generated. The recycling tank 4 is used for collecting the coating liquid flowing from the two ends of the first coating roller 2 and the second coating roller 3 and guiding the collected coating liquid back to the upper part of the first coating roller 2 again. In addition, the length of the roller of the first coating roller 2 is the same as that of the roller of the second coating roller 3, the roller shaft of the first coating roller 2 and the roller shaft of the second coating roller 3 are positioned on the same horizontal plane, and the outer diameter of the roller of the first coating roller 2 is larger than that of the roller of the second coating roller 3.
The cleaning mechanism comprises a cross beam 5, a wiping part 6 and connecting rods 9 fixed on two sides of the cross beam 5, two ends of the cross beam 5 are respectively fixedly connected with the frame 1, and the cross beam 5 is close to the first coating roller 2 and is parallel to the first coating roller 2; along the length direction of the first coating roller 2, the area of the first coating roller 2 attached to the wiping piece 6 accounts for 25% of the surface area of the roller of the first coating roller 2. One end of the wiping piece 6 is fixed on the cross beam 5 through a connecting rod 9, and the extending direction of the wiping piece 6 from the cross beam 5 to the first coating roller 2 is the same as the rotating direction of the first coating roller 2. In this embodiment, the horizontal height of the beam 5 is smaller than the horizontal height of the roll shaft of the first coating roll 2, and the length of the beam 5 is larger than the length of the roll barrel of the first coating roll 2. One end of each connecting rod 9 is rotatably connected with the cross beam 5, the length of each connecting rod 9 is larger than the width of each wiping piece 6, and the wiping pieces 6 are fixed between the cross beams 5 and the connecting rods 9 through the two connecting rods 9.
In this embodiment, the wiping member 6 is used to remove residual marks, stains, lines, etc. on the first coating roller 2 due to the concentration change of the coating liquid or the volatilization of the solvent, and the wiping member 6 is preferably a non-woven fabric made of polyester or acrylic. Wherein the length of the wiping piece 6 along the length direction of the first film coating roller 2 is greater than the width of the glass 7, and the width range of the wiping piece 6 is 3-5 cm; the thickness range is 0.5-1mm, the gram weight is 200-2The level of roughness is fine.
The working principle of the film coating device is as follows: rotating the two connecting rods 9 to gradually increase the angle between the connecting rods 9 and the cross beam 5 until one end of the wiping piece 6 can be laid on the cross beam 5, then rotating the two connecting rods 9 to gradually decrease the angle between the connecting rods 9 and the cross beam 5 until the connecting rods 9 tightly press the wiping piece 6, and tightly fixing the wiping piece 6 between the connecting rods 9 and the cross beam 5; the other ends of the two connecting rods 9 are fixed to the cross beam 5 with screws and nuts. The wiper 6 is laid flat on the first coating roller 2 and is conformed thereto. And starting the coating device to enable the first coating roller 2 and the second coating roller 3 to rotate, so that the coating liquid starts to circulate. Carry first coating film roller 2 with coating film liquid through pipe 8 on, all wet with the whole periphery of first coating film roller 2 gradually for wiper 6 with the laminating of first coating film roller 2 is also soaked, because at the coating film in-process, the coating film lasts on flowing to first coating film roller 2, can guarantee wiper 6 closely laminates with first coating film roller 2 all the time, constantly clears away the trace on roller surface, spot and line at first coating film roller 2 operation in-process. When the glass 7 to be coated is conveyed to the lower part of the first coating roller 2 through the conveyor belt on the frame 1 and is contacted with the first coating roller 2 for coating, color difference cannot be generated on the surface of the glass 7, the film uniformity of the coated glass 7 is ensured, and the coating yield is improved.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement the utility model, and not to limit the scope of the utility model, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.

Claims (10)

1. The utility model provides a coating device for plate one deck antireflection coating on glass, its characterized in that, including the frame, with frame fixed connection's coating mechanism and clearance mechanism, pipe, the pipe is used for leading coating liquid coating mechanism, coating mechanism includes parallel arrangement's first coating film roller and second coating film roller, clearance mechanism includes the crossbeam, cleans the piece and fixes the connecting rod of crossbeam both sides, the connecting rod is used for fixing clean the piece, clean the piece be used for with the roller surface laminating of first coating film roller is in order to clear away imprint and spot on the first coating film roller.
2. The coating apparatus of claim 1 wherein said wiper member extends from said beam toward said first coating roller in the same direction as said first coating roller rotates in a direction opposite to the direction of rotation of said second coating roller.
3. The coating device according to claim 1, wherein the length of the wiper in the length direction of the first coating roller is greater than or equal to the width of the glass, the width of the wiper is in the range of 3-5cm, and the area of the first coating roller, which is attached to the wiper, occupies 20-30% of the surface area of the roller of the first coating roller.
4. The plating device according to claim 1, wherein one end of each of two connecting rods is rotatably connected to the cross member, and the two connecting rods are used for clamping the wiper member to the cross member; the length of both connecting rods is greater than the width of the wiper.
5. The plating device as recited in claim 1, wherein the wiper has a thickness in the range of 0.5-1mm, and a grammage of 200 g/m and 300g/m2
6. The plating device according to claim 1, wherein the wiper is a nonwoven fabric.
7. The coating apparatus of claim 1 wherein the roll axis of the first coating roll and the roll axis of the second coating roll are positioned in a common horizontal plane, the roll of the first coating roll being adapted to engage the roll of the second coating roll, the conduit being adapted to direct coating fluid between the first coating roll and the second coating roll, the first coating roll being adapted to apply the coating fluid to the surface of the glass.
8. The coating apparatus of claim 7, wherein the first coating roller and the second coating roller have the same length, the first coating roller has a larger outer diameter than the second coating roller, and the first coating roller and the second coating roller are perpendicular to the direction of movement of the glass.
9. The coating device according to claim 1, wherein two ends of the beam are respectively fixedly connected with the frame, the beam is close to the first coating roller and parallel to the first coating roller, the horizontal height of the beam is smaller than that of a roller shaft of the first coating roller, and the length of the beam is equal to or greater than that of a roller of the first coating roller.
10. The coating device according to claim 1, wherein the coating mechanism comprises a recycling tank, the recycling tank is disposed at each of two ends of the first coating roller and the second coating roller, one end of the recycling tank is fixedly connected to the frame, and the recycling tank is used for collecting the coating liquid flowing down from the two ends of the first coating roller and the second coating roller.
CN202122457804.2U 2021-10-12 2021-10-12 Film coating device Active CN215886836U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122457804.2U CN215886836U (en) 2021-10-12 2021-10-12 Film coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122457804.2U CN215886836U (en) 2021-10-12 2021-10-12 Film coating device

Publications (1)

Publication Number Publication Date
CN215886836U true CN215886836U (en) 2022-02-22

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ID=80250292

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122457804.2U Active CN215886836U (en) 2021-10-12 2021-10-12 Film coating device

Country Status (1)

Country Link
CN (1) CN215886836U (en)

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