CN215882691U

CN215882691U - Automatic sponge extrusion device

Info

Publication number: CN215882691U
Application number: CN202122300601.2U
Authority: CN
Inventors: 周心敏
Original assignee: Jingzhou Youlian Aluminum Equipment Co ltd
Current assignee: Jingzhou Youlian Aluminum Equipment Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2022-02-22
Anticipated expiration: 2031-09-22

Abstract

The utility model relates to the technical field of extruders, and discloses an automatic sponge extrusion device which comprises a frame, wherein support frames are symmetrically arranged on two sides of the frame, an upper layer transmission roller set, a middle layer transmission roller set and a lower layer transmission roller set are arranged between the opposite support frames in parallel, each layer of transmission roller set comprises a plurality of transmission rollers arranged in parallel, the middle layer transmission roller set and the lower layer transmission roller set comprise an extrusion part and a transmission part, the extrusion part is positioned under the upper layer transmission roller set, the length of the extrusion part is equal to that of the upper layer transmission roller set, the transmission part is positioned at the feed end of the extrusion part, the length of the transmission part is larger than that of a sponge, a transmission gap for the sponge to pass is arranged between the two layers of transmission roller sets, a driving mechanism for driving the transmission rollers to rotate is arranged on one side of the support frames, a material collecting plate is arranged on one side of the lower layer transmission roller set, a material collecting box is arranged on one side of the material collecting plate, a slurry collecting mechanism is arranged on one side of the middle layer transmission roller set, and the utility model can automatically extrude the sponge for two times, convenient and fast, the extrusion is efficient.

Description

Automatic sponge extrusion device

Technical Field

The utility model relates to the technical field of extruders, in particular to an automatic sponge extrusion device.

Background

In the process of producing the ceramic filter plate, the main flow is to buy the sponge first, then cut the periphery into inclined planes, fully soak in alumina slurry, then dry the sponge with the oven, form the semi-manufactured ceramic filter plate, the worker should spray the alumina slurry on the surface of the semi-manufactured ceramic filter plate once again to carry on surface treatment, make the surface smoother, sinter into finished products through the high temperature finally, the alumina sinters under the high temperature condition and forms the alumina ceramic, is used for making the filter core that the molten aluminum filters finally, it is a high temperature resistant filter material.

When soaking the alumina slurry to the sponge, fully soak the back, need extrude the thick liquid in the sponge, make its content at certain within range, toast the stoving again, current extrusion device extrudees through the driving roller, once extrude after accomplishing, the manual work is filled in the driving roller again with the sponge and is carried out once more and extrude, reach anticipated effect, because need artificial participation, consequently, the extrusion process is not consistent, make efficiency lower, and it increases alone specially for the putty to transmit once more again, extravagant cost of labor, consequently, need an automatic sponge extrusion device to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic sponge extruding device which has the effects of automatic extruding twice and high extruding efficiency.

The technical purpose of the utility model is realized by the following technical scheme: the utility model provides an automatic change sponge extrusion device, includes the frame, frame bilateral symmetry is provided with the support frame, and parallel arrangement has upper, middle and lower three-layer drive roller set between the relative support frame, and every layer of drive roller set includes a plurality of parallel arrangement's driving roller, middle and lower two-layer drive roller set includes extrusion portion and conveying portion, extrusion portion is located under the upper drive roller set and length and upper drive roller set length equal, conveying portion is located the feed end of extrusion portion and length is greater than the length of sponge, sets up the conveying clearance that makes the sponge pass through between the adjacent two-layer drive roller set, support frame one side is provided with drive roller pivoted actuating mechanism, and lower floor drive roller set one side is provided with the flitch that gathers materials, the one side of flitch that gathers materials is provided with the workbin, and intermediate level drive roller set one side is provided with thick liquids and collects the mechanism.

Through adopting above-mentioned technical scheme, the sponge gets into from middle level drive division, through the effect of upper drive roller set and lower floor's drive roller set, accomplishes extrusion for the first time, and the back is accomplished in the extrusion, falls into the drive division of lower floor's drive roller set under the effect of gravity, then gets into the extrusion portion of lower floor's drive roller set, under the effect of middle level drive roller combination lower floor's drive roller set, accomplishes the extrusion for the second time to realize not having under artificial intervention's the condition, realize twice extrusion automatically.

As a further arrangement of the utility model, the support frame comprises support plates, the support plates are fixedly connected with the frame, transmission rollers are arranged between the two support plates at intervals in parallel, the upper ends and the lower ends of the support plates are respectively provided with a support frame, an adjusting plate is connected in the support frame in a sliding manner, the transmission rollers are rotatably connected between the two adjusting plates, one side of each adjusting plate is fixedly connected with a screw rod, one end of each screw rod is in threaded connection with the support frame, and one end of each screw rod is provided with a rotating handle.

Through adopting above-mentioned technical scheme, through the upper and lower height of adjusting the carriage, can adjust the clearance between two drive roll sets to adjust the extrusion pressure degree, convenient and fast adjusts the position that the installation frame can adjust whole layer drive roll set moreover, compares every drive roll of adjusting one by one, and this kind of mode is convenient high-efficient, saves adjust time.

The driving mechanism comprises transmission gears arranged on one side of an upper transmission roller group and extrusion parts of a middle transmission roller group and a lower transmission roller group, the transmission gears between the two adjacent transmission roller groups are meshed with each other, chain wheels are arranged on one side of the middle transmission roller group, which is far away from the transmission gears, and one side of a conveying part of the lower transmission roller group, chains are arranged between every two chain wheels, and one end of the transmission roller on one side of the middle transmission roller group is connected with a motor.

By adopting the technical scheme, the transmission rollers on the same layer can rotate in the same direction and the transmission rollers on the adjacent layers in the vertical direction can rotate in the opposite directions by matching the transmission gear with the chain wheel and the chain, so that the effects of extrusion and feeding are achieved.

As a further arrangement of the utility model, the slurry collecting mechanism comprises a slurry collecting groove which is arranged between two transmission rollers connected in a middle transmission roller, the slurry collecting groove is fixedly connected with the support frame, one side of the slurry collecting groove is connected with a slurry suction pipe, one end of each of a plurality of slurry suction pipes is connected with a slurry suction main pipe, one end of each slurry suction main pipe is connected with a negative pressure pump, one end of each negative pressure pump is connected with a hose, and one end of each hose is connected with a slurry collecting box.

Through adopting above-mentioned technical scheme, be provided with thick liquids collection device between middle level driving roller, can avoid the thick liquids to drip to lower floor's driving roller group and lead to the secondary extrusion effect not good.

As a further arrangement of the utility model, the axes of the driving rollers in two adjacent layers of the driving roller sets are positioned on the same vertical plane.

Through adopting above-mentioned technical scheme, two liang of group about the driving roller extrudees the sponge, and extrusion effect is better.

As a further arrangement of the utility model, the slurry collection box is positioned at the bottom of the lower transmission roller group.

By adopting the technical scheme, most of slurry can be recycled, and the cost is saved.

The utility model has the beneficial effects that:

1. opening a motor, driving rollers are driven by the motor to rotate, the driving rollers drive a gear to rotate and a chain wheel to rotate, the chain wheel drives the driving rollers on the same layer of the middle layer to rotate along the same direction, the gear drives the driving rollers on the adjacent upper and lower layers to rotate along the direction opposite to the rotating direction of the driving rollers on the middle layer, sponge soaked with slurry is placed into a conveying part of the middle layer driving roller group, under the action of the rotating driving rollers, the sponge moves forwards and enters a squeezing part, under the action of the upper layer driving roller group and the middle layer driving roller group, the sponge completes first squeezing, when one end of the sponge comes out of the squeezing part, under the action of gravity, the sponge drops to the conveying part of the lower layer driving roller group, after the sponge completely drops to the conveying part of the lower layer driving roller group, the sponge enters the squeezing part of the lower layer driving roller group, under the action of the lower layer driving roller group and the middle layer driving roller group, the sponge completes both-side squeezing, and enters the collecting box from the collecting plate. The extrusion process can accomplish twice extrusion without manual intervention, is convenient and quick, greatly improves the extrusion efficiency and reduces the labor cost.

2. Adjust the upper and lower height of carriage, can adjust the clearance between two drive roller sets to adjust extrusion pressure degree, convenient and fast adjusts the position that whole layer drive roller set can be adjusted to the carriage moreover, compares every drive roller of adjusting one by one, and this kind of mode is convenient high-efficient, saves adjust time.

3. During the thick liquid of the in-process extrusion department of first extrusion got into album thick liquid groove, through the effect of negative pressure pump, inhale the thick liquid pipe and begin to collect the thick liquid, through inhaling thick liquid house steward, get into the thick liquid collecting box, avoided the thick liquid to drip to lower floor's drive roller set to influence the extruded effect of second time, make the extrusion effect better, and the thick liquid that extrudes in the extrusion of second time directly gets into the thick liquid collecting box, convenient and fast, the thick liquid reuse of collection, material saving.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present embodiment;

FIG. 2 is a cut-away view of the present embodiment;

FIG. 3 is a schematic side view of the present embodiment;

FIG. 4 is a schematic top view of the present embodiment;

in the figure, 1, a frame, 2, a support frame, 21, a support plate, 22, a support frame, 23, an adjusting plate, 24, a screw rod, 25, a rotating handle, 3, a transmission roller group, 31, a transmission roller, 32, an extrusion part, 33, a conveying part, 4, a driving mechanism, 41, a transmission gear, 42, a chain wheel, 43, a chain, 44, a motor, 51, an aggregate plate, 52, an aggregate box, 6, a pulp collecting mechanism, 61, a pulp collecting groove, 62, a pulp sucking pipe, 63, a pulp sucking main pipe, 64, a negative pressure pump, 66 and a pulp collecting box.

Detailed Description

The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

Examples

Referring to fig. 1 to 4, an automatic sponge extruding device comprises a frame 1, wherein support frames 2 are symmetrically arranged on two sides of the frame 1, each support frame 2 comprises a support plate 21, the support plates 21 are fixedly connected with the frame 1, transmission rollers 31 are arranged between the two support plates 21 at intervals in parallel, a support frame 22 is respectively arranged at the upper end and the lower end of each support plate 21, an adjusting plate 23 is slidably connected in each support frame 22, the transmission rollers 31 are rotatably connected between the two adjusting plates, a screw rod 24 is fixedly connected to one side of each adjusting plate 23, one end of each screw rod 24 is in threaded connection with the support frame 22, a rotating handle 25 is arranged at one end of each screw rod 24, each transmission roller 31 is divided into an upper transmission roller group, a middle transmission roller group and a lower transmission roller group 3 according to the position, the axes of the transmission rollers 31 in the two adjacent transmission roller groups 3 are positioned on the same vertical plane, two ends of the transmission rollers 31 are rotatably connected with the support frames 22, and the gap between the two adjacent transmission roller groups 3 can be adjusted by adjusting the upper height and the lower height of the support frames 22, thereby adjust the size of extrusion force, still can adjust the interval of two adjacent driving rollers 31 in the same layer respectively simultaneously and adapt to different operating modes, it is convenient to adjust.

Further, the middle and lower two-layer driving roller 31 group 3 comprises an extrusion part 32 and a transmission part 33, the extrusion part 32 is positioned under the upper driving roller 31 group 3, the length of the extrusion part 32 is equal to that of the upper driving roller 31 group 3, the length of the transmission part 33 is positioned at the feeding end of the extrusion part 32 and is larger than that of the sponge, a transmission gap for the sponge to pass is arranged between the adjacent two-layer driving roller 31 group 3, a material collecting plate 51 is arranged at one side of the lower driving roller 31 group 3, a material collecting box 52 is arranged at one side of the material collecting plate 51, the sponge enters from the transmission part 33 of the middle driving roller group 3, the first extrusion is completed in the extrusion part 32 through the extrusion of the driving roller 31, after the sponge comes out of the extrusion part 32, the sponge can fall to the transmission part 33 of the lower driving roller 3 and then enters into the extrusion part 32 of the lower driving roller group 3, the second extrusion is completed, the two times of extrusion do not need manual assistance and are automatically completed, is convenient and quick.

Further, support frame 2 one side is provided with drive driving roller 31 pivoted actuating mechanism 4, actuating mechanism 4 is including setting up the drive gear 41 at upper drive roller group 3 one side and middle level drive roller group 3 and lower floor's drive roller group 3 extrusion portion 32, drive gear 41 intermeshing between the adjacent two-layer drive roller group 3, one side that middle level drive roller group 3 kept away from drive gear 41 and conveying portion 33 one side of lower floor's drive roller group 3 are provided with sprocket 42, sprocket 42 is provided with chain 43 between two liang, drive roller 31 one end on 3 sides of middle level drive roller group is connected with motor 44, cooperation through drive gear 41 and sprocket 42 chain 43, it is the same to realize the same layer of drive roller 31 direction of rotation, middle level drive roller group 3 and the opposite direction of rotation of upper and lower floor's drive roller group 3, thereby reach the effect of extrusion pay-off.

Further, a slurry collecting mechanism 6 is arranged on one side of the middle layer driving roller 31 group 3, the slurry collecting mechanism 6 comprises a slurry collecting groove 61 arranged between two driving rollers 31 connected in the middle layer driving roller 31, the slurry collecting groove 61 is fixedly connected with the supporting frame 2, one side of the slurry collecting groove 61 is connected with a slurry sucking pipe 62, one end of each of the slurry sucking pipes 62 is connected with a slurry sucking main pipe 63, one end of the slurry sucking main pipe 63 is connected with a negative pressure pump 64, one end of the negative pressure pump 64 is connected with a hose, one end of the hose is connected with a slurry collecting box 66, slurry at the extrusion position in the first extrusion process enters the slurry collecting groove 61, the slurry sucking pipes 62 start to collect slurry under the action of the negative pressure pump, and enter the slurry collecting box 66 through the slurry sucking main pipe 63, so that the slurry is prevented from dripping to the lower layer driving roller group 3, thereby affecting the second extrusion effect, making the extrusion effect better, and the slurry in the second extrusion directly enters the slurry collecting box 66, convenient and fast, the slurry of collecting can reuse, save material.

The working principle of the embodiment is as follows:

before the operation, the rotating handle 25 is rotated, the size of the sponge is adapted by adjusting the position of the supporting frame 22 to achieve the best extrusion effect, after the adjustment is completed, the motor 44 and the negative pressure pump 64 are opened, the middle layer transmission roller group 3 and the transmission rollers 31 in the upper layer transmission roller group 3 and the lower layer transmission roller group 3 rotate in opposite directions through the action of the transmission gear 41, the chain wheel 42 and the chain wheel 43, so that the effect of extruding the sponge is achieved, the sponge soaked with the serous fluid is placed in the transmission part 33 of the middle layer transmission roller group 3, the sponge enters the extrusion part 32 of the middle layer transmission roller group 3 under the drive of the rotation of the transmission rollers 31, the first extrusion is completed, the extruded serous fluid enters the slurry collecting tank 61, the serous fluid enters the slurry collecting tank 66 under the action of the slurry suction pipe 62 and the negative pressure pump 64, the sponge falls to the transmission part 33 of the lower layer transmission roller group 3 under the action of gravity after the sponge comes out from the extrusion part 32, the extruded slurry directly drops to the slurry collecting box 66, and the sponge slides from the collecting plate 51 to the collecting box 52, so that the two-time extrusion is completed.

Claims

1. The utility model provides an automatic change sponge extrusion device which characterized in that: comprises a frame (1), wherein support frames (2) are symmetrically arranged on two sides of the frame (1), an upper layer transmission roller set, a middle layer transmission roller set and a lower layer transmission roller set (3) are arranged between the opposite support frames (2) in parallel, each layer of transmission roller set (3) comprises a plurality of transmission rollers (31) which are arranged in parallel, the middle layer transmission roller set and the lower layer transmission roller set (3) comprise an extrusion part (32) and a conveying part (33), the extrusion part (32) is positioned under the upper layer transmission roller set (3), the length of the extrusion part is equal to that of the upper layer transmission roller set (3), the conveying part (33) is positioned at the feeding end of the extrusion part (32), the length of the extrusion part is larger than that of sponge, a conveying gap for the sponge to pass through is arranged between the two adjacent transmission roller sets (3), a driving mechanism (4) for driving the transmission rollers (31) to rotate is arranged on one side of the support frame (2), a material collecting plate (51) is arranged on one side of the lower layer transmission roller set (3), a material collecting box (52) is arranged on one side of the material collecting plate (51), and a slurry collecting mechanism (6) is arranged on one side of the middle layer transmission roller group (3).

2. An automated sponge pressing apparatus as claimed in claim 1, wherein: support frame (2) are including backup pad (21), backup pad (21) with frame (1) fixed connection, two parallel interval is provided with driving roller (31) between backup pad (21), backup pad (21) upper end and lower extreme are provided with carriage (22) respectively, sliding connection has regulating plate (23) in carriage (22), two rotate between the regulating plate and be connected with driving roller (31), regulating plate (23) one side fixedly connected with screw rod (24), screw rod (24) one end with carriage (22) threaded connection, the one end of screw rod (24) is provided with rotation handle (25).

3. An automated sponge compressing device according to any one of claims 1 or 2, wherein: drive mechanism (4) are including setting up drive gear (41) in upper drive roller set (3) one side and middle level drive roller set (3) and lower floor's drive roller set (3) extrusion portion (32), and drive gear (41) intermeshing between adjacent two-layer drive roller set (3), one side that drive gear (41) were kept away from in middle level drive roller set (3) and conveying portion (33) one side of lower floor's drive roller set (3) are provided with sprocket (42), sprocket (42) are provided with chain (43) between two liang, middle level drive roller set (3) one end of a side is connected with motor (44).

4. An automated sponge pressing apparatus as claimed in claim 1, wherein: slurry collecting mechanism (6) is including setting up collection dressing trough (61) between two driving rollers (31) of linking to each other in middle level driving roller (31), collection dressing trough (61) fixed connection on support frame (2), collection dressing trough (61) one side is connected with inhales thick liquid pipe (62), and is a plurality of inhale thick liquid pipe (62) one end and be connected with and inhale thick liquid house steward (63), inhale thick liquid house steward (63) one end and be connected with negative pressure pump (64), the one end of negative pressure pump (64) is connected with the hose, hose one end is connected with thick liquids collecting box (66).

5. An automated sponge pressing apparatus as claimed in claim 1, wherein: the axes of the driving rollers (31) in the two adjacent layers of the driving roller sets (3) are positioned on the same vertical plane.

6. An automated sponge pressing apparatus as claimed in claim 4 wherein: the slurry collecting box (66) is positioned at the bottom of the lower driving roller group (3).