CN215880706U

CN215880706U - Cutting and flat opening integrated equipment

Info

Publication number: CN215880706U
Application number: CN202122004142.3U
Authority: CN
Inventors: 陈立枚
Original assignee: JIANGMEN ANNUOTE COOKING UTENSILS MANUFACTURING CO LTD
Current assignee: JIANGMEN ANNUOTE COOKING UTENSILS MANUFACTURING CO LTD
Priority date: 2021-08-24
Filing date: 2021-08-24
Publication date: 2022-02-22
Anticipated expiration: 2031-08-24

Abstract

The utility model discloses a cutting and flat opening integrated device, which comprises a rotary driving mechanism, a cutter device and a lathe tool device which are arranged on a frame, wherein the cutter device is provided with a first cutter and a second cutter, the rotary driving mechanism drives an installation station to drive an object to be processed to rotate, the cutter device and the lathe tool device are circumferentially distributed around a rotating shaft of the rotation of the installation station, the first cutter and the second cutter are close to each other and are matched with the rotary driving mechanism to roll and cut the object to be processed, and simultaneously the lathe tool device can be matched with the rotary driving mechanism to trim a flat opening part, so that the two procedures of cutting and flat opening are integrated into a whole, the procedures are saved, the production efficiency is improved, the processing quality is more stable, and the cut opening part can be prevented from being bent inwards to form a curled edge by simultaneously carrying out and in-cutting of the first cutter and the second cutter, and the abrasion of the knife edge is avoided, is beneficial to prolonging the service life of the knife edge and reducing the processing cost.

Description

Cutting and flat opening integrated equipment

Technical Field

The utility model relates to the technical field of steel processing, in particular to cutting and flat opening integrated equipment.

Background

In the process of processing a rotating steel product, because the hardness of the steel product is high and the processing technology of the mouth of the product is required to be smooth, the process of hobbing a steel product workpiece by a special external cutter is often performed, the rolled workpiece is placed on a lathing machine to be lathed to be flat, because the two processes of cutting and flattening are performed by two special devices respectively, the processed steel product meets the process requirement of the mouth, the processing efficiency is low, the two processes need to be transferred between two different devices for reprocessing, deviation is easily generated, the mouth trimming effect is not good, the product quality cannot be ensured, and the mouth of the product workpiece is easily bent inwards to form a curled edge when the external cutter performs hobbing, the abrasion of the knife edge is large, and the processing cost of the steel product is increased.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to solving at least one of the problems of the prior art. To this end, the utility model provides a cutting and flat opening integrated device, which integrates a cutting process and a flat opening process by a rotary driving mechanism arranged on a base frame and matching with a first cutter and a second cutter and matching with a turning tool device to perform the flat opening process, and the first cutter and the second cutter simultaneously perform external cutting and internal cutting to avoid the inward bending of a cutting opening part.

According to the embodiment of the utility model, the flat-mouth cutting integrated equipment comprises: a base frame; the rotary driving mechanism is arranged on the base frame, an installation station for installing an object to be processed is arranged on the rotary driving mechanism, and the rotary driving mechanism can drive the installation station to rotate; a cutter device having a first cutter and a second cutter, and the first cutter and the second cutter being capable of approaching each other to cut; and the turning tool device is arranged on the base frame, and the cutting knife device and the turning tool device are circumferentially distributed around the rotating shaft of the installation station.

According to the embodiment of the utility model, the flat-mouth cutting integrated equipment at least has the following beneficial effects:

the utility model relates to a cutting and flat opening integrated device, wherein a rotary driving mechanism, a cutter device and a lathe tool device are all arranged on a base frame, an object to be processed is arranged on an installation station, the rotary driving mechanism drives the installation station to drive the object to be processed to rotate, the cutter device and the lathe tool device are circumferentially distributed around a rotating shaft of the rotation of the installation station, a first cutter is positioned at the outer side of the object to be processed, a second cutter is positioned at the inner side of the object to be processed, the first cutter and the second cutter are close to each other and are matched with the rotary driving mechanism to roll and cut the object to be processed, meanwhile, the lathe tool device can be matched with the rotary driving mechanism to trim a flat opening of a cutting opening part, so that the two working procedures of cutting and flat opening are integrated into a whole, the working procedures are saved, the production efficiency is improved, the processing quality is more stable, and the inward bending of the cutting opening part to form a curled edge can be avoided by simultaneously carrying out and in inside the first cutter and the second cutter, the abrasion of the knife edge is avoided, the service life of the knife edge is prolonged, and the processing cost is reduced.

According to some embodiments of the utility model, the rotary driving mechanism is provided with a clamping mechanism forming the mounting station, and the rotary driving mechanism is connected with the clamping mechanism to drive the clamping mechanism to rotate.

According to some embodiments of the utility model, the clamping mechanism comprises a first clamping member connected to the rotational drive mechanism and a second clamping member capable of moving toward and away from the first clamping member for clamping or unclamping.

According to some embodiments of the utility model, the locking mechanism is disposed on the first and second clamping members, the locking mechanism being configured to limit relative movement of the first and second clamping members.

According to some embodiments of the utility model, the base frame further comprises a moving driving mechanism arranged on the base frame, and the moving driving mechanism is connected with the second clamping piece to drive the second clamping piece to be close to or far away from the first clamping piece.

According to some embodiments of the utility model, the clamping mechanism further comprises a pressure sensor, the pressure sensor is arranged on the clamping mechanism, and the pressure sensor is used for detecting pressure information.

According to some embodiments of the utility model, the base frame further comprises a control device arranged on the base frame, the control device is connected with the pressure sensor to acquire the pressure information, and the control device is connected with the movement driving mechanism to control the operation of the movement driving mechanism according to the pressure information.

According to some embodiments of the utility model, the first and second clamping members are oppositely disposed, and each of the first and second clamping members has a curved portion on an opposite face thereof.

According to some embodiments of the utility model, further comprising a shock pad disposed between the first clamp and the second clamp.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of one embodiment of a flat-mouth cutting integrated device according to the present invention.

Reference numerals:

the cutting tool comprises a base frame 100, a rotation driving mechanism 110, a movement driving mechanism 120, a control device 130, a first cutting knife 210, a second cutting knife 220, a cutting knife device 300, an object to be processed 400, a clamping mechanism 500, a first clamping piece 510, a second clamping piece 520, a pressure sensor 600 and a shock pad 700.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the positional or orientational descriptions referred to, for example, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., are based on the positional or orientational relationships shown in the drawings and are for convenience of description and simplicity of description only, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1, an integrated cutting and flat cutting device according to an embodiment of the present invention includes a base frame 100, a rotation driving mechanism 110, a cutter device and a turning tool device 300, wherein the rotation driving mechanism 110 is disposed on the base frame 100, an installation station for installing an object 400 to be processed is disposed on the rotation driving mechanism 110, the rotation driving mechanism 110 can drive the installation station to rotate, the cutter device has a first cutter 210 and a second cutter 220, and the first cutter 210 and the second cutter 220 can approach each other to cut, the turning tool device 300 is disposed on the base frame 100, and the cutter device and the turning tool device 300 are circumferentially distributed around a rotation axis of the installation station.

Wherein, the rotation driving mechanism 110 may be a motor or an air cylinder, the first cutter 210 and the second cutter 220 may be rolling cutters, and the turning tool device 300 may be a turning tool, referring to fig. 1, the rotation driving mechanism 110 is disposed on the base frame 100, it should be noted that only a part of the base frame 100 is shown in fig. 1, an installation station for installing the object 400 to be processed is disposed on the rotation driving mechanism 110, after the object 400 to be processed is installed on the installation station, the rotation driving mechanism 110 drives the installation station to rotate and drives the object 400 to be processed thereon to rotate, the first cutter 210 and the second cutter 220 are respectively disposed on the outer side and the inner side of the object 400 to be processed, specifically, the first cutter 210 is disposed on the outer side of the object 400 to be processed to be used as an outer rolling cutter to perform outer cutting, the second cutter 220 is disposed on the inner side of the object 400 to be processed to be used as an inner rolling cutter to perform inner cutting, and the first cutter 210 and the second cutter 220 are close to each other and are matched with the rotation driving mechanism 110, the outer rolling cutting and the inner rolling cutting can be simultaneously carried out on the object 400 to be processed, and the cutting position is stressed bidirectionally and simultaneously, so that the cut mouth part cannot be bent inwards, and the phenomenon that the edge is curled to abrade the knife edge and the cost is additionally increased is avoided. It should be noted that, at the same time, the turning tool device 300 can be matched with the rotation driving mechanism 110, and the flat opening is trimmed for the opening part cut by the first cutter 210 and the second cutter 220, so that the two procedures of cutting and flat opening can be integrated into a whole, and the two procedures are simultaneously realized on the same equipment, thereby avoiding the problems of artificial deviation and low product yield caused by workpiece transfer in the traditional processing mode of performing the two procedures by two special equipment, saving the working procedures, greatly improving the efficiency of processing and production, eliminating the artificial deviation, ensuring the processing precision, and making the quality of the processed steel products more stable.

In some embodiments of the present invention, as shown in fig. 1, the rotary driving mechanism 110 is provided with a clamping mechanism 500 forming an installation station, and the rotary driving mechanism 110 is connected with the clamping mechanism 500 to drive the clamping mechanism 500 to rotate.

The clamping mechanism 500 may be a screw clamping mechanism or a hinge clamping mechanism, and is configured to clamp and fix the object 400 to be processed, the clamping mechanism 500 is disposed on the rotation driving mechanism 110, and the rotation driving mechanism 110 can drive the clamped object 400 to be processed to rotate synchronously when driving the clamping mechanism 500 to rotate.

In some embodiments of the present invention, as shown in fig. 1, the clamping mechanism 500 includes a first clamping member 510 and a second clamping member 520, the first clamping member 510 is connected to the rotational driving mechanism 110, and the second clamping member 520 can move toward or away from the first clamping member 510 for clamping or unclamping.

The first clamping member 510 and the second clamping member 520 may be clamping plates or clamping jaws, the object 400 to be processed is placed between the first clamping member 510 and the second clamping member 520, and the first clamping member 510 or the second clamping member 520 is moved by a worker moving mechanism or an electric driving mechanism, so that the first clamping member 510 and the second clamping member 520 are close to or far away from each other, and the object 400 to be processed therein can be clamped or unclamped.

In some embodiments of the present invention, a locking mechanism is further included, the locking mechanism being disposed on the first clamping member 510 and the second clamping member 520, the locking mechanism being configured to limit relative movement of the first clamping member 510 and the second clamping member 520.

The locking mechanism may be a snap locking mechanism or a bolt and screw locking mechanism, and specifically, taking the bolt and screw locking mechanism as an example for description, the first clamping member 510 and the second clamping member 520 may be clamping plates, screw holes are formed on the first clamping member 510, and bolts are inserted through the second clamping member 520 and can be in threaded connection with the screw holes on the first clamping member 510, so that the first clamping member 510 and the second clamping member 520 can be locked together, thereby clamping and locking the object 400 to be processed between the first clamping member 510 and the second clamping member 520.

In some embodiments of the present invention, as shown in fig. 1, a moving driving mechanism 120 is further included on the base frame 100, and the moving driving mechanism 120 is connected to the second clamping member 520 to drive the second clamping member 520 to approach or move away from the first clamping member 510.

Wherein, the moving driving mechanism 120 can be an air cylinder or a motor, referring to fig. 1, the first clamping member 510 is disposed on the rotating driving mechanism 110, and the second clamping member 520 can be driven to be close to the first clamping member 510 by connecting the moving driving mechanism 120 with the second clamping member 520, so that the object 400 to be processed can be clamped between the first clamping member 510 and the second clamping member 520.

In some embodiments of the present invention, as shown in fig. 1, a pressure sensor 600 is further included, the pressure sensor 600 is disposed on the clamping mechanism 500, and the pressure sensor 600 is used for detecting pressure information.

Specifically, the pressure sensor 600 may be disposed between the first clamping member 510 and the second clamping member 520, so as to detect pressure information clamped between the first clamping member 510 and the second clamping member 520, to ensure that the object 400 to be processed can be clamped firmly, and to avoid position deviation occurring when cutting and flat machining are performed due to too loose clamping, which affects machining accuracy, or deformation of the object 400 to be processed due to too tight clamping.

In some embodiments of the present invention, as shown in fig. 1, the base frame 100 further includes a control device 130 disposed on the base frame 100, the control device 130 is connected to the pressure sensor 600 to obtain pressure information, and the control device 130 is connected to the mobile driving mechanism 120 to control the operation of the mobile driving mechanism 120 according to the pressure information.

The control device 130 may be an electric control cabinet or a PLC controller, and controls the operation of the moving driving mechanism 120 by obtaining the pressure information detected by the pressure sensor 600, so that the moving driving mechanism 120 can drive the second clamping member 520 to move by a proper stroke to be close to the first clamping member 510, thereby forming a proper clamp on the object to be processed 400, and avoiding the phenomenon that the processing precision is affected by too loose deviation and shaking or the workpiece is deformed due to too tight movement. It can be understood that the pressure sensors 600 may be provided in a plurality of numbers, and the pressure sensors 600 are respectively disposed on the opposite surfaces of the second clamping member 520 and the first clamping member 510, so that the clamping pressure information of the object to be processed 400 at different positions can be detected, if the stress is uneven, the position and force of the applied force can be correspondingly adjusted by the control device 130, so that the object to be processed 400 can be uniformly pressed between the first clamping member 510 and the second clamping member 520, the clamping is more stable, and the object to be processed 400 is prevented from shaking during the cutting and flat-end processing.

It should be noted that the moving driving mechanism 120 may further be connected to the cutter device to drive the first cutter 210 and the second cutter 220 to approach each other for cutting, the moving driving mechanism 120 may further be connected to the turning tool device 300 to drive the turning tool device 300 to approach the object 400 to be processed for opening, the control device 130 may further be connected to the rotating driving mechanism 110 to control the operation of the rotating driving mechanism 110, so that when a steel product is cut and opened, the control device 130 controls the operation of the rotating driving mechanism 110 and the moving driving mechanism 120, so that the first cutter 210, the second cutter 220, the turning tool device 300, and the clamping mechanism 500 are cooperatively and cooperatively operated to conveniently and rapidly complete high-quality cutting and opening processing on the object 400 to be processed, the automatic processing operation is simpler, the working process is saved, and the labor cost is reduced, the precision and the production efficiency of the cutting flat opening processing are improved, and the quality of the processed product is more stable.

In some embodiments of the present invention, as shown in fig. 1, the first clamping member 510 and the second clamping member 520 are disposed opposite to each other, and each of the first clamping member 510 and the second clamping member 520 has a bent portion on the opposite surface.

Specifically, for the to-be-processed articles 400 with different structures and shapes, because the to-be-processed articles 400 are clamped by the opposite surfaces of the first clamping piece 510 and the second clamping piece 520, referring to fig. 1, the opposite surfaces of the first clamping piece 510 and the second clamping piece 520 are provided with bending portions, so that the to-be-processed articles 400 with different shapes can be clamped between the first clamping piece 510 and the second clamping piece 520 in a fitting manner, and it can be understood that the close fit between the to-be-processed articles 400 and the first clamping piece 510 and the second clamping piece 520 can reduce the swing amplitude of the rotary steel products during hobbing and edging, so that the cutting position is more accurate, the cut and machined mouth parts are smoother, and the appearance is better.

In some embodiments of the present invention, a shock pad 700 is further included, and shock pad 700 is disposed between first clamp 510 and second clamp 520.

Specifically, the shock pad 700 can be a rubber shock pad or a silica gel gasket, when the first cutter 210 and the second cutter 220 perform a cutting process or the turning tool device 300 performs a flat opening process, the object to be processed 400 can vibrate when being in contact with a cutter blade or a turning tool blade, the object to be processed 400 vibrates less through the shock pad 700 arranged between the first clamping piece 510 and the second clamping piece 520, the cutting and flat opening processing is more stable, and the improvement of the processing precision and the production efficiency is facilitated.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

While embodiments of the utility model have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.

Claims

1. An integrative equipment of cutting flat mouthful, its characterized in that includes:

a base frame (100);

the rotary driving mechanism (110) is arranged on the base frame (100), an installation station for installing an object to be processed (400) is arranged on the rotary driving mechanism (110), and the rotary driving mechanism (110) can drive the installation station to rotate;

a cutter device having a first cutter (210) and a second cutter (220), and the first cutter (210) and the second cutter (220) can approach each other to cut;

the lathe tool device (300) is arranged on the base frame (100), and the cutter device and the lathe tool device (300) are circumferentially distributed around the rotating shaft of the installation station.

2. A flat mouth cutting integrated apparatus according to claim 1, wherein: the rotary driving mechanism (110) is provided with a clamping mechanism (500) forming the installation station, and the rotary driving mechanism (110) is connected with the clamping mechanism (500) to drive the clamping mechanism (500) to rotate.

3. A flat mouth cutting integrated apparatus according to claim 2, wherein: the clamping mechanism (500) comprises a first clamping piece (510) and a second clamping piece (520), the first clamping piece (510) is connected with the rotary driving mechanism (110), and the second clamping piece (520) can be close to or far away from the first clamping piece (510) for clamping or loosening.

4. A flat mouth cutting integrated apparatus according to claim 3, wherein: further comprising a locking mechanism arranged on the first clamping member (510) and the second clamping member (520), the locking mechanism being adapted to restrict the relative movement of the first clamping member (510) and the second clamping member (520).

5. A flat mouth cutting integrated apparatus according to claim 3, wherein: the clamping device further comprises a moving driving mechanism (120) arranged on the base frame (100), wherein the moving driving mechanism (120) is connected with the second clamping piece (520) to drive the second clamping piece (520) to be close to or far away from the first clamping piece (510).

6. A flat mouth cutting integrated device according to claim 5, characterized in that: the clamping mechanism (500) is characterized by further comprising a pressure sensor (600), wherein the pressure sensor (600) is arranged on the clamping mechanism (500), and the pressure sensor (600) is used for detecting pressure information.

7. A flat mouth cutting integrated device according to claim 6, characterized in that: the pressure sensor is characterized by further comprising a control device (130) arranged on the base frame (100), the control device (130) is connected with the pressure sensor (600) to acquire the pressure information, and the control device (130) is connected with the mobile driving mechanism (120) to control the operation of the mobile driving mechanism (120) according to the pressure information.

8. A flat mouth cutting integrated apparatus according to claim 3, wherein: the first clamping piece (510) and the second clamping piece (520) are arranged oppositely, and the opposite surfaces of the first clamping piece (510) and the second clamping piece (520) are provided with bent parts.

9. A flat mouth cutting integrated apparatus according to claim 3, wherein: further comprising a shock pad (700), the shock pad (700) being arranged between the first clamp (510) and the second clamp (520).