CN215879042U - Cleaning system - Google Patents
Cleaning system Download PDFInfo
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- CN215879042U CN215879042U CN202122313508.5U CN202122313508U CN215879042U CN 215879042 U CN215879042 U CN 215879042U CN 202122313508 U CN202122313508 U CN 202122313508U CN 215879042 U CN215879042 U CN 215879042U
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Abstract
The utility model discloses a cleaning system which comprises a first cleaning pool, a second cleaning pool, a third cleaning pool, a recovery water tank and a water inlet device, wherein water inlets of the third cleaning pool and the recovery water tank are connected with the water inlet device, water inlets of the first cleaning pool and the second cleaning pool are respectively connected with a water supply port of the recovery water tank, and a water quality detector and a drain valve are respectively arranged on the first cleaning pool, the second cleaning pool, the third cleaning pool and the recovery water tank. The cleaning system has the advantages of improving the cleaning effect and the product cleanliness, reducing the waste of water resources and the like.
Description
Technical Field
The utility model relates to the technical field of food and medicine packaging mechanical equipment, in particular to a cleaning system.
Background
The cleaning machine is used as front-end equipment of a sterile product line, and has the main function of cleaning barrels and bottles required. Before a general cleaning machine is cleaned, equipment needs to be cleaned manually, and the mode consumes a large amount of manpower and cannot ensure the cleaning effect of the equipment; after the washing is accomplished, through artifical measuring cleaning performance, can't guarantee the cleanliness factor of product, at the in-process that washs the aluminium bucket or wash the pond, the water waste is serious.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a cleaning system which improves the cleaning effect and the product cleanliness and reduces the waste of water resources.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a cleaning system, includes that first washing pond, second wash pond, third washing pond, recovery water pitcher and water installations, the water inlet of third washing pond and recovery water pitcher all is connected with water installations, the water inlet in first washing pond and second washing pond is connected with the water supply port of retrieving the water pitcher respectively, first washing pond, second washing pond, third washing pond and recovery water pitcher are equipped with water quality testing appearance and drain valve respectively.
As a further improvement of the above technical solution:
and the drain valve of the third cleaning pool is connected with a drain filter, and the drain filter is connected with a recovery water tank.
The delivery port of recovery water pitcher is connected with the working shaft, the water inlet in first washing pond and second washing pond is connected with the working shaft respectively.
The water discharge valves are connected in a crossed manner through pipelines.
And a low liquid level sensor and a high liquid level sensor are arranged on the recovery water tank.
And the first cleaning pool, the second cleaning pool and the third cleaning pool are also respectively provided with a low liquid level sensor.
And an overflow outlet is formed in the top of the first cleaning pool.
The first cleaning pool is an ultrasonic cleaning pool, the second cleaning pool is a purified water cleaning pool, and the third cleaning pool is an injection water cleaning pool.
The water quality detector is a conductive measuring instrument.
And the first cleaning pool, the second cleaning pool, the third cleaning pool and the recycling water tank are respectively provided with a cleaning device.
Compared with the prior art, the utility model has the advantages that:
the cleaning system of the utility model, the recovery water tank is cleaned: the recovery water tank is cleaned by supplying water through the water inlet device, the water quality condition in the recovery water tank is detected through the water quality detector of the recovery water tank, if the water quality reaches the standard, the cleaning is finished, and the recovery water tank is supplied with water to the specified amount through the water inlet device; and if the water quality does not reach the standard, opening a drain valve of the recovery water tank to discharge the cleaning liquid, and supplying water through the water inlet device to clean until the water quality reaches the standard. Cleaning a first cleaning pool: the first cleaning pool is cleaned by supplying water through the recovery water tank, the water quality condition in the first cleaning pool is detected through a water quality detector of the first cleaning pool, if the water quality reaches the standard, a drain valve of the first cleaning pool is closed after the cleaning is finished, and the first cleaning pool is supplied with water to a specified amount through the recovery water tank; if the water quality does not reach the standard, a drain valve of the first cleaning pool is opened to discharge cleaning liquid, and then the cleaning liquid is supplied by a recovery water tank to clean until the water quality reaches the standard. And (3) cleaning a second cleaning pool: the second cleaning pool is cleaned by supplying water through the recovery water tank, the water quality condition in the second cleaning pool is detected through a water quality detector of the second cleaning pool, if the water quality reaches the standard, a drain valve of the second cleaning pool is closed after the cleaning is finished, and the second cleaning pool is supplied with water to a specified amount through the recovery water tank; and if the water quality does not reach the standard, opening a drain valve of the second cleaning pool to discharge the cleaning liquid, and supplying water through a recovery water tank to clean until the water quality reaches the standard. Cleaning in a third cleaning pool: the third cleaning pool is supplied with water through the water inlet device for cleaning, the water quality condition in the third cleaning pool is detected through a water quality detector of the third cleaning pool, if the water quality reaches the standard, a drain valve of the third cleaning pool is closed after cleaning is finished, and the third cleaning pool is supplied with water to a specified amount through the water inlet device; and if the water quality does not reach the standard, opening a drain valve of the third cleaning pool to discharge the cleaning liquid, and supplying water through a water inlet device to clean until the water quality reaches the standard. First washing pond, second are washd pond, third and are washd pond and retrieve the water pitcher and pass through water quality testing appearance real-time detection cleaning performance, improve cleaning performance and product cleanliness factor, reduce the water wasting of resources.
Drawings
FIG. 1 is a schematic diagram of a cleaning system of the present invention.
FIG. 2 is a schematic diagram of the structure of the cleaning tank of the cleaning system of the present invention.
Fig. 3 is a schematic perspective view of the second and third cleaning tanks of the cleaning system of the present invention.
FIG. 4 is a schematic top view of the second and third wash tanks of the washing system of the present invention.
The reference numerals in the figures denote:
1. a first cleaning tank; 2. a second cleaning tank; 3. a third washing tank; 4. a recovery water tank; 41. a water supply pump; 5. a water inlet device; 6. a water quality detector; 7. a drain valve; 8. a drain filter; 9. a low level sensor; 10. a high level sensor; 11. an overflow outlet; 12. an aluminum barrel; 13. an acoustic wave generator; 14. a first flush tube; 15. a second flush tube.
Detailed Description
The utility model will be described in further detail below with reference to the drawings and specific examples.
Fig. 1 shows an embodiment of the cleaning system of the present invention, which includes a first cleaning tank 1, a second cleaning tank 2, a third cleaning tank 3, a recovery water tank 4 and a water inlet device 5, wherein the water inlets of the third cleaning tank 3 and the recovery water tank 4 are connected to the water inlet device 5, the water inlets of the first cleaning tank 1 and the second cleaning tank 2 are respectively connected to the water supply port of the recovery water tank 4, and the first cleaning tank 1, the second cleaning tank 2, the third cleaning tank 3 and the recovery water tank 4 are respectively provided with a water quality detector 6 and a drain valve 7.
Cleaning a recovery water tank 4: the recovery water tank 4 is supplied with water through the water inlet device 5 for cleaning, the water quality condition in the recovery water tank 4 is detected through the water quality detector 6 of the recovery water tank 4, if the water quality reaches the standard, the cleaning is finished, and the recovery water tank 4 is supplied with water to the specified amount through the water inlet device 5; if the water quality does not reach the standard, the drain valve 7 of the recovery water tank 4 is opened to discharge the cleaning liquid, and then the water is supplied by the water inlet device 5 to clean until the water quality reaches the standard.
The first cleaning pool 1 is cleaned: the first cleaning pool 1 is cleaned by supplying water through the recovery water tank 4, the water quality condition in the first cleaning pool 1 is detected through the water quality detector 6 of the first cleaning pool 1, if the water quality reaches the standard, the water discharge valve 7 of the first cleaning pool 1 is closed after the cleaning is finished, and the first cleaning pool 1 is supplied with water to the specified amount through the recovery water tank 4; if the water quality does not reach the standard, the drain valve 7 of the first cleaning pool 1 is opened to discharge the cleaning liquid, and then the water is supplied through the recovery water tank 4 to clean until the water quality reaches the standard.
And (3) cleaning the second cleaning pool 2: the second cleaning pool 2 is cleaned by supplying water through the recovery water tank 4, the water quality condition in the second cleaning pool 2 is detected through the water quality detector 6 of the second cleaning pool 2, if the water quality reaches the standard, the water discharge valve 7 of the second cleaning pool 2 is closed after the cleaning is finished, and the second cleaning pool 2 is supplied with water to the specified amount through the recovery water tank 4; if the water quality does not reach the standard, the drain valve 7 of the second cleaning pool 2 is opened to discharge the cleaning liquid, and then the water is supplied through the recovery water tank 4 to clean until the water quality reaches the standard.
And (3) cleaning in a third cleaning pool: the third cleaning pool 3 is supplied with water by the water inlet device 5 for cleaning, the water quality condition in the third cleaning pool 3 is detected by the water quality detector 6 of the third cleaning pool 3, if the water quality reaches the standard, the water discharge valve 7 of the third cleaning pool 3 is closed after the cleaning is finished, and the third cleaning pool 3 is supplied with water to the specified amount by the water inlet device 5; if the water quality does not reach the standard, the drain valve 7 of the third cleaning pool 3 is opened to discharge the cleaning liquid, and then the water is supplied through the water inlet device 5 to clean until the water quality reaches the standard.
In this embodiment, the drain valve 7 of the third washing tank 3 is connected to a drain filter 8, and the drain filter 8 is connected to the recovery water tank 4. The cleaning liquid in the third cleaning pool 3 is filtered by the drainage filter 8 and then enters the recovery water tank 4 for reuse, thereby saving water.
In this embodiment, a water supply pump 41 is connected to a water outlet of the recovery water tank 4, and water inlets of the first cleaning tank 1 and the second cleaning tank 2 are connected to the water supply pump 41, respectively. The recovery water tank 4 supplies water to the first washing tank 1 and the second washing tank 2 through a water supply pump 41.
In this embodiment, the drain valves 7 are connected by a pipe. The water can be intensively discharged to one place, and the centralized treatment is convenient.
In this embodiment, the recovery water tank 4 is provided with a low liquid level sensor 9 and a high liquid level sensor 10. Low level sensor 9 and high level sensor 10 are used for detecting the liquid level height in retrieving water pitcher 4, and when the liquid level height in retrieving water pitcher 4 was responded to by low level sensor 9, it was lower to prove the liquid level in retrieving water pitcher 4, needs the fluid infusion, and when the liquid level height in retrieving water pitcher 4 was responded to by high level sensor 10, it reachd the high level to prove the liquid level in retrieving water pitcher 4, needs to stop the fluid infusion. The liquid level inside the recovery water tank 4 is prevented from being excessively high and low by detecting two defined heights (high and low) of the liquid level inside the recovery water tank 4 by the low liquid level sensor 9 and the high liquid level sensor 10.
In this embodiment, the first cleaning tank 1, the second cleaning tank 2, and the third cleaning tank 3 are also provided with a low liquid level sensor 9, respectively. The liquid levels in the first cleaning tank 1, the second cleaning tank 2 and the third cleaning tank 3 are prevented from being too low.
In this embodiment, the top of the first cleaning tank 1 is provided with an overflow outlet 11. When the liquid in the first washing tank 1 reaches the overflow port 11, the liquid is discharged from the overflow port 11 to prevent the liquid in the first washing tank 1 from being excessive.
In this embodiment, the first cleaning tank 1 is an ultrasonic cleaning tank, the second cleaning tank 2 is a purified water cleaning tank, and the third cleaning tank 3 is an injection water cleaning tank.
In this embodiment, the water quality detector 6 is a conductivity measuring instrument. Each water quality detector 6 is respectively provided with a first cleaning pool 1, a second cleaning pool 2, a third cleaning pool 3 and a water outlet of the recovery water tank 4, and the cleaning effect is judged by detecting the conductivity of the water outlet.
In this embodiment, the first cleaning tank 1, the second cleaning tank 2, the third cleaning tank 3, and the recovery water tank 4 are respectively provided with a cleaning device therein.
As shown in fig. 2 to 4, an aluminum barrel 12 is disposed in the first cleaning tank 1, a sound wave generator 13 is disposed at the bottom of the aluminum barrel 12, and a first flushing pipe 14 and a second flushing pipe 15 are disposed in the second cleaning tank 2 and the third cleaning tank 3.
Cleaning the recovery water tank 4; the water discharge valve 7 is opened to discharge water to the recovery water tank 4, the low liquid level sensor 9 of the recovery water tank 4 detects the water temperature and reaches a set delay parameter, meanwhile, after the water supply temperature of the water inlet device 5 reaches a set temperature, the recovery water tank 4 starts self-cleaning, the water inlet valve of the recovery water tank 4 and the water discharge valve 7 are opened, in the cleaning process, if the water level is detected by the high liquid level sensor 10, the water inlet valve of the recovery water tank 4 is closed, and the cleaning is continued; when the self-cleaning time and the conductivity of the recovery water tank 4 reach set parameters and the low liquid level sensor 9 detects the self-cleaning time and the conductivity, the time is delayed by 10 seconds, the cleaning of the recovery water tank 4 is finished, and the water inlet valve and the water discharge valve 7 are closed.
The recovery water tank 4 stores water; after the cleaning of the recovery water tank 4 is finished, a water inlet valve of the recovery water tank 4 is opened, a water discharge valve 7 is closed, meanwhile, after the water supply temperature of the water inlet device 5 reaches a set temperature, water storage starts, when the liquid level reaches the high liquid level of the recovery water tank 4, 3 seconds are delayed, and water storage is finished.
In the washing of recovery water pitcher 4, water storage process, need carry out real-time supervision and collection to water supply temperature of water installations 5, if water supply temperature does not reach the settlement temperature, equipment warning and pause, if water supply temperature reaches once more and confirm the warning after, equipment continues to operate above process, and the technical personnel in the field should understand: microorganisms of purified water <100CFU/mL water for pharmaceutical use is obtained by distillation, ion exchange, reverse osmosis or other suitable method, without any additional agent, purified water (deionized or deeply desalted water) temperature 25 ℃; the water for injection is water which meets the requirements specified in the Chinese pharmacopoeia water for injection. The water for injection is distilled water or distilled water of deionized water, so it is also called double distilled water, its water microorganism is <10CFU/100mL, obtained by distillation or ultrafiltration or other suitable method, the water for injection can be stored by heat preservation above 80 deg.C, heat preservation circulation above 70 deg.C or storage below 4 deg.C; the water that this embodiment water installations 5 provided is the water for injection, but the water temperature adaptability is regulated and control.
In the water supply process of the first cleaning tank 1, the pressure of the outlet of the water supply pump 41 needs to be monitored and collected in real time, the water supply pump 41 is closed, if the outlet pressure does not reach the set pressure, the equipment gives an alarm and pauses, and after the fault is removed and the alarm is confirmed, the equipment continues to operate the processes.
The second cleaning pool 2 supplies water: when the second washs pond 2 and need supply water, the working shaft 41 is opened, supplies water to second washing pond 2, and in this process, when the low liquid level of recovery water pitcher 4 was detected, the working shaft 41 was closed, and recovery water pitcher 4 impounds water, and when the high liquid level of recovery water pitcher 4 reached the time, 3 seconds of delay, the working shaft 41 was opened once more, and the water supply continues.
In the process of supplying water to the second cleaning pool 2, the pressure at the outlet of the water supply pump 41 needs to be monitored and collected in real time, if the outlet pressure does not reach the set pressure, the equipment alarms and pauses, and after the fault is eliminated and the alarm is confirmed, the equipment continues to operate the processes.
Collection and reuse of the third wash tank 3 drain: collecting the drainage of the third cleaning pool 3; when the third cleaning pool 3 is cleaned, the water inlet valve of the recovery water tank 4 is closed, the water storage of the recovery water tank 4 is completed by the drainage of the third cleaning pool 3, and the drainage of the third cleaning pool 3 directly enters the body of the recovery water tank 4.
Reuse of the third wash tank 3 drain: when first washing pond 1 or second washing pond 2 need supply water, working shaft 41 opens, realizes the water supply to first washing pond 1 or second washing pond 2.
The water circulation unit of the first cleaning pool 1 mainly executes the following processes in the cleaning water circulation process:
the first cleaning tank 1 is self-cleaning: after the equipment initialization is completed, the water supply pump 41 and the drain valve 7 of the first cleaning tank 1 are opened; at the moment, a water supply pump 41 of a recovery water tank 4 is started to carry out self-cleaning on the first cleaning pool 1, when the self-cleaning time reaches a set time and the conductivity reaches a set parameter, a water inlet valve of an overtime wave pool and the water supply pump 41 of the recovery water tank 4 are closed to wait for the completion of drainage, when the low liquid level of the first cleaning pool 1 reaches, 10 seconds are delayed, a drain valve 7 is closed, and the self-cleaning of the first cleaning pool 1 is finished;
the first cleaning tank 1 stores water: after the self-cleaning of the first cleaning tank 1 is finished, opening a water inlet valve, starting a water supply pump 41 of the recovery water tank 4 at the moment, storing water in the first cleaning tank 1, delaying for 3 seconds when a high liquid level sensor 10 of the first cleaning tank 1 detects the water, and finishing the water storage;
draining water from the first cleaning tank 1: when the equipment finishes production, the drain valve 7 of the first cleaning tank 1 is opened, when the low liquid level sensor 9 of the first cleaning tank 1 detects the low liquid level sensor, the time delay is 10 seconds, the drain valve 7 is closed, and the drainage is finished.
The second cleaning pool 2 is used for cleaning the unit, and the following processes are mainly executed in the cleaning water circulation process:
the second cleaning pool 2 is self-cleaning: after the initialization of the equipment is completed, the water supply pump 41 of the recovery water tank 4 is started to self-clean the second cleaning tank 2, meanwhile, the cleaning device of the second cleaning tank 2 is started (the jacking rotary mechanism is jacked and rotated), when the self-cleaning time reaches the set time and the conductivity reaches the set parameters, the water supply pump 41 is closed to wait for the completion of drainage, when the low liquid level of the second cleaning tank 2 reaches the set time, the time is delayed by 10 seconds, and the self-cleaning of the second cleaning tank 2 is completed;
and (3) cleaning products in a second cleaning tank 2: the water supply pump 41 is started, meanwhile, a cleaning device (a jacking rotating mechanism performs vertical and rotary actions) of the second cleaning pool 2 washes the inner surface and the outer surface of the product, when the cleaning time of the product reaches a set time, the water supply pump 41 is closed, when the low liquid level of the second cleaning pool 2 reaches the set time, the time is delayed for 10 seconds, and the cleaning of the product in the second cleaning pool 2 is finished;
draining water from the second cleaning pool 2; when the low liquid level sensor 9 of the second cleaning tank 2 detects the low liquid level sensor, delaying for 10 seconds, and finishing the water drainage;
in the self-cleaning and product cleaning processes of the second cleaning tank 2, when the high liquid level sensor 10 of the second cleaning tank 2 detects the high liquid level sensor, the second water supply pump 41 is turned off, the equipment is suspended and gives an alarm, and after the fault treatment is completed and reset, the equipment continues to operate.
The water circulation unit of the third washing tank 3 mainly performs the following processes in the washing water circulation process:
the third cleaning pool 3 is self-cleaning; after the equipment initialization is finished, opening a water inlet valve of the third cleaning pool 3; self-cleaning is carried out on the third cleaning pool 3, meanwhile, a cleaning device of the third cleaning pool 3 is started, when the self-cleaning time reaches and the conductivity reaches the set parameters, a water inlet valve is closed to wait for the completion of drainage, when the low liquid level of the third cleaning pool 3 reaches, the time is delayed for 10 seconds, and the self-cleaning of the third cleaning pool 3 is finished;
cleaning products in a third cleaning pool 3; opening a water inlet valve of the third cleaning pool 3; meanwhile, the cleaning device of the third cleaning pool 3 washes the inner and outer surfaces of the product, when the cleaning time of the product reaches and the conductivity reaches the set parameters, the water inlet valve is closed to wait for the completion of drainage, when the low liquid level of the third cleaning pool 3 reaches, the time is delayed for 10 seconds, and the cleaning of the product in the third cleaning pool 3 is finished;
the third cleaning pool 3 drains water; when the equipment finishes production, the water inlet valve is closed, when the low liquid level sensor 9 of the third cleaning pool 3 detects the low liquid level sensor, the time is delayed for 10 seconds, and the water drainage is finished;
in the self-cleaning and product cleaning processes of the third cleaning pool 3, when the high liquid level sensor 10 of the third cleaning pool 3 detects the high liquid level sensor, a water inlet valve of the third cleaning pool 3 is closed, the equipment is paused and gives an alarm, and after the fault processing is finished and the equipment is reset, the equipment continues to operate. In the self-cleaning and product cleaning processes of the third cleaning pool 3, the water temperature needs to be monitored and collected in real time, if the water temperature does not reach the set temperature, the equipment alarms and pauses, and if the water temperature reaches again and confirms the alarm, the equipment continues to operate the processes.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the utility model, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
Claims (10)
1. A cleaning system, characterized by: including first washing pond (1), second washing pond (2), third washing pond (3), recovery water pitcher (4) and water installations (5), the water inlet of third washing pond (3) and recovery water pitcher (4) all is connected with water installations (5), the water inlet that first washing pond (1) and second washed pond (2) is connected with the water supply port of recovery water pitcher (4) respectively, first washing pond (1), second washing pond (2), third washing pond (3) and recovery water pitcher (4) are equipped with water quality testing appearance (6) and drain valve (7) respectively.
2. The cleaning system of claim 1, wherein: and a drain valve (7) of the third cleaning pool (3) is connected with a drain filter (8), and the drain filter (8) is connected with a recovery water tank (4).
3. The cleaning system of claim 1, wherein: the water outlet of the recovery water tank (4) is connected with a water supply pump (41), and the water inlets of the first cleaning pool (1) and the second cleaning pool (2) are respectively connected with the water supply pump (41).
4. The cleaning system of claim 1, wherein: the water discharge valves (7) are connected in a crossed manner through pipelines.
5. The cleaning system according to any one of claims 1 to 4, wherein: and a low liquid level sensor (9) and a high liquid level sensor (10) are arranged on the recovery water tank (4).
6. The cleaning system of claim 5, wherein: and the first cleaning pool (1), the second cleaning pool (2) and the third cleaning pool (3) are respectively provided with a low liquid level sensor (9).
7. The cleaning system according to any one of claims 1 to 4, wherein: an overflow outlet (11) is arranged at the top of the first cleaning pool (1).
8. The cleaning system according to any one of claims 1 to 4, wherein: the first cleaning pool (1) is an ultrasonic cleaning pool, the second cleaning pool (2) is a purified water cleaning pool, and the third cleaning pool (3) is an injection water cleaning pool.
9. The cleaning system according to any one of claims 1 to 4, wherein: the water quality detector (6) is a conductive measuring instrument.
10. The cleaning system according to any one of claims 1 to 4, wherein: and cleaning devices are respectively arranged in the first cleaning pool (1), the second cleaning pool (2), the third cleaning pool (3) and the recovery water tank (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122313508.5U CN215879042U (en) | 2021-09-23 | 2021-09-23 | Cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122313508.5U CN215879042U (en) | 2021-09-23 | 2021-09-23 | Cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215879042U true CN215879042U (en) | 2022-02-22 |
Family
ID=80471917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122313508.5U Active CN215879042U (en) | 2021-09-23 | 2021-09-23 | Cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215879042U (en) |
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2021
- 2021-09-23 CN CN202122313508.5U patent/CN215879042U/en active Active
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