CN215879027U

CN215879027U - Ultrasonic cleaning device for intercooler

Info

Publication number: CN215879027U
Application number: CN202120892265.2U
Authority: CN
Inventors: 谷毅
Original assignee: Chongqing Wansi Metal Special Forming Co ltd
Current assignee: Chongqing Wansi Metal Special Forming Co ltd
Priority date: 2021-04-26
Filing date: 2021-04-26
Publication date: 2022-02-22
Anticipated expiration: 2031-04-26

Abstract

This technical scheme belongs to ultrasonic cleaning's technical field, specifically discloses ultrasonic cleaning device for intercooler, including the box, open at the box top has the washing tank, and open bottom half has the cavity, and a plurality of ultrasonic transducer of fixedly connected with in the cavity support in the bottom of washing tank mutually, and the washing tank inner wall is equipped with the slide along vertical direction, and vertical sliding connection has the washing frame in the slide, and washing frame outer wall is fixed with the brush, and the brush can support in the washing tank inner wall mutually. The utility model aims to provide an ultrasonic cleaning device for an intercooler, which aims to solve the problem of poor cleaning effect of the intercooler.

Description

Ultrasonic cleaning device for intercooler

Technical Field

The technical scheme belongs to the technical field of ultrasonic cleaning, and particularly discloses an ultrasonic cleaning device for an intercooler.

Background

The intercooler is an important component of an automobile supercharging system, and no matter a mechanical supercharged engine or a turbo supercharged engine, the intercooler is required to be arranged between a supercharger and an engine air inlet pipe; the air-exchange device is arranged between a supercharger and an engine of an automobile and is used for improving the air exchange efficiency of the engine.

In the current intercooler production technology, the finished intercooler is usually cleaned at last. For example, Chinese invention patent (publication number: CN107905887A) discloses an automobile intercooler connecting pipe and a production process thereof, which comprises the following steps: and (4) cargo feeding inspection: selecting some parts with good quality, then checking the parts, and warehousing after checking; blow molding: punching the selected parts to manufacture the parts into required shapes, and then baking the parts; checking, drilling and punching: checking the size of the baked semi-finished product, drilling the part needing to be drilled, and then punching the part; trimming: trimming the processed semi-finished product, checking whether burrs and burrs exist, and cleaning the inside; the buckle is moulded plastics and the draw-in groove is moulded plastics: performing injection molding on the buckle and the clamping groove through a processing mold, checking whether the welding position meets the requirement of a checking fixture, and then checking the assembly of the assembly clamp; judging whether the processed semi-finished product meets the production requirements or not, and if not, performing rework; and packaging the manufactured finished product meeting the requirements, and then storing.

Although above-mentioned scheme can wash the car intercooler, traditional washing mode adopts to spray the washing usually, and this kind of mode not only need continuously change wash water, and manufacturing cost is higher to the cleaning performance is lower, appears the problem that the dirt was detained at intercooler dead angle easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an ultrasonic cleaning device for an intercooler, which aims to solve the problem of poor cleaning effect of the intercooler.

In order to achieve the purpose, the basic scheme of the utility model is as follows: the ultrasonic cleaning device for the intercooler comprises a box body, wherein a cleaning tank is arranged at the top of the box body, a cavity is arranged at the bottom of the box body, a plurality of ultrasonic transducers are fixedly connected in the cavity and abut against the bottom of the cleaning tank, a slide way is arranged on the inner wall of the cleaning tank along the vertical direction, a cleaning frame is vertically and slidably connected in the slide way, a hairbrush is fixed on the outer wall of the cleaning frame, and the hairbrush can abut against the inner wall of the cleaning tank.

The working principle and the beneficial effects of the basic scheme are as follows: this technical scheme is through setting up the washing tank in the box to realize the technological effect that the intercooler held. An operator adds an ultrasonic transducer at the bottom of the cleaning tank, and the ultrasonic transducer converts input electric power into mechanical power in the working process, so that the constant high-frequency impact on the bottom of the cleaning tank is realized. Ultrasonic waves are radiated to the cleaning liquid in the cleaning tank through the cleaning tank wall in the process. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. Destroy the absorption on filth and intercooler surface, arouse the fatigue destruction of filth layer and be refuted from, the vibration of gas type bubble washs the surface of intercooler, and then effectively washs the operation to the intercooler.

Place the intercooler all the time in wasing the frame at abluent in-process operating personnel, wash the frame and utilize the slide of washing tank inner wall to realize the ascending free motion of vertical direction, at the in-process of washing tank free motion, the brush of wasing the frame outer wall cleans the washing tank inner wall and strikes off.

Compared with the prior art, the technical scheme can effectively clean all positions of the intercooler at the same time, effectively improves the cleaning degree of the intercooler, and improves the cleaning efficiency. And at abluent in-process, this technical scheme can also utilize the brush of wasing the frame to clean the washing tank inner wall, effectively improves the clean degree of washing tank.

Furthermore, sliding connection has the sieve on the slide, the sieve is located wash the frame under.

Has the advantages that: this technical scheme is through at the sieve to the realization is to filtering the effect of collecting from the impurity that the intercooler cleared up, and at abluent in-process, impurity separates and passes the washing frame and finally falls into in the washing frame from the intercooler.

Furthermore, the circumferential outer edge of the sieve plate is provided with an upward bent scraper, and the scrapers on each edge of the sieve plate are all abutted against the inner wall of the cleaning tank.

Has the advantages that: this technical scheme sets up crooked scraper blade through the outer fringe at the sieve to operating personnel is at the in-process of taking out the sieve, and the scraper blade can scrape the clearance to the inner wall of washing tank, avoids impurity to adhere to on the inner wall of washing tank, effectively improves the inside cleanness that remains all the time of washing tank.

Furthermore, a support rod is vertically fixed at the top of the cleaning frame.

Has the advantages that: this technical scheme is through add branch at the top of carriage, and one can be convenient for operating personnel realizes removing the transport of washing the frame through holding branch.

Furthermore, the outer wall of the supporting rod is provided with scales along the vertical direction.

Has the advantages that: the technical proposal can also judge the height of the cleaning frame by observing the relative position relation between the scales on the outer wall of the supporting rod and the cleaning tank

Further, the top of the box body is horizontally and rotatably connected with a cover plate used for covering the cleaning tank.

Has the advantages that: this technical scheme is through addding the apron at the top of box to the device can play the effect of sheltering from the closing cap at the in-process apron of work, avoids outside impurity to get into and causes the pollution in the washing tank.

Further, the top surface fixedly connected with handle of apron.

Has the advantages that: this technical scheme is through add the handle at the top of apron to make things convenient for operating personnel to rotate the apron through handheld handle.

Further, the bottom of the box body is fixedly connected with a pulley.

Has the advantages that: this technical scheme is through add the pulley in bottom half to in transporting the box.

Furthermore, the side wall of the box body is fixedly connected with a handle.

Has the advantages that: this technical scheme is through add the handle at the lateral wall of box to operating personnel can promote it through handheld handle.

Furthermore, a discharge hole is formed in the bottom of the cleaning tank, and a feeding hole is formed in the side wall of the cleaning tank.

Has the advantages that: this technical scheme is through add the discharge opening in the bottom of washing tank to in time discharge the washing liquid of washing tank inside, still utilize the pan feeding hole of washing tank lateral wall to realize in time replenishing clean washing liquid in to the washing tank simultaneously.

Drawings

FIG. 1 is a front sectional view of an ultrasonic cleaning apparatus for a refrigerator in an embodiment of the present invention.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the ultrasonic cleaning device comprises a box body 1, a cavity 2, an ultrasonic transducer 3, a cleaning frame 4, a slide way 5, a brush 6, a sieve plate 7, a support rod 8, a cleaning groove 9, a discharge hole 10, a feeding hole 11, a handle 12, a handle 13, a pulley 14, a cover plate 15 and a scraper 16.

The embodiment is basically as shown in the attached figure 1: the ultrasonic cleaning device for the intercooler comprises a box body 1, wherein a cleaning tank 9 is arranged at the top of the box body 1, and the interior of the cleaning tank 9 is of a cuboid structure. The bottom of the box body 1 is provided with a cavity 2, the top of the cavity 2 is fixedly connected with a plurality of ultrasonic transducers 3, the output ends of the ultrasonic transducers 3 are abutted to the bottom of the cleaning groove 9, and the inner wall of the cleaning groove 9 is provided with a slide 5 along the vertical direction. A cleaning frame 4 is vertically and slidably connected in the slide way 5, a hairbrush 6 is fixed on the outer wall of the cleaning frame 4 through horizontal threads, and one end, far away from the cleaning frame 4, of the hairbrush 6 can abut against the inner wall of the cleaning groove 9. The slideway 5 is connected with a sieve plate 7 in a sliding way, and the sieve plate 7 is positioned right below the cleaning frame 4. The circumferential outer edge of the sieve plate 7 is provided with a scraper 16 which is bent upwards, and the scrapers 16 on each edge of the sieve plate 7 are all pressed against the inner wall of the cleaning tank 9. The vertical welded fastening in top of washing frame 4 has branch 8, and the outer wall of branch 8 is opened along vertical direction has the scale, and the top of branch 8 is higher than the top of washing tank 9. The top of the box body 1 is horizontally and rotatably connected with a cover plate 15 used for covering the cleaning tank 9, the cover plate 15 is of a square plate structure, and a handle 12 is welded and fixed on the top surface of the cover plate 15 at the center of the top surface. The bottom of the cleaning tank 9 is provided with a discharge hole 10, and the side wall of the cleaning tank 9 is provided with a feeding hole 11. The bottom of the box body 1 is respectively fixed with a pulley 14 at four corners by bolts. A handle 13 is fixed on the side wall of the box body 1 by welding.

The specific implementation process is as follows: first, the operator takes out the cleaning frame 4 and then places the intercooler to be cleaned inside the cleaning frame 4. Then the operating personnel holds the supporting rod 8 to place the cleaning frame 4 in the cleaning groove 9 along the slide way 5, and in the sliding process of the cleaning frame 4, the brush 6 on the outer wall of the cleaning frame 4 can sweep the impurities on the inner wall of the cleaning groove 9, and the swept impurities fall on the sieve plate 7. The operator can judge the descending depth of the cleaning frame 4 by observing the relative position between the scale on the supporting rod 8 and the cleaning groove 9. Then, the operator closes the discharge hole 10 and opens the feeding hole 11, and the cleaning solution is injected into the cleaning tank 9 through the feeding hole 11. The ultrasonic transducer 3 is then activated, the ultrasonic transducer 3 converts the input electrical power into mechanical power, only to achieve a constantly high frequency impact against the bottom of the cleaning tank 9. In this process, ultrasonic waves are radiated to the cleaning liquid in the cleaning bath 9 through the wall of the cleaning bath 9. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of dirt and the surface of the intercooler is damaged, fatigue damage of a dirt layer is caused to be separated, and the surface of the intercooler is cleaned through vibration of gas bubbles. And finally, after the cleaning is finished, the operator holds the support rod 8 to enable the cleaning frame 4 to vertically move upwards until the cleaning frame is separated from the cleaning groove 9, and the brush 6 cleans the inner wall of the cleaning groove 9 again in the process of vertically moving the cleaning frame 4 upwards. Finally, the operator takes out the sieve plate 7 at the bottom of the cleaning tank 9 along the slideway 5, and in the process of taking out the sieve plate 7, the scraper 16 carries out scraping and cleaning on the impurities remained on the inner wall again.

The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The ultrasonic cleaning device for the intercooler is characterized in that: the ultrasonic cleaning device for the intercooler comprises a box body, wherein a cleaning tank is arranged at the top of the box body, a cavity is formed in the bottom of the box body, a plurality of ultrasonic transducers are fixedly connected in the cavity and abut against the bottom of the cleaning tank, a slide way is arranged on the inner wall of the cleaning tank along the vertical direction, a cleaning frame is vertically and slidably connected in the slide way, a brush is fixed on the outer wall of the cleaning frame, and the brush can abut against the inner wall of the cleaning tank.

2. The ultrasonic cleaning device for the intercooler of claim 1, wherein: the slide is connected with a sieve plate in a sliding mode, and the sieve plate is located under the cleaning frame.

3. The ultrasonic cleaning device for the intercooler of claim 2, wherein: the scraping plates on each edge of the sieve plate are all abutted against the inner wall of the cleaning tank.

4. The ultrasonic cleaning device for the intercooler of claim 3, wherein: and a supporting rod is vertically fixed at the top of the cleaning frame.

5. The ultrasonic cleaning device for the intercooler of claim 4, wherein: the outer wall of the supporting rod is provided with scales along the vertical direction.

6. The ultrasonic cleaning device for the intercooler of claim 5, wherein: the top of the box body is horizontally and rotatably connected with a cover plate used for covering the cleaning tank.

7. The ultrasonic cleaning device for the intercooler of claim 6, wherein: the top surface of the cover plate is fixedly connected with a handle.

8. The ultrasonic cleaning device for the intercooler of claim 1, wherein: the bottom of the box body is fixedly connected with a pulley.

9. The ultrasonic cleaning device for the intercooler of claim 8, wherein: the lateral wall fixedly connected with handle of box.

10. The ultrasonic cleaning device for the intercooler according to any one of claims 1 to 9, wherein: the bottom of the cleaning tank is provided with a discharge hole, and the side wall of the cleaning tank is provided with a feeding hole.