CN215866213U - Quality tester for color master batches - Google Patents

Abstract

The application discloses quality inspection appearance for masterbatch, including movable clamp plate and solid fixed splint, the guide bar of symmetry around a pair of left surface fixedly connected with of solid fixed splint, the side swing joint of guide bar has movable clamp plate, movable clamp plate's right flank is provided with the pressure sensor bulge loop, movable clamp plate just is located in the right flank the position fixedly connected with screw rod directly over the pressure sensor bulge loop, solid fixed splint's right flank fixedly connected with nut spacing ring. The checking precision of the hardness and the granularity of the color master batch product is improved by matching the pressure sensor with the displacement sensor; through reasonable setting operation steps, the color sensor can be used for accurately analyzing the color uniformity inside the color master batch, the product quality of the color master batch is judged in multiple aspects, data collection is carried out, and the color master batch production quality control model is conveniently and subsequently established.

Description

Quality tester for color master batches

Technical Field

The application relates to quality inspection instrument technical field especially relates to quality inspection instrument for masterbatch.

Background

At present, all need a quality inspection device after masterbatch production is accomplished, monitor its hardness and color degree of consistency, just can provide the guarantee of a quality output for the masterbatch product.

However, the existing quality tester for color master batches has the following defects: for example, the color uniformity inside the color master batch can be only distinguished by human eyes, the particle size is also an approximate conclusion obtained by direct observation, the inspection of the product quality is too fuzzy to be counted, and the control and promotion of the product quality are not well promoted. In order to solve the problems, a novel quality tester for color master batches is provided.

Disclosure of Invention

The application aims to improve the detection accuracy of the granularity, the hardness and the color uniformity of a color master batch product, so that statistical data are conveniently collected to establish a product optimization model.

In order to achieve the above purposes, the technical scheme adopted by the application is as follows: this quality inspection appearance for masterbatch, including movable clamp plate and solid fixed splint, the guide bar of the left surface fixedly connected with of solid fixed splint symmetry around a pair of for the function degree of freedom of restriction movable splint, the side swing joint of guide bar has movable splint, movable splint's right flank is provided with the pressure sensor bulge loop for acquire the pressure value that acts on the masterbatch, movable splint just is located in the right flank the position fixedly connected with screw rod directly over the pressure sensor bulge loop for transmit power.

The right side fixedly connected with nut spacing ring of solid fixed splint for the motion degree of freedom of restriction area scale adjusting nut, solid fixed splint have area scale adjusting nut through nut spacing ring swing joint for the feed volume of record screw rod, gu fixed splint have seted up the through groove that link up about the coaxial department of nut spacing ring, the screw rod passes gu fixed splint link up the groove with take scale adjusting nut threaded connection for take the rotary motion of scale adjusting nut to convert the linear motion of screw rod into.

The utility model discloses a color sensor, including fixed splint, pressure sensor bulge loop, fixed splint have hardness and transparency, fixed splint just are located at the left surface the coaxial position fixedly connected with toughened transparent glass of pressure sensor bulge loop has hardness and transparency concurrently, fixed splint just are located at the left surface toughened transparent glass's right side is provided with color sensor for detect the colour of the masterbatch after flattening out.

Preferably, the fixing clamp plate is fixedly connected with a color master batch tray on the left side surface and under the tempered transparent glass, and is used for placing a color master batch product to be detected.

Preferably, the masterbatch tray with the left end face fixedly connected with head end limiting plate of guide bar, the splint groove of accomodating has been seted up to the right flank of head end limiting plate for accomodate movable clamp plate when the inspection appearance does not use.

Preferably, the movable clamping plate is provided with a pair of left and right through guide grooves at front and rear symmetrical positions, and the movable clamping plate is slidably connected with the guide rod through the guide grooves to form a structure capable of sliding relatively.

Preferably, the fixed splint is provided with a battery and processor compartment on the right side and right below the screw for storing the battery and the processor.

Preferably, an instrument tail plate is fixedly connected to the right end of the battery and processor cabin.

Preferably, the right side surface of the instrument tail plate is provided with a data display screen for displaying the detected data, and the instrument tail plate is provided with a data interface on the right side surface and below the data display screen, so that data exchange with external equipment is facilitated.

Preferably, the data display screen, the data interface, the adjusting nut with the scales, the pressure sensor convex ring, the color sensor, the battery and the processor cabin are electrically connected, so that data transmission is facilitated.

Compared with the prior art, the beneficial effect of this application lies in:

(1) by designing the cooperation of the pressure sensor and the displacement sensor, the checking precision of the hardness and the granularity of the color master batch product is improved;

(2) through reasonable setting operation steps, the color sensor can be used for accurately analyzing the color uniformity inside the color master batch, the product quality of the color master batch is judged in multiple aspects, data collection is carried out, and the color master batch production quality control model is conveniently and subsequently established.

Drawings

Fig. 1 is a first view of the overall structure of the quality tester for color master batches;

FIG. 2 is a second view of the overall structure of the quality tester for color masterbatches;

fig. 3 is a schematic perspective view of an adjusting mechanism of the quality tester for color master batches;

fig. 4 is a schematic structural view of a movable clamping plate assembly of the quality tester for color master batches;

fig. 5 is a first view of a three-dimensional structure of a fixing splint component of the quality tester for color master batches;

fig. 6 is a second perspective view of the fixing splint assembly of the quality tester for color masterbatches.

In the figure: 1. an instrument tail plate; 2. a battery and processor bay; 3. a data display screen; 4. a data interface; 5. a masterbatch tray; 6. a movable splint; 7. a head end limiting plate; 8. fixing the clamping plate; 9. a guide bar; 10. a screw; 11. a splint receiving slot; 12. adjusting nuts with scales; 13. a guide groove; 14. a pressure sensor collar; 15. a color sensor; 16. a through groove; 17. a nut limiting ring; 18. and (5) tempering the transparent glass.

Detailed Description

The present application is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.

The terms "comprises," "comprising," and "having," and any variations thereof, in the description and claims of this application, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

The quality tester for color masterbatch shown in fig. 1-6 comprises a movable clamp plate 6 and a fixed clamp plate 8, wherein a pair of guide rods 9 which are symmetrical front and back are fixedly connected to the left side surface of the fixed clamp plate 8, the movable clamp plate 6 is movably connected to the side surface of the guide rods 9, a pair of guide grooves 13 which are through left and right are formed in the front and back symmetrical positions of the movable clamp plate 6, the movable clamp plate 6 is slidably connected with the guide rods 9 through the guide grooves 13, a pressure sensor convex ring 14 is arranged on the right side surface of the movable clamp plate 6, and a screw rod 10 is fixedly connected to the right side surface of the movable clamp plate 6 and is positioned right above the pressure sensor convex ring 14.

The fixed splint 8 is on the left side and is located toughened transparent glass 18 under fixedly connected with masterbatch tray 5, the left end face fixedly connected with head end limiting plate 7 of masterbatch tray 5 and guide bar 9, the splint groove of accomodating 11 has been seted up to the right flank of head end limiting plate 7.

The right side fixedly connected with nut spacing ring 17 of solid fixed splint 8, solid fixed splint 8 has through nut spacing ring 17 swing joint to take scale adjusting nut 12, gu fixed splint 8 sets up about the coaxial department of nut spacing ring 17 and link up through groove 16, screw rod 10 passes solid fixed splint 8 through groove 16 and take scale adjusting nut 12 threaded connection that link up.

The fixed splint 8 is provided with battery and treater cabin 2 on the right flank and is located screw rod 10 under, and the right-hand member fixedly connected with instrument tailboard 1 in battery and treater cabin 2, the right flank of instrument tailboard 1 are provided with data display screen 3, and data interface 4 has been seted up on the right flank and is located the below of data display screen 3 to instrument tailboard 1.

The fixed splint 8 is at the left surface and is located the coaxial fixed connection in position toughened transparent glass 18 of pressure sensor bulge loop 14, and the fixed splint 8 is provided with color sensor 15 on the left surface and the right side that is located toughened transparent glass 18, and data display screen 3, data interface 4, take scale adjusting nut 12, pressure sensor bulge loop 14, color sensor 15 and battery and electric connection between the treater cabin 2.

The working principle of the quality tester is as follows: when the tester is not used, the movable clamp plate 6 is pushed into the clamp plate accommodating groove 11 by the screw rod 10, when the tester is used, an external computer is connected with the data interface 4 of the tester by a data line, a color master batch product is immediately taken and placed in the master batch tray 5, the adjusting nut 12 with the scales is rotated to convert the self-rotating motion into the linear motion of the screw rod 10, so that the movable clamp plate 6 is continuously close to the fixed clamp plate 8, the gap where the color master batch is positioned is smaller and smaller, when the data detected by the convex ring 14 of the pressure sensor has the sudden change, the initial scale on the adjusting nut 12 with the scales is recorded and continuously rotates until the color master batch is completely pressed, when the adjusting nut 12 with the scales cannot rotate any more, the ending scale on the adjusting nut 12 with the scales is recorded, the sudden change data detected by the convex ring 14 of the pressure sensor and the initial ending scale data of the adjusting nut 12 with the scales are utilized, the processor can accurately calculate two data of the hardness and the granularity of the color master batch, and finally the color sensor 15 arranged on the inner side of the toughened transparent glass 18 checks the color uniformity of the color master batch powder which is crushed to be smooth, so that the collection of all data of the quality of the color master batch product can be completed, and the data are finally stored in a memory of a computer through a data line.

The foregoing has described the general principles, essential features, and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, which are merely illustrative of the principles of the application, but that various changes and modifications may be made without departing from the spirit and scope of the application, and these changes and modifications are intended to be within the scope of the application as claimed. The scope of protection claimed by this application is defined by the following claims and their equivalents.

Claims (8)

1. Quality inspection appearance for masterbatch, including movable splint and solid fixed splint, its characterized in that:

the left side surface of the fixed clamping plate is fixedly connected with a pair of guide rods which are symmetrical front and back, the side surface of each guide rod is movably connected with a movable clamping plate, the right side surface of each movable clamping plate is provided with a pressure sensor convex ring, and the position, right above the pressure sensor convex ring, of each movable clamping plate is fixedly connected with a screw rod;

the right side surface of the fixed clamping plate is fixedly connected with a nut limiting ring, the fixed clamping plate is movably connected with an adjusting nut with scales through the nut limiting ring, a through groove which is communicated from left to right is formed in the coaxial position of the nut limiting ring of the fixed clamping plate, and the screw penetrates through the through groove of the fixed clamping plate and is in threaded connection with the adjusting nut with scales;

the fixed splint are located on the left side face and fixedly connected with toughened transparent glass at the coaxial position of the pressure sensor convex ring, and the fixed splint are located on the left side face and are provided with color sensors on the right side of the toughened transparent glass.

2. The quality tester for color masterbatch according to claim 1, characterized in that: the fixed splint are arranged on the left side face and are fixedly connected with a color master batch tray under the toughened transparent glass.

3. The quality tester for color masterbatch according to claim 2, wherein: the masterbatch tray with the left end face fixedly connected with head end limiting plate of guide bar, the splint groove of accomodating has been seted up to the right flank of head end limiting plate.

4. The quality tester for color masterbatch according to claim 1, characterized in that: the movable clamping plate is provided with a pair of guide grooves which are communicated from left to right at symmetrical positions in the front and back, and the movable clamping plate is connected with the guide rod in a sliding mode through the guide grooves.

5. The quality tester for color masterbatch according to claim 1, characterized in that: and a battery and a processor cabin are arranged on the right side surface of the fixed clamping plate and are positioned under the screw rod.

6. The quality tester for color masterbatch according to claim 5, wherein: and the right ends of the battery and the processor cabin are fixedly connected with an instrument tail plate.

7. The quality tester for color masterbatch according to claim 6, wherein: the right side face of the instrument tail plate is provided with a data display screen, and a data interface is arranged on the right side face of the instrument tail plate and below the data display screen.

8. The quality tester for color masterbatch according to claim 7, wherein: the data display screen, the data interface, the adjusting nut with the scale, the pressure sensor convex ring, the color sensor and the battery are electrically connected with the processor cabin.

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