CN215866147U - Cigar cigarette outward appearance elasticity detection device - Google Patents
Cigar cigarette outward appearance elasticity detection device Download PDFInfo
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- CN215866147U CN215866147U CN202122014768.2U CN202122014768U CN215866147U CN 215866147 U CN215866147 U CN 215866147U CN 202122014768 U CN202122014768 U CN 202122014768U CN 215866147 U CN215866147 U CN 215866147U
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Abstract
The utility model provides a cigar cigarette appearance tightness detection device which comprises a base, a rotary clamping jaw, a horizontal adjusting mechanism, a cigar bearing platform, a precise pressure head and a laser, wherein the rotary clamping jaw is arranged on the base; the rotary clamping jaw is arranged on the base and used for clamping one end of a cigar; the cigar bearing platform is fixed on the base and arranged on one side of the rotary clamping jaw and used for bearing cigars, and the clamping height of the rotary clamping jaw is consistent with the bearing height of the cigar bearing platform; the precise pressure head is suspended above the cigar bearing table and used for applying pressure to the cigars; the laser is arranged at a fixed position above the precision pressure head and used for detecting the pressing stroke of the precision pressure head; the horizontal adjusting mechanism is installed on the base, and the adjusting end of the horizontal adjusting mechanism is connected with the rotary clamping jaw and used for adjusting the horizontal position of the rotary clamping jaw. The device detects through rotatory detection, horizontal migration detection's diversified, multiple spot detection mode, solves the big problem of current detection means limitation.
Description
Technical Field
The utility model relates to the field of tobacco appearance inspection, in particular to a device for detecting the appearance tightness of cigar cigarettes.
Background
Cigars, a special tobacco product in cigarette production, are made from a roll of dried and fermented tobacco that is lit at one end and then smoked hoots at the other end to produce smoke. The cigar is composed of three parts of a cigar coat, a cigar sleeve and a cigar core from outside to inside in sequence. In taste, unlike traditional cigarettes, cigars have very little smoke taste, usually some fermented tobacco and other flavors. In terms of color, the darker the color of the cigar leaves, the sweeter and stronger the taste, and the higher the oil and sugar content of the eggplant coat. Cigars are classified into three major categories, namely hand-rolled cigars, semi-machine-rolled cigars and machine-made cigars, in terms of production methods.
In standard cigar section 3: the technical requirements for the tightness of cigars of various models in the technical requirements for product packaging, rolling, storage and transportation (GB 15269.3-2011) are that cigarettes are uniform and full, and loose, tight and bamboo joint cigarettes (cigarettes with loose vertical sections due to uneven density of cigar cores) are avoided. The appearance tightness of cigar cigarettes not only influences the physical characteristics of elasticity, toughness, filling property, combustibility and the like, but also causes differences in the color, aroma, taste and inherent quality of cigars. Meanwhile, in the detection process, the detection results of the chemical indexes of the product, such as sensory evaluation, smoke analysis, tar content, carbon monoxide content, nicotine content and the like, are influenced to a certain extent.
Therefore, in the section of cigar production, the tightness of the cigar appearance must be strictly checked and controlled to ensure the quality of the cigar production.
In the tobacco industry, the quality consistency of cigarette products is always an important index for measuring the quality of the products. At present, the method for detecting the appearance tightness of the cigar cigarettes adopts a method of sensory verification and hand-touch visual inspection to test one by one. The method has more defects: the holding scale of the checking personnel on the apparent tightness of the cigarettes is different, the subjectivity is strong, the judgment accuracy is easy to fluctuate, and the uniformity and the consistency of the product quality are difficult to hold; the inspection personnel use the manual mode to carry out detection one by one to the cigar, need consume a large amount of manpower, material resources. The situation always troubles the detection work of the appearance tightness of cigar cigarettes in the industry and the consistency of the internal process standard and the control of the production process of cigarette production enterprises.
In order to solve the above problems, people are always seeking an ideal technical solution.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art, and provides a cigar cigarette appearance tightness detection device which solves the problem of large limitation of the existing detection means by a multi-azimuth and multi-point detection mode of rotation detection and horizontal movement detection.
In order to achieve the purpose, the utility model adopts the technical scheme that: a cigar cigarette appearance elasticity detection device comprises a base, a rotary clamping jaw, a horizontal adjusting mechanism, a cigar bearing platform, a precise pressure head and a laser;
the rotary clamping jaw is arranged on the base and used for clamping one end of a cigar;
the cigar bearing platform is fixed on the base and arranged on one side of the rotary clamping jaw and used for bearing cigars, the clamping height of the rotary clamping jaw is consistent with the bearing height of the cigar bearing platform, and a pressure sensor is integrated in the cigar bearing platform;
the precise pressure head is suspended above the cigar bearing table and used for applying pressure to the cigars;
the laser is arranged at a fixed position above the precision pressure head and used for detecting the pressing stroke of the precision pressure head;
the horizontal adjusting mechanism is installed on the base, and the adjusting end of the horizontal adjusting mechanism is connected with the rotary clamping jaw and used for adjusting the horizontal position of the rotary clamping jaw.
Basically, the rotating clamping jaw comprises a carrying platform, a rotating cylinder and a clamping jaw, wherein the carrying platform is installed at the movable end of the horizontal adjusting mechanism, the rotating cylinder is installed on the carrying platform, and the clamping jaw is installed on an output shaft of the rotating cylinder.
Basically, horizontal adjustment mechanism includes accurate guide rail and horizontal drive motor, the horizontal movement of accurate guide rail of horizontal drive motor drive.
Basically, the cigar plummer includes pressure sensor and V-arrangement piece, pressure sensor fixes on the base, the V-arrangement piece is fixed on pressure sensor.
On the basis, accurate pressure head includes pressure head, accurate slip table, pressure head motor and installing support, pressure head motor and accurate slip table are all installed on the installing support, the removal end at accurate slip table is installed to the pressure head, the accurate slip table of pressure head motor drive is vertical linear motion, the laser instrument is installed on the installing support and just sets up to the pressure head to detect the stroke that pushes down of pressure head.
Basically, the base is a bottom plate with a plane upper surface.
Basically, the clamping diameter of the clamping jaw is adjustable.
Basically, the height of the carrier is adjustable.
Basically, the length of the V-shaped block is more than half of that of the cigar.
Compared with the prior art, the utility model has substantive characteristics and progress, and particularly, the utility model utilizes the pressing distance of the pressing head to detect the deformation quantity of the cigar, the pressure sensor obtains the applied pressure value, and the relation value between the two values can be utilized to obtain the deformation quantity change of different positions of the cigar under the same pressure value, thereby further deducing the tightness of the cigar at different positions and realizing the tightness detection of the cigar.
Furthermore, compared with the traditional single-point detection means or manual detection means, the device is introduced into a series of adjustment means such as a rotary cylinder, a V-shaped block, a horizontal adjustment mechanism and the like, so that the horizontal displacement adjustment and the rotation adjustment of the cigar are realized, the tightness states of a plurality of points on the cigar are further obtained, and the tightness data of the whole cigar are obtained by comparing the tightness states of a plurality of points.
Furthermore, in order to ensure the precision, a motion control mode combining a precision sliding table, a precision guide rail, a motor and pneumatics is adopted, and the positioning precision and the stability of a motion system are ensured.
Furthermore, the pressure value is sensed by combining laser ranging with a pressure sensor, a pressure head is selected instead of the cigar according to the reference of the laser ranging, the measuring error is smaller, and the consistency of the measuring result is better.
Drawings
FIG. 1 is a schematic structural diagram of a device for detecting the apparent tightness of cigar cigarettes according to the present invention.
FIG. 2 is a schematic diagram of the device for detecting the apparent tightness of cigar cigarettes of the present invention for detecting the tightness of cigar cigarettes at different positions on the same side.
FIG. 3 is a schematic diagram of the cigar appearance tightness degree detection device of the present invention for detecting tightness degrees of different sides on the circumferential surface of cigars.
In the figure: 101. a clamping jaw; 102. a rotating cylinder; 103. a stage; 104. a precision guide rail; 105. a base; 106. a horizontal driving motor; 107. a pressure sensor; a V-block; 109. cigar cigarettes; 110. a pressure head; 111. a precision sliding table; 112. a ram motor; 113. a laser.
Detailed Description
The technical solution of the present invention is further described in detail by the following embodiments.
As shown in fig. 1 to 3, the cigar cigarette appearance tightness detection device comprises a base 105, a clamping jaw 101, a rotary cylinder 102, a carrier 103, a precision guide rail 104, a horizontal driving motor 106, a pressure sensor 107, a V-block 108, a pressure head 110, a precision sliding table 111, a sliding table motor 112 and a laser 113, wherein the base 105 is a bottom plate with a plane upper surface.
The carrier 103 is mounted at the movable end of the precision guide rail 104 and can move along with the movement of the precision guide rail 104 to realize the adjustment in the horizontal direction, the rotary cylinder 102 is mounted on the carrier 103, the clamping jaw 101 is mounted on the output shaft of the rotary cylinder 102, and the clamping jaw 101 is used for clamping the suction end of the cigar and rotating the cigar.
The pressure sensor 107 is fixed on the base and arranged on one side of the clamping jaw 101, the V-shaped block 108 is arranged on the pressure sensor 107 and used for bearing cigars, the clamping height of the clamping jaw 101 is consistent with the bearing height of the V-shaped block 108, and the pressure sensor 107 is used for obtaining the downward pressure born by the cigars and operating the downward pressure as a standard value of multiple measurements.
The pressure head 110 is suspended on a support above the V-shaped block 108 (the support is not shown in the figure), the pressure head motor 112 and the precision sliding table 111 are both mounted on the mounting support, the pressure head 110 is mounted at the moving end of the precision sliding table 111, the pressure head motor 112 drives the precision sliding table 111 to do vertical linear motion, and the laser 113 is mounted on the mounting support and is arranged right opposite to the pressure head 110 so as to detect the downward pressing stroke of the pressure head 110, namely the deformation value of the cigar after the cigar bears the same downward pressing force.
The laser 113 is installed at a fixed position above the indenter 110 for detecting the pressing stroke of the indenter 110, which can prevent the detection misalignment caused by the unevenness of the surface of the cigar.
In order to adapt to cigars of different specifications, the clamping diameter of the clamping jaw 101 is adjustable; in order to adjust the height difference between the V-block 108 and the clamping jaw 101, the height of the carrier 103 is adjustable, and the length of the V-block 108 is more than half of that of a cigar.
The working principle is as follows:
placing the cigar 109 on the V-shaped block 108, aligning and clamping the suction end of the cigar 109 with the clamping jaw 101, and then adjusting the position of the carrying platform to one end of the precision guide rail to be used as a starting end;
the precise guide rail is controlled to move to drive the cigar to move, when the pressure head is aligned to one fifth of the cigar, the precise guide rail informs the movement, the clamping jaw is loosened, the pressure head motor drives the precise sliding table to drive the pressure head to move downwards to pre-press the cigar, the cigarette is just contacted with the cigarette, the pressure sensor displays zero as a starting point, meanwhile, the laser measures a first distance of the pressure head, then, the pressure head motor drives the pressure head to continuously move downwards to apply pressure to the cigar, when the pressure reaches a set value, the pressure is informed to apply pressure, a second distance of the pressure head is read through the laser, the first distance is subtracted from the second distance, namely, the deformation quantity of the cigar at the position of the pressure head under the condition of applying fixed pressure is obtained.
According to the mode, the positions of two fifths, three fifths and four fifths of the cigars are respectively detected, and the deformation quantity of different positions of the cigars under the application of fixed pressure is obtained.
The average deformation of the side cigar is calculated by an averaging algorithm and is reflected in the degree of tightness.
In order to detect more comprehensively, a rotary cylinder is matched with a clamping jaw to control the cigar to rotate by a plurality of angles, a group of five-equal-division measurement is respectively carried out at each angle, the average deformation quantity of different sides of the cigar is measured, and the tightness of the different sides is reflected.
Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the utility model or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the utility model as defined by the appended claims.
Claims (9)
1. The utility model provides a cigar cigarette outward appearance elasticity detection device which characterized in that: comprises a base, a rotary clamping jaw, a horizontal adjusting mechanism, a cigar bearing table, a precise pressure head and a laser;
the rotary clamping jaw is arranged on the base and used for clamping one end of a cigar;
the cigar bearing platform is fixed on the base and arranged on one side of the rotary clamping jaw and used for bearing cigars, and the clamping height of the rotary clamping jaw is consistent with the bearing height of the cigar bearing platform;
the precise pressure head is suspended above the cigar bearing table and used for applying pressure to the cigars;
the laser is arranged at a fixed position above the precision pressure head and used for detecting the pressing stroke of the precision pressure head;
the horizontal adjusting mechanism is installed on the base, and the adjusting end of the horizontal adjusting mechanism is connected with the rotary clamping jaw and used for adjusting the horizontal position of the rotary clamping jaw.
2. The cigar cigarette appearance tightness detecting device according to claim 1, characterized in that: the rotary clamping jaw comprises a carrying platform, a rotary cylinder and a clamping jaw, wherein the carrying platform is arranged at the movable end of the horizontal adjusting mechanism, the rotary cylinder is arranged on the carrying platform, and the clamping jaw is arranged on an output shaft of the rotary cylinder.
3. The cigar puff detection device as claimed in claim 1 or 2, wherein: the horizontal adjusting mechanism comprises a precision guide rail and a horizontal driving motor, and the horizontal driving motor drives the precision guide rail to horizontally move.
4. The cigar cigarette appearance tightness detecting device according to claim 3, characterized in that: the cigar bearing platform comprises a pressure sensor and a V-shaped block, the pressure sensor is fixed on the base, the V-shaped block is fixed on the pressure sensor, and the pressure sensor is integrated in the cigar bearing platform.
5. The cigar cigarette appearance tightness detecting device according to claim 4, characterized in that: the precision pressure head comprises a pressure head, a precision sliding table, a pressure head motor and a mounting support, wherein the pressure head motor and the precision sliding table are both mounted on the mounting support, the pressure head is mounted at the moving end of the precision sliding table, the pressure head motor drives the precision sliding table to do vertical linear motion, and the laser is mounted on the mounting support and is just arranged on the pressure head so as to detect the pressing stroke of the pressure head.
6. The cigar cigarette appearance tightness detecting device according to claim 5, characterized in that: the base is a bottom plate with a plane upper surface.
7. The cigar cigarette appearance tightness detecting device according to claim 6, characterized in that: the clamping diameter of the clamping jaw is adjustable.
8. The cigar holder appearance tightness detecting device according to claim 7, wherein: the height of the carrier is adjustable.
9. The cigar cigarette appearance tightness detecting device according to claim 7 or 8, characterized in that: the length of the V-shaped block is more than half of that of the cigar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122014768.2U CN215866147U (en) | 2021-08-25 | 2021-08-25 | Cigar cigarette outward appearance elasticity detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122014768.2U CN215866147U (en) | 2021-08-25 | 2021-08-25 | Cigar cigarette outward appearance elasticity detection device |
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| CN215866147U true CN215866147U (en) | 2022-02-18 |
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| CN202122014768.2U Active CN215866147U (en) | 2021-08-25 | 2021-08-25 | Cigar cigarette outward appearance elasticity detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113740157A (en) * | 2021-08-25 | 2021-12-03 | 中国烟草总公司郑州烟草研究院 | Method for detecting apparent tightness of cigar cigarettes |
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2021
- 2021-08-25 CN CN202122014768.2U patent/CN215866147U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113740157A (en) * | 2021-08-25 | 2021-12-03 | 中国烟草总公司郑州烟草研究院 | Method for detecting apparent tightness of cigar cigarettes |
| CN113740157B (en) * | 2021-08-25 | 2024-04-09 | 中国烟草总公司郑州烟草研究院 | Cigar cigarette appearance tightness detection method |
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