CN215864065U - Heating part, hot-water heating blanket host computer and hot-water heating blanket - Google Patents
Heating part, hot-water heating blanket host computer and hot-water heating blanket Download PDFInfo
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- CN215864065U CN215864065U CN202120992983.7U CN202120992983U CN215864065U CN 215864065 U CN215864065 U CN 215864065U CN 202120992983 U CN202120992983 U CN 202120992983U CN 215864065 U CN215864065 U CN 215864065U
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Abstract
The utility model discloses a heating part, a water heating blanket main machine and a water heating blanket. The water heating blanket comprises a blanket body. The blanket body is provided with a first water flow channel. The heating component comprises a ceramic tube body and a heating film. The inside of the ceramic tube body is provided with a second water flow channel. The second water flow channel is communicated with the first water flow channel. The heating film is covered on the outer wall surface of the ceramic pipe body and used for heating circulating water flowing through the second water flow channel. Because the ceramic pipe body has better heat-conducting property, the heat generated by the heating film in the electrifying process can be effectively transmitted to the second water flow channel through the pipe wall of the ceramic pipe body so as to heat the circulating water flowing through the second water flow channel and improve the heating effect. On the other hand, because the ceramic tube body has better insulating property, the heating film arranged on the outer wall of the ceramic tube body can be effectively electrically isolated from circulating water circulating on the inner wall of the ceramic tube body, so that complete water and electricity isolation is well realized.
Description
Technical Field
The utility model relates to the technical field of water blankets, in particular to a heating component for a water heating blanket, a water heating blanket main machine and the water heating blanket.
Background
Along with the higher and higher requirements of people on the sleep quality of the people, the electric water heating blanket product capable of adjusting the temperature of the mattress is more and more favored by users.
In the electric water heating blanket on the market, the heating component is generally a ptc (positive Temperature coefficient) thermistor. The heating component is directly immersed in the water tank. This heating method has the following disadvantages: the PTC thermistor is used for heating, and if larger heating power is to be realized, the volume of the PTC thermistor is larger, so that the volume of the water heating blanket main machine is further increased. If the heating power of the PTC thermistor is low, the heating speed is low, and a user needs to start heating in advance and wait for a period of time to use the PTC thermistor, so that the experience feeling is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a heating component for a water heating blanket, which solves the problem that the heating speed of the heating component of the existing water heating blanket is low.
In order to achieve the above object, an embodiment of the present invention provides a heating element for a water heating blanket, the water heating blanket including a blanket body having a first water flow path, wherein the heating element includes:
the ceramic pipe body is internally provided with a second water flow channel, and the second water flow channel is communicated with the first water flow channel;
and the heating film is covered on the outer wall surface of the ceramic pipe body and used for heating the circulating water flowing through the second water flow channel.
In one embodiment, the heating member further comprises:
the first electrode is arranged at one end of the ceramic tube body and covers the surface of the heating film;
the second electrode is arranged at the other end of the ceramic tube body and covers the surface of the heating film;
and/or, the first electrode or the second electrode includes the annular body, and sets up first connecting portion and second connecting portion at annular body both ends, the annular body encircles the ceramic body sets up, first connecting portion with the second connecting portion are provided with the through-hole respectively, the through-hole is used for supplying the mounting to wear to establish in order to with first connecting portion with the second connecting portion is together fixed.
In one embodiment, the heating member further comprises:
the first interface component is arranged at a water inlet of the ceramic pipe body;
the second interface component is arranged at a water outlet of the ceramic pipe body;
and/or the first interface component or the second interface component comprises a fixing frame and a connecting pipe arranged on the fixing frame, the fixing frame is fixedly connected with the ceramic pipe body, and the connecting pipe is communicated with the second water flow channel.
In one embodiment, the heating member further comprises:
a first gasket disposed between the first interface member and the ceramic tube body;
a second gasket disposed between the second interface member and the ceramic tube body;
and/or the first sealing gasket or the second sealing gasket comprises a main body part, and a first connecting end and a second connecting end which are arranged on two sides of the main body part, wherein the first connecting end is coated on the outer wall surface of the ceramic pipe body, and the second connecting end is embedded into the fixing frame.
In one embodiment, the heating member further comprises:
the ceramic tube comprises a metal shell, a ceramic tube body and a ceramic tube body, wherein an accommodating cavity is formed in the metal shell;
and/or the metal shell comprises a first side surface, a second side surface, a third side surface and a fourth side surface, the first side surface, the second side surface, the third side surface and the fourth side surface are connected end to form a hollow cylindrical structure, the fixing frame of the first interface component is fixedly connected with one end of the metal shell, and the fixing frame of the second interface component is fixedly connected with the other end of the metal shell.
In one embodiment, the fixing frame includes a base plate, and a first side plate and a second side plate extending from an edge of the base plate in a direction away from the ceramic pipe, the connecting pipe is fixed to the base plate and extends in a direction away from the ceramic pipe, the first side plate is fixed to the first side surface of the metal shell, and the second side plate is fixed to the third side surface of the metal shell.
In an embodiment, the second side surface of the metal shell is provided with a first opening and a second opening, a projection of the first connecting portion and the second connecting portion of the first electrode on the second side surface of the metal shell is located within the first opening area, and a projection of the first connecting portion and the second connecting portion of the second electrode on the second side surface of the metal shell is located within the second opening area.
In one embodiment, the heating member further comprises:
the temperature controller is arranged on the metal shell;
and/or the temperature controller is positioned on the second side surface of the metal shell and positioned between the first electrode and the second electrode.
In one embodiment, the outer diameter of the ceramic tube body ranges from 7.8mm to 9.8 mm;
and/or the wall thickness of the ceramic pipe body is greater than or equal to 2 mm;
and/or the thickness of the heating film ranges from 3 mu m to 8 mu m.
Another embodiment of the present invention further provides a water heating blanket main unit for providing circulating water to a blanket body, wherein the blanket body is provided with a first water flow channel. The water heating blanket main machine comprises:
the heating member according to any one of the above embodiments;
a water tank for containing circulating water, the water tank having a water outlet and a water inlet, the water inlet being in communication with the first water flow channel, the water outlet being in communication with the second water flow channel;
and the water pump is connected between the water outlet of the water tank and the heating pipe and is used for conveying the circulating water in the water tank to the first water flow channel of the blanket body through the second water flow channel of the heating pipe.
Still another embodiment of the present invention further provides a warming blanket, which comprises a blanket body and the warming blanket main machine as described in the above embodiments. The blanket body is provided with a first water flow channel, and the water heating blanket main machine is used for providing circulating water for the blanket body.
In the heating component, the water heating blanket host machine or the water heating blanket provided by the utility model, the second water flow channel is arranged inside the ceramic pipe body and is communicated with the first water flow channel of the blanket body of the water heating blanket; and a heating film is arranged on the outer wall surface of the ceramic pipe body and used for heating the circulating water flowing through the second water flow channel. On the one hand, because the ceramic pipe body has better heat-conducting property, the produced heat of heating film in the circular telegram in-process can be effectively transmitted to the second rivers passageway through the pipe wall of ceramic pipe body in to the circulating water to the second rivers passageway of convection current heats, in order to realize omnidirectional heating, thereby promotes the heating effect. On the other hand, because the ceramic tube body has better insulating properties, it can make effectively to set up and realize electrical isolation between the circulating water that circulates on the heating film on the ceramic tube body outer wall and ceramic tube body inner wall to realized well that water and electricity keep apart insulating effect completely. In addition, when the heating part is provided in the warming-in-water blanket main unit, since the heating part is provided outside the water tank and the inside of the heating part is formed with the second water flow passage, the heating part may be connected in series in the water flow path of the warming-in-water blanket main unit, thereby further reducing the volume of the warming-in-water blanket main unit. Meanwhile, as the heating component is arranged close to the blanket body, when the heating component heats the circulating water in the second water flow channel, the heated circulating water can be directly injected into the first water flow channel of the blanket body, so that the heat loss caused by the flowing of the heated circulating water in the pipeline of the water heating blanket main machine can be reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a perspective view of a heating member provided in an embodiment of the present invention;
FIG. 2 is a schematic end view of the heating element of FIG. 1;
FIG. 3 is a schematic cross-sectional view of the heating element of FIG. 1 along the length thereof;
FIG. 4 is a schematic structural diagram of the heating element of FIG. 1 after an upper electrode and an interface element are disposed thereon;
FIG. 5 is an exploded view of the heating element of FIG. 4;
FIG. 6 is an enlarged schematic view of the electrode portion of FIG. 5;
FIG. 7 is a schematic structural view of the heating element shown in FIG. 4 after being provided with a metal housing;
fig. 8 is a structural diagram of a water heating blanket host according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture, and if the specific posture is changed, the directional indications are changed accordingly.
Referring to fig. 1 to 3 together, the embodiment of the present invention provides a heating member 120 for heating a water heating blanket. The heating part 120 has a second water flow path 121 inside. The warming-in-water blanket includes a blanket body 110. The blanket body 110 has a first water flow passage 111. The second water flow passage 121 of the heating member 120 is communicated with the first water flow passage 111 of the blanket body 110. The heating member 120 includes a ceramic tube 122 and a heating film 123 disposed on the ceramic tube 122. The heat generating film 123 is used for heating the circulating water on the second water flow channel 121.
The ceramic tube 122 has a hollow tubular structure. In this embodiment, the outer diameter Φ of the ceramic pipe 122 ranges from 7.8mm to 9.8 mm. The wall thickness t of the ceramic tube 122 is greater than or equal to 2 mm. The ceramic tube 122 is made of a polycrystalline ceramic composite material, such as a silicon oxide composite material, an aluminum oxide composite material, or the like. The value range of the outer diameter phi of the ceramic pipe body 122 is set to be 7.8 mm-9.8 mm, and the wall thickness t of the ceramic pipe body 122 is set to be more than or equal to 2mm, so that the purpose is that:
on one hand, the structure can stabilize the structure of the ceramic tube 122 and has high strength, so that the ceramic tube 122 is not easy to damage;
on the other hand, the ceramic wall thickness of 2mm or more can ensure that the ceramic tube 122 is not broken down during the energization heating process, thereby improving the safety of the heating member 120.
It can be understood that the value of the outer diameter Φ of the ceramic pipe 122 cannot be too large, and if the outer diameter Φ of the ceramic pipe 122 is too large, the heat-generating film 123 disposed on the ceramic pipe 122 has a too long heat-conducting path, and is not favorable for rapid heating of the circulating water in the second water flow channel 121. If the outer diameter Φ of the ceramic pipe 122 is too small, on the one hand, the physical strength may be insufficient to cause easy breakage; on the other hand, when the outer diameter Φ of the ceramic pipe 122 is too small, it imposes a certain limitation on the sectional area of the water flow path inside the ceramic pipe 122, so that the circulating water in the heated second water flow channel 121 cannot be quickly injected into the first water flow channel 111 of the blanket body 110.
The heating film 123 covers the outer wall surface of the ceramic tube 122. The heat generating film 123 is provided to heat the circulating water flowing through the second water flow path 121. In this embodiment, the heat generating film 123 is made of tin oxide or a composite material thereof. The heating film 123 is uniformly sprayed on the outer wall surface of the ceramic tube 122. The thickness of the heating film 123 ranges from 3 μm to 8 μm.
In this embodiment, since the polycrystalline ceramic composite material used for the ceramic tube 122 has high strength and heat resistance, the heating is performedThe thermal load of the component 120 may reach 100W/cm2Thereby, the heating part 120 can realize high-power rapid heating. The volume of the heating component 120 can be made smaller with the same power.
The heat generating film 123 is not limited to be formed on the outer wall surface of the ceramic tube 122 by thermal spraying, and may be formed by other methods such as coating, as required. If necessary, the heat generating film 123 may be prepared in advance, and then the heat generating film 123 may be attached to the surface of the ceramic tube 122. That is, the arrangement of the heat generating film 123 and the ceramic pipe 122 may be various as long as the heat generating film 123 can heat the circulating water flowing through the second water flow path 121 of the ceramic pipe 122.
In the heating member 120 according to the embodiment of the present invention, the second water flow passage 121 is formed inside the ceramic pipe 122. The outer wall surface of the ceramic pipe 122 is provided with a heating film 123 for heating the circulating water flowing through the second water flow path 121. Meanwhile, the second water flow channel 121 of the ceramic pipe 122 is communicated with the first water flow channel 111 of the blanket body 110 of the water heating blanket. The structure of the heating member 120 has the following advantages:
on one hand, since the ceramic tube 122 has a good thermal conductivity, the heat generated by the heating film 123 during the power-on process can be effectively transferred to the second water channel 121 through the wall of the ceramic tube 122. At this time, the heat generating film 123 may heat the circulating water in the second water flow channel 121 while the circulating water flows through the second water flow channel 121.
On the other hand, because the ceramic tube 122 has better insulating properties, it can make effectively realize electrical isolation between the heating film 123 that sets up on the outer wall of ceramic tube 122 and the circulating water that circulates on the inner wall of ceramic tube 122 to well realized the insulating effect of water and electricity complete isolation.
The heating film 123 is provided on the outer wall surface of the ceramic tube 122 by thermal spraying, and completely covers the outer wall surface of the ceramic tube 122. The heating film 123 can heat the circulating water in the second water flow channel 121 in an all-directional manner by 360 degrees. This heating method can improve the rate of temperature rise of the blanket body 110 on the one hand, and on the other hand can also avoid the play of the inside rivers of ceramic body 122 to make the temperature of water even.
Referring to fig. 4 and fig. 6, in one embodiment, the heating component 120 further includes a first electrode 124 and a second electrode 125 disposed opposite to the first electrode 124. Specifically, the first electrode 124 is disposed at a first end of the ceramic tube 122. The inlet of the second water flow path 121 is disposed near the first end of the ceramic pipe 122. The second electrode 125 is disposed at a second end of the ceramic tube 122. The outlet of the second water channel 121 is disposed near the second end of the ceramic tube 122. The first electrode 124 and the second electrode 125 are covered on the surface of the heat generating film 123, and are in electrical contact with the heat generating film 123.
If necessary, the inlet of the second water flow channel 121 can be disposed near the second end of the ceramic tube 122; the water outlet of the second water flow channel 121 can also be arranged near the first end of the ceramic tube 122; as long as it is possible to realize that the first electrode 124 and the second electrode 125 are disposed at opposite ends of the ceramic body 122.
Specifically, in this embodiment, the first electrode 124 and the second electrode 125 have the same or similar shapes. The specific shape and arrangement of the electrodes will be described below by taking only the first electrode 124 as an example.
The first electrode 124 includes an annular body 1241. The ring-shaped body 1241 is covered on the surface of the heat generating film 123 to make electrical contact with the heat generating film 123.
In this embodiment, the annular body 1241 is disposed around the ceramic tube 122. Opposite ends of the ring-shaped body 1241 are provided with first and second connection portions 1242 and 1243. The first connection part 1242 and the second connection part 1243 may be connected to an external power feeding line so as to energize the heat generating film 123. Specifically, when the annular body 1241 is sleeved on the ceramic tube 122, the first connection portion 1242 and the second connection portion 1243 of the first electrode 124 can be attached together. Since the first and second connection parts 1242 and 1243 are provided with the through-holes 1244. When the first connecting portion 1242 and the second connecting portion 1243 are attached to each other, the through holes 1244 of the first connecting portion 1242 and the through holes 1244 of the second connecting portion 1243 are aligned with each other for the fixing member to penetrate through and fix together.
The purpose of providing the through holes 1244 on the first and second connection portions 1242 and 1243 is to: when the fixing member is inserted into the through hole 1244 and fixes the first connection part 1242 and the second connection part 1243 together, the ring body 1241 may be more firmly covered on the heat generating film 123, thereby ensuring stability of electrical contact between the ring body 1241 and the heat generating film 123. On the other hand, a terminal of an external power feeding wire may be provided on the through-hole 1244 or on the fixing member, thereby securing stability of electrical contact between the terminal of the power feeding wire and the first electrode 124. The structure of the second electrode 125 is the same as or similar to that of the first electrode 124, and is not described in detail herein.
In one embodiment, the heating component 120 further includes a first interface component 126 and a second interface component 127. The heating unit 127 is connected in series in the water supply circuit of the warming-in-water blanket through the first interface member 126 and the second interface member 127.
Specifically, the first interface member 126 is disposed at a first end of the ceramic tube 122, i.e., at the water inlet of the second water flow channel 121. The second interface member 127 is disposed at a second end of the ceramic tube 122, i.e., at the water outlet of the second water flow path 121.
The positions of the first interface member 126 and the second interface member 127 may be interchanged as necessary, and are not particularly limited herein.
Specifically, in this embodiment, the first interface component 126 and the second interface component 127 have the same or similar shapes. The specific shape and arrangement of the interface member will be described below by taking only the first interface member 126 as an example.
In one embodiment, the first interface member 126 includes a mounting bracket 1261 and a connecting tube 1262. The fixing frame 1261 is fixedly connected to the ceramic tube 122. A connection pipe 1262 is provided on the fixing frame 1261. The connection pipe 1262 is in communication with the second water flow path 121.
In the present embodiment, the connection pipe 1262 is provided on the opposite side of the fixed frame 1261 from the ceramic tube 122. The connection pipe 1262 is protruded from the fixing frame 1261. When the heating part 120 is installed inside the warming-in-water blanket, the connection pipe 1262 may be inserted into a rubber hose for guiding water inside the warming-in-water blanket, thereby forming a closed water flow path. In this embodiment, the connecting tube 1262 and the fixing frame 1261 are fixed by welding. The connecting tube 1262 and the fixing frame 1261 may be integrally formed or fixed by a screw connection according to the requirement, and are not limited in detail.
In one embodiment, the fixing frame 1261 includes a base plate 1263, and a first side plate 1264 and a second side plate 1265 disposed on the base plate 1263. The first side plate 1264 and the second side plate 1265 are disposed at an edge of the base plate 1263 and extend from the edge of the base plate 1263 in a direction away from the ceramic tube 122. Similarly, the connection pipe 1262 is also fixed to the base plate 1263 and extends in a direction away from the ceramic tube 122. The structure of the second interface part 127 is the same as or similar to the structure of the first interface part 126, and is not described in detail herein.
The first interface part 126 or the second interface part 127 is provided for the purpose of:
in one aspect, the heating element 120 is connected in series in the water flow path of the warming-in-water blanket to perform the water guiding function. This partial function is performed by the connecting tube 1262.
On the other hand, the heating part 120 is fixed to the structure inside the warming-in-water blanket to achieve the physical fixing function. This partial action is accomplished by the mounting bracket 1261.
In one embodiment, the heating component 120 further includes a first gasket 128 and a second gasket 129. The first seal 128 is disposed between the first interface member 126 and the ceramic tube body 122. The first sealing gasket 128 is used to seal the first interface member 126 and the ceramic tube 122, so that the circulating water of the warming-in-water blanket does not flow out of the gap between the first interface member 126 and the ceramic tube 122 when flowing through the heating member 120. The second seal 129 is disposed between the second interface member 127 and the ceramic body 122. The second sealing gasket 129 is used to seal the second interface part 127 and the ceramic tube 122, so that the circulating water of the warming-in-water blanket does not flow out of the gap between the second interface part 126 and the ceramic tube 122 when flowing through the heating part 120. In this embodiment, the first seal 128 and the second seal 129 are made of silicone material.
The structure and the arrangement position of the gasket will be described below by taking the first gasket 128 as an example. The second seal 129 is similar in construction and location to the first seal 128 and will not be described in detail herein.
The first gasket 128 includes a body portion 1281, and a first connection end 1282 and a second connection end 1283 disposed at both sides of the body portion 1281. The first connection end 1282 is used for sealing connection with the ceramic pipe 122.
Specifically, one end of the ceramic pipe body 122 is inserted inside the first connection end 1282. That is, the first connection end 1282 is wrapped around the outer wall surface of the ceramic pipe 122. The second connecting end 1283 is embedded into the inside of the fixing frame 1261.
In this embodiment, the main body 1281 protrudes from the first connection terminal 1282 and the second connection terminal 1283, so as to avoid a short circuit caused by the direct contact between the first interface 126 and the first electrode 124, or a short circuit caused by the direct contact between the second interface 127 and the second electrode 125.
Referring to fig. 7, in one embodiment, the heating component 120 further includes a metal housing 1210.
The first interface member 126 is secured to one end of the metal housing 1210 and the second interface member 127 is secured to the other end of the metal housing 1210. The metal shell 1210 has a receiving cavity formed therein, so that the ceramic tube 122 can be placed in the metal shell 1210. The ceramic tube 122 is disposed in the receiving cavity.
The purpose of using the metal housing 1210 as a support for the ceramic tube 122 is to: on the one hand, the metal shell 1210 is not easily thermally aged, and thus has a long service life; on the other hand, when the ceramic tube 122 is abnormally dried, the metal shell 1210 can rapidly release the heat of the ceramic tube 122 to the external environment, and at the same time, the metal shell cannot be melted away.
Specifically, the metal housing 1210 includes a first side 1211, a second side 1212, a third side 1213, and a fourth side 1214. The first to fourth sides 1211-1214 jointly form a hollow cylindrical structure. The ceramic tube 122 is disposed inside the hollow cylindrical structure.
Specifically, the first to fourth sides 1211-1214 are connected end to form a hollow cylindrical structure. During the manufacturing process of the metal housing 1210, a metal plate may be bent in order to form a first side 1211, a second side 1212, a third side 1213, and a fourth side 1214.
In this embodiment, the first side 1211 is formed by splicing two bent portions of the metal plate. The fixing bracket 1261 of the first interface element 126 is fixedly connected to one end of the metal housing 1210.
In the specific fixing process, the size of the fixing frame 1261 of the first interface element 126 is slightly smaller than the size of the cavity inside the metal housing 1210, so that the base plate 1263, the first side plate 1264 and the second side plate 1265 can be accommodated in the cavity inside the metal housing 1210. Since the first side plate 1264, the second side plate 1265 and the metal case 1210 are all provided with fixing holes, the first side plate 1264 and the metal case 1210 can be fixed together by fixing members such as bolts, and the second side plate 1265 and the metal case 1210 can also be fixed together.
In one embodiment, the first side plate 1264 is fixed to the first side 1211 of the metal housing 1210. The second side plate 1265 is secured to the third side 1213 of the metal housing 1210. In one embodiment, a portion of first side plate 1264 extends outside of metal shell 1210. The protruding portion of the first side plate 1264 is also provided with a fixing hole, so as to fix the metal housing 1210, the ceramic tube 122 and the first interface 126, etc. to the inside of the water heating blanket apparatus.
The fixing frame 1261 of the second interface element 127 is fixedly connected to the other end of the metal housing 1210. It is understood that the fixing manner of the second interface element 127 and the metal housing 1210 is similar to the fixing manner of the first interface element 126 and the metal housing 1210, and the description thereof is omitted here.
In one embodiment, the second side 1212 of the metal shell 1210 is provided with a first opening 1215 and a second opening 1216. The first opening 1215 and the second opening 1216 are provided for the purpose of: the first electrode 124 and the second electrode 125 disposed on the ceramic body 122 are exposed. At this time, an external electrical connection line may be electrically connected to the first electrode 124 through the first opening 1215; alternatively, an external electrical connection wire may be passed through the second opening 1216 to make electrical connection with the second electrode 125.
In this embodiment, the projections of the first connecting portion 1242 and the second connecting portion 1243 of the first electrode 124 on the second side 1212 of the metal shell 1210 are located within the area of the first opening 1215, so as to facilitate the external electrical connection wire to be electrically connected with the first electrode 124.
Likewise, the projections of the first connecting portion 1242 and the second connecting portion 1243 of the second electrode 125 on the second side 1212 of the metal housing 1210 are located within the area of the second opening 1216, so as to facilitate the external electrical connection wires to form an electrical connection with the second electrode 125.
It is to be understood that the first opening 1215 and the second opening 1216 are not limited to being disposed on the second side 1212, but may be disposed on the third side 1213 or the fourth side 1214, as long as external electrical connection lines can be electrically connected to the first electrode 124 or the second electrode 125.
In one embodiment, the heating element 120 further includes a temperature controller 1217. The temperature controller 1217 is disposed on the metal case 1210.
Specifically, the thermostat 1217 is located on the second side 1212 of the metal housing 1210 and between the first electrode 124 and the second electrode 125. The temperature controller 1217 is provided to prevent the ceramic tube 122 from being dried.
When the ceramic tube 122 is dry-fired, the temperature of the metal housing 1210 rapidly rises. When the temperature controller 1217 detects that the temperature of the metal housing 1210 exceeds a predetermined temperature, the temperature controller 1217 cuts off the electrical connection between the external power supply line and the first electrode 124 or the second electrode 125, thereby preventing the temperature of the ceramic tube 122 from increasing.
The heating part 120 may be assembled together by:
a ceramic tube body 122 is provided. The outer wall surface of the ceramic tube 122 is provided with a heating film 123.
The first electrode 124 is fixed to one end of the ceramic tube 122, and the second electrode 125 is fixed to the other end of the ceramic tube 122. At the same time, good electrical contact between the first electrode 124 and the second electrode 125 and the heat generating film 123 is ensured. The first electrode 124 and the second electrode 125 are further reserved with a certain distance from the outermost side of the ceramic tube 122 for disposing a first sealing gasket 128 and a second sealing gasket 129.
A first gasket 128 is fitted over the side of the ceramic tube 122 where the first electrode 124 is disposed, and a second gasket 129 is fitted over the side of the ceramic tube 122 where the second electrode 125 is disposed.
The first connection end 1282 and the second connection end 1283 of the first sealing gasket 128 and the second sealing gasket 129 can be sleeved on the outer wall surface of the ceramic tube 122 as required.
The end of the ceramic tube 122, on which the first sealing gasket 128 is mounted, is embedded inside the first interface member 126, and the end of the ceramic tube 122, on which the second sealing gasket 129 is mounted, is embedded inside the second interface member 127, so that the ceramic tube 122 is connected to the first interface member 126 and the second interface member 127.
The ceramic tube 122 provided with the first interface member 126 and the second interface member 127 is placed into the internal cavity of the metal case 1210 from the side of the metal case 1210, and the connection pipe 1262 is exposed to the outside of the metal case 1210.
When mounting, since the first side 1211 of the metal housing 1210 is a mounting surface (i.e., a surface of the metal housing 1210 attached to an external device), it should be noted that the first side plate 1264 of the fixing frame 1261 is disposed at a position corresponding to the first side 1211 of the metal housing 1210.
Meanwhile, it is also ensured that the position of the first electrode 124 corresponds to the position of the first opening 1215 on the second side 1212 of the metal housing 1210; and to ensure that the position of the second electrode 125 corresponds to the position of the second opening 1216 in the second side 1212 of the metal housing 1210.
Fixing a first side plate 1264 of the fixing frame 1261 and a first side surface 1211 of the metal shell 1210 by using a fixing piece such as a bolt; and fixing the second side plate 1265 of the fixing bracket 1261 and the third side 1213 of the metal case 1210 by using a fixing member such as a bolt.
A hose is attached to the connecting tubes 1262 of the first and second interface parts 126 and 127 to fit into the water flow path of the warming blanket.
An external electrical connection wire is connected to the first electrode 124 through the first opening 1215, and an external electrical connection wire is connected to the second electrode 125 through the second opening 1216, thereby supplying power to the heat generating film 123.
The heating element 120 is a hollow structure and is directly connected in series to the water path of the water heating blanket. The heating unit 120 may be used as a heating function of the warming-in-water blanket, and may also be used as a water pipe of the warming-in-water blanket, so as to effectively utilize space and reduce the volume of the warming-in-water blanket product.
Referring to fig. 8, another embodiment of the present invention further provides a main unit 100 of a warming blanket. The hydro-thermal blanket main unit 100 provides circulating water to the blanket body 110. The warming-in-water blanket main unit 100 includes a heating part 120, a water tank 130, and a water pump 140.
The blanket body 110 has a first water flow passage 111. In one embodiment, the carpet body 110 may comprise two overlapped carpets. A heat conducting pipe is arranged between the blankets. The first water flow passage 111 is provided inside the heat conductive pipe. When the hot water flows in the first water flow passage 111, the heat of the hot water can be transferred to the blanket through the heat conductive pipe, so that the temperature of the blanket is increased to achieve the effect of heating the blanket body 110.
The heating component 120 is the heating component 120 according to any of the above embodiments.
The water tank 130 is used for containing circulating water. The circulating water in the water tank 130 flows back to the water tank 130 after passing through the second water flow path 121 of the heating part 120 and the first water flow path 111 of the blanket body 110.
In this embodiment, the water tank 130 has a water outlet 131 and a water inlet 132. The water inlet 132 is in communication with the first water flow passage 111. The water outlet 131 is communicated with the second water flow channel 121.
A water level detecting device (not shown) may be further provided in the water tank 130, as needed, for detecting the water storage amount in the water tank 130. When the water level detecting means detects that the amount of the circulating water in the water tank 130 is insufficient, the operation of the warming blanket main unit 100 may be stopped.
The water pump 140 is connected between the water outlet 131 of the water tank 130 and the heating part 120, and is used for delivering the circulating water in the water tank 130 to the first water flow channel 111 of the carpet body 110. When the water pump 140 is in operation: on one hand, the water pump 140 will pump the cold water in the water tank 130 out of the water outlet 131 and then fill the first water flow channel 111 of the blanket body 110; on the other hand, since the water tank 130, the second water flow channel 121 and the first water flow channel 111 form a circulating water flow path, the water in the first water flow channel 111 of the blanket body 110 is also returned to the water tank 130 through the water inlet 132 by the driving of the water pump 140.
The operation process of the main unit 100 of the water heating blanket is as follows:
during the heating operation, the water pump 140 and the heating part 120 are turned on. After the water pump 140 is turned on, the circulating water in the water tank 130 flows out through the water outlet 131, and is delivered to the first water flow channel 111 of the blanket body 110 through the second water flow channel 121 of the heating component 120. Since the heating parts 120 are simultaneously turned on, the circulating water in the second water flow channel 121 is heated and then delivered to the first water flow channel 111 of the blanket body 110. When the hot water flows in the first water flow channel 111, the heat of the hot water may be transferred to the blanket body 110 through the heat conductive pipe inside the blanket body 110 to achieve the effect of heating the blanket body 110. Compared with the conventional way of arranging the heating pipe in the water tank, the heating component 120 in the embodiment only needs to heat the circulating water flowing through the second water flow channel 121 inside, so that the heating component has the advantage of fast temperature rising speed. In addition, since the heating layer 123 of the heating member 120 is uniformly coated on the outer wall of the ceramic pipe 122, when the heating member 120 heats the circulating water in the second water flow channel 121, 360-degree three-dimensional heating can be realized. This heating method can improve the rate of rise of temperature of blanket body 110 on the one hand, and on the other hand also can avoid heating the drunkenness of the inside rivers of cavity to make the temperature of water even. In addition, since the heating member 120 is disposed close to the blanket body 110, the heated circulating water flows out of the heating member 120 and then directly flows into the first water flow channel 111 of the blanket body 110, so that heat loss caused by hot water flowing through the pipeline can be further reduced.
Still another embodiment of the present invention further provides a warming blanket, which comprises a blanket body 110 and the warming blanket main unit 100 as described in any of the above embodiments. In the water heating blanket, the blanket body 110 has a first water flow passage 111. The water heating blanket main machine 100 provides circulating water for the blanket body 110 when in work. Since the water heating blanket includes the water heating blanket main unit 100 according to any of the above embodiments, the technical effects of the water heating blanket provided by the present invention and the water heating blanket main unit 100 according to any of the above embodiments are also completely the same, and are not described herein again.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (11)
1. A heating member for a water heating blanket including a blanket body having a first water flow path, the heating member comprising:
the ceramic pipe body is internally provided with a second water flow channel, and the second water flow channel is communicated with the first water flow channel;
and the heating film is covered on the outer wall surface of the ceramic pipe body and used for heating the circulating water flowing through the second water flow channel.
2. The heating member of claim 1 further comprising:
the first electrode is arranged at one end of the ceramic tube body and covers the surface of the heating film;
the second electrode is arranged at the other end of the ceramic tube body and covers the surface of the heating film;
and/or, the first electrode or the second electrode includes the annular body, and sets up first connecting portion and second connecting portion at annular body both ends, the annular body encircles the ceramic body sets up, first connecting portion with the second connecting portion are provided with the through-hole respectively, the through-hole is used for supplying the mounting to wear to establish in order to with first connecting portion with the second connecting portion is together fixed.
3. The heating member of claim 2 further comprising:
the first interface component is arranged at a water inlet of the ceramic pipe body;
the second interface component is arranged at a water outlet of the ceramic pipe body;
and/or the first interface component or the second interface component comprises a fixing frame and a connecting pipe arranged on the fixing frame, the fixing frame is fixedly connected with the ceramic pipe body, and the connecting pipe is communicated with the second water flow channel.
4. The heating member of claim 3 further comprising:
a first gasket disposed between the first interface member and the ceramic tube body;
a second gasket disposed between the second interface member and the ceramic tube body;
and/or the first sealing gasket or the second sealing gasket comprises a main body part, and a first connecting end and a second connecting end which are arranged on two sides of the main body part, wherein the first connecting end is coated on the outer wall surface of the ceramic pipe body, and the second connecting end is embedded into the fixing frame.
5. The heating member of claim 3 further comprising:
the ceramic tube comprises a metal shell, a ceramic tube body and a ceramic tube body, wherein an accommodating cavity is formed in the metal shell;
and/or the metal shell comprises a first side surface, a second side surface, a third side surface and a fourth side surface, the first side surface, the second side surface, the third side surface and the fourth side surface are connected end to form a hollow cylindrical structure, the fixing frame of the first interface component is fixedly connected with one end of the metal shell, and the fixing frame of the second interface component is fixedly connected with the other end of the metal shell.
6. The heating member of claim 5 wherein the mounting bracket comprises a base plate and first and second side plates extending away from the ceramic tube from an edge of the base plate, the connecting tube being secured to the base plate and extending away from the ceramic tube, the first side plate being secured to the first side of the metal housing and the second side plate being secured to the third side of the metal housing.
7. The heating member of claim 5 wherein the second side of the metal housing is provided with a first opening and a second opening, wherein a projection of the first and second connecting portions of the first electrode on the second side of the metal housing is within the first open area, and wherein a projection of the first and second connecting portions of the second electrode on the second side of the metal housing is within the second open area.
8. The heating member of claim 5 further comprising:
the temperature controller is arranged on the metal shell;
and/or the temperature controller is positioned on the second side surface of the metal shell and positioned between the first electrode and the second electrode.
9. The heating member of any of claims 1-8 wherein the outer diameter of the ceramic tube ranges from 7.8mm to 9.8 mm;
and/or the wall thickness of the ceramic pipe body is greater than or equal to 2 mm;
and/or the thickness of the heating film ranges from 3 mu m to 8 mu m.
10. A water heating blanket main unit for providing circulating water to a blanket body, the blanket body having a first water flow channel, the water heating blanket main unit comprising:
the heating member of any one of claims 1 to 9;
a water tank for containing circulating water, the water tank having a water outlet and a water inlet, the water inlet being in communication with the first water flow channel, the water outlet being in communication with the second water flow channel;
and the water pump is connected between the water outlet of the water tank and the heating pipe and is used for conveying the circulating water in the water tank to the first water flow channel of the blanket body through the second water flow channel of the heating pipe.
11. The water heating blanket is characterized by comprising a blanket body and the water heating blanket main machine as claimed in claim 10, wherein the blanket body is provided with a first water flow channel, and the water heating blanket main machine is used for providing circulating water for the blanket body.
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CN202120992983.7U CN215864065U (en) | 2021-05-10 | 2021-05-10 | Heating part, hot-water heating blanket host computer and hot-water heating blanket |
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CN202120992983.7U CN215864065U (en) | 2021-05-10 | 2021-05-10 | Heating part, hot-water heating blanket host computer and hot-water heating blanket |
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