CN215833272U

CN215833272U - Equipment based on machine vision automated inspection panel mounting hole

Info

Publication number: CN215833272U
Application number: CN202122195940.9U
Authority: CN
Inventors: 程大利
Original assignee: Shanghai Shangyuan Automation Equipment Co ltd
Current assignee: Shanghai Shangyuan Automation Equipment Co ltd
Priority date: 2021-09-12
Filing date: 2021-09-12
Publication date: 2022-02-15
Anticipated expiration: 2031-09-12

Abstract

The utility model discloses equipment for automatically detecting a plate mounting hole based on machine vision, which comprises a mounting base plate, a mounting frame, a distribution box, a display panel, an operating keyboard, a top plate, an upper detection cross beam, a first mounting plate, a first connecting block, a first vision camera, an upper indication cross beam, a first mounting shell, a first heat dissipation assembly, a first indicator lamp, a lower indication cross beam, a sensor body, a second mounting shell, a second heat dissipation assembly, a second indicator lamp, a lower detection cross beam, a second mounting plate, a second connecting block and a second vision camera, wherein a second support leg is arranged at the bottom of the mounting frame, and the bottom of the second support leg is fixed on the mounting base plate. A plurality of mounting holes of upper and lower surface can be detected simultaneously to detection efficiency has been improved.

Description

Equipment based on machine vision automated inspection panel mounting hole

Technical Field

The utility model relates to the technical field of plate detection, in particular to equipment for automatically detecting a plate mounting hole based on machine vision.

Background

At present, a lot of furniture can be rapidly assembled after being specially processed by a processing factory, and the quality and the existence of mounting holes directly influence the assembly of the furniture, so that in order to ensure the smooth completion of the rapid assembly, the quality detection is usually required to be carried out on the mounting holes for producing boards; the existing detection equipment can only detect the mounting holes one by one and cannot complete the detection of the whole plate at the same time, so that the detection efficiency of the product is reduced; therefore, it is necessary to design a device for automatically detecting the plate mounting holes based on machine vision.

Disclosure of Invention

The utility model aims to provide equipment for automatically detecting a plate mounting hole based on machine vision so as to solve the problems in the background technology.

In order to solve the technical problems, the utility model provides the following technical scheme: an automatic detection device for a plate mounting hole based on machine vision comprises a mounting base plate, a mounting frame, a first support leg, a second support leg, a distribution box, a display panel, an operation keyboard, a top plate, an upper detection cross beam, a first mounting plate, a first connecting block, a first vision camera, an upper indication cross beam, a first mounting shell, a first heat dissipation assembly, a first indicator lamp, a lower indication cross beam, a connecting frame, a sensor body, a second mounting shell, a second heat dissipation assembly, a second indicator lamp, a lower detection cross beam, a second mounting plate, a second connecting block, a second vision camera and a detection plate, wherein the second support leg is arranged at the bottom of the mounting frame, the bottom of the second support leg is fixed on the mounting base plate, the first support leg is arranged at the top of the mounting base plate, the top of the first support leg is fixedly connected with the bottom of the distribution box, and a PLC controller body is arranged in the distribution box, the top of the mounting frame is fixedly connected with a top plate through bolts, an upper detection cross beam is arranged on the mounting frame, a first mounting plate is fixedly connected onto the upper detection cross beam through bolts, a first connecting block is arranged on the first mounting plate, a first vision camera is arranged on the first connecting block and is electrically connected with the PLC body, an upper indication cross beam is arranged on the mounting frame and is positioned below the upper detection cross beam, a lower indication cross beam is arranged on the mounting frame and is positioned below the upper indication cross beam, a second mounting shell is arranged on the lower indication cross beam, a second heat dissipation assembly is arranged at the top of the second mounting shell and consists of a second mounting cover, a second motor and a second fan, the second motor in the second heat dissipation assembly is electrically connected with the PLC body, and a lower detection cross beam is arranged on the mounting frame, and the lower detection cross beam is positioned below the lower indication cross beam, a second mounting plate is fixedly connected onto the lower detection cross beam through a bolt, a second connecting block is arranged on the second mounting plate, a second vision camera is arranged on the second connecting block, the second vision camera is electrically connected with the PLC body, a detection plate is arranged on the mounting frame, and the detection plate is positioned between the lower indication cross beam and the upper indication cross beam.

Further, the top of block terminal is provided with display panel, and display panel's bottom is provided with operating keyboard, and operating keyboard and display panel all with PLC controller body electric connection.

Furthermore, be provided with first installation shell on the last instruction crossbeam, and the top of first installation shell is provided with first radiator unit, first radiator unit comprises first installation cover, first motor and first fan, first motor and PLC controller body electric connection among the first radiator unit, and one side of first installation shell is provided with first pilot lamp, and first pilot lamp and PLC controller body electric connection.

Further, be provided with the link on the lower instruction crossbeam, and the top of link is provided with the sensor body, sensor body and PLC controller body electric connection.

Furthermore, one side of second installation shell is provided with the second pilot lamp, and second pilot lamp and PLC controller body electric connection.

Compared with the prior art, the utility model has the following beneficial effects: the utility model discloses a, utilize the first vision camera and the second vision camera of setting to gather the image, generate the testing result by PLC controller body again, replaced original manual detection, alleviateed workman's work burden, avoided simultaneously missing to examine and the wrong detection, ensured the panel quality after the detection; the upper detection cross beam and the lower detection cross beam which are arranged are used for installing the first vision camera and the second vision camera respectively, and then the first vision camera and the second vision camera are used for detecting the upper surface of the plate and the plurality of mounting holes of the lower surface of the plate respectively, so that the simultaneous detection of all the mounting holes is realized, and the detection efficiency is improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a front view of the overall construction of the present invention;

FIG. 2 is an enlarged view of a portion of area A of FIG. 1;

FIG. 3 is a top view of a portion of the structure of the present invention;

FIG. 4 is a partial enlarged view of area B of FIG. 3;

FIG. 5 is a right side view of the electrical box of the present invention;

FIG. 6 is an electrical schematic block diagram of the present invention;

in the figure: 1. mounting a bottom plate; 2. a mounting frame; 3. a first leg; 4. a second leg; 5. a distribution box; 6. a display panel; 7. operating a keyboard; 8. a top plate; 9. an upper detection beam; 10. a first mounting plate; 11. a first connection block; 12. a first vision camera; 13. an upper indicating beam; 14. a first mounting case; 15. a first heat dissipation assembly; 16. a first indicator light; 17. a lower indicator beam; 18. a connecting frame; 19. a sensor body; 20. a second mounting case; 21. a second heat dissipation assembly; 22. a second indicator light; 23. a lower detection beam; 24. a second mounting plate; 25. a second connecting block; 26. a second vision camera; 27. and (6) detecting the board.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: an automatic detection device for a plate mounting hole based on machine vision comprises a mounting base plate 1, a mounting frame 2, a first support leg 3, a second support leg 4, a distribution box 5, a display panel 6, an operation keyboard 7, a top plate 8, an upper detection cross beam 9, a first mounting plate 10, a first connecting block 11, a first vision camera 12, an upper indication cross beam 13, a first mounting shell 14, a first heat dissipation component 15, a first indicator light 16, a lower indication cross beam 17, a connecting frame 18, a sensor body 19, a second mounting shell 20, a second heat dissipation component 21, a second indicator light 22, a lower detection cross beam 23, a second mounting plate 24, a second connecting block 25, a second vision camera 26 and a detection plate 27, wherein the second support leg 4 is arranged at the bottom of the mounting frame 2, the bottom of the second support leg 4 is fixed on the mounting base plate 1, the first support leg 3 is arranged at the top of the mounting base plate 1, and the top of the first support leg 3 is fixedly connected with the bottom of the distribution box 5, the interior of the distribution box 5 is provided with a PLC controller body, the top of the distribution box 5 is provided with a display panel 6, the bottom of the display panel 6 is provided with an operation keyboard 7, the operation keyboard 7 and the display panel 6 are both electrically connected with the PLC controller body, the interaction between equipment and manpower is facilitated through the arranged operation keyboard 7 and the display panel 6, so that the practicability of the equipment is improved, the top of the mounting frame 2 is fixedly connected with a top plate 8 through bolts, the mounting frame 2 is provided with an upper detection cross beam 9, the upper detection cross beam 9 is fixedly connected with a first mounting plate 10 through bolts, the first mounting plate 10 is provided with a first connecting block 11, the first connecting block 11 is provided with a first vision camera 12, the first vision camera 12 is electrically connected with the PLC controller body, the mounting frame 2 is provided with an upper indication cross beam 13, and the upper indication cross beam 13 is positioned below the upper detection cross beam 9, the upper indication beam 13 is provided with a first installation shell 14, the top of the first installation shell 14 is provided with a first heat dissipation assembly 15, the first heat dissipation assembly 15 is composed of a first installation cover, a first motor and a first fan, the first motor in the first heat dissipation assembly 15 is electrically connected with the PLC controller body, one side of the first installation shell 14 is provided with a first indicator light 16, the first indicator light 16 is electrically connected with the PLC controller body, different color development can be performed according to the detection result by utilizing the arranged first indicator light 16, the labor burden of workers is reduced, the installation frame 2 is provided with a lower indication beam 17, the lower indication beam 17 is positioned below the upper indication beam 13, the lower indication beam 17 is provided with a connecting frame 18, the top of the connecting frame 18 is provided with a sensor body 19, the sensor body 19 is electrically connected with the PLC controller body, and through the arranged sensor body 19, the lower indication beam 17 is provided with a second installation shell 20, the top of the second installation shell 20 is provided with a second heat dissipation assembly 21, the second heat dissipation assembly 21 comprises a second installation cover, a second motor and a second fan, the second motor in the second heat dissipation assembly 21 is electrically connected with the PLC body, one side of the second installation shell 20 is provided with a second indicator lamp 22, the second indicator lamp 22 is electrically connected with the PLC body, different color display is facilitated according to the detection result through the arranged second indicator lamp 22, the labor intensity of workers is reduced, the lower detection beam 23 is arranged on the installation frame 2, the lower detection beam 23 is positioned below the lower indication beam 17, the lower detection beam 23 is fixedly connected with a second installation plate 24 through bolts, and the second installation plate 24 is provided with a second connection block 25, a second visual camera 26 is arranged on the second connecting block 25, the second visual camera 26 is electrically connected with the PLC body, a detection plate 27 is arranged on the mounting frame 2, and the detection plate 27 is positioned between the lower indication cross beam 17 and the upper indication cross beam 13; when the detection device is used, a plate is firstly placed on the detection plate 27, then the sensor body 19 identifies and senses the plate to be detected, then the first vision camera 12 acquires an image of the mounting hole on the upper surface of the plate and uploads the image to the PLC body in the distribution box 5, meanwhile, the second vision camera 26 acquires an image of the mounting hole on the lower surface of the plate and uploads the image to the PLC body in the distribution box 5, and then the first indicator lamp 16 and the second indicator lamp 22 emit light and color according to the detection result, so that the detection process of the plate is completed.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic detection device for a plate mounting hole based on machine vision comprises a mounting bottom plate (1), a mounting frame (2), a first support leg (3), a second support leg (4), a distribution box (5), a display panel (6), an operating keyboard (7), a top plate (8), an upper detection cross beam (9), a first mounting plate (10), a first connecting block (11), a first vision camera (12) and an upper indication cross beam (13), first installation shell (14), first radiator unit (15), first pilot lamp (16), lower indication crossbeam (17), link (18), sensor body (19), second installation shell (20), second radiator unit (21), second pilot lamp (22), lower detection crossbeam (23), second mounting panel (24), second connecting block (25), second vision camera (26) and pick-up plate (27), its characterized in that: the bottom of the mounting frame (2) is provided with a second support leg (4), the bottom of the second support leg (4) is fixed on the mounting bottom plate (1), the top of the mounting bottom plate (1) is provided with a first support leg (3), the top of the first support leg (3) is fixedly connected with the bottom of the distribution box (5), the interior of the distribution box (5) is provided with a PLC controller body, the top of the mounting frame (2) is fixedly connected with a top plate (8) through bolts, the mounting frame (2) is provided with an upper detection cross beam (9), the upper detection cross beam (9) is fixedly connected with a first mounting plate (10) through bolts, the first mounting plate (10) is provided with a first connecting block (11), the first connecting block (11) is provided with a first vision camera (12), the first vision camera (12) is electrically connected with the PLC controller body, the mounting frame (2) is provided with an upper indication cross beam (13), the upper indication beam (13) is positioned below the upper detection beam (9), the lower indication beam (17) is arranged on the mounting frame (2), the lower indication beam (17) is positioned below the upper indication beam (13), the lower indication beam (17) is provided with a second mounting shell (20), a second heat dissipation component (21) is arranged at the top of the second mounting shell (20), the second heat dissipation component (21) comprises a second mounting cover, a second motor and a second fan, the second motor in the second heat dissipation component (21) is electrically connected with the PLC controller body, the mounting frame (2) is provided with a lower detection beam (23), the lower detection beam (23) is positioned below the lower indication beam (17), the lower detection beam (23) is fixedly connected with a second mounting plate (24) through bolts, and the second mounting plate (24) is provided with a second connecting block (25), be provided with second vision camera (26) on second connecting block (25), and second vision camera (26) and PLC controller body electric connection are provided with pick-up plate (27) on mounting bracket (2), and pick-up plate (27) are located down and indicate between crossbeam (17) and last indication crossbeam (13).

2. The apparatus for automatically detecting the installation hole of the plate material based on the machine vision as claimed in claim 1, wherein: the top of block terminal (5) is provided with display panel (6), and the bottom of display panel (6) is provided with operating keyboard (7), and operating keyboard (7) and display panel (6) all with PLC controller body electric connection.

3. The apparatus for automatically detecting the installation hole of the plate material based on the machine vision as claimed in claim 1, wherein: the upper indication beam (13) is provided with a first installation shell (14), the top of the first installation shell (14) is provided with a first heat dissipation assembly (15), the first heat dissipation assembly (15) is composed of a first installation cover, a first motor and a first fan, the first motor in the first heat dissipation assembly (15) is electrically connected with the PLC body, one side of the first installation shell (14) is provided with a first indicator lamp (16), and the first indicator lamp (16) is electrically connected with the PLC body.

4. The apparatus for automatically detecting the installation hole of the plate material based on the machine vision as claimed in claim 1, wherein: the lower indication beam (17) is provided with a connecting frame (18), the top of the connecting frame (18) is provided with a sensor body (19), and the sensor body (19) is electrically connected with the PLC body.

5. The apparatus for automatically detecting the installation hole of the plate material based on the machine vision as claimed in claim 1, wherein: one side of second installation shell (20) is provided with second pilot lamp (22), and second pilot lamp (22) and PLC controller body electric connection.