CN215828345U - System is used multipurposely to beer filling line comdenstion water - Google Patents

Abstract

The application relates to a condensed water comprehensive utilization system of a beer filling production line, which comprises a sterilizer with a water tank, wherein a water tank water inlet and a first condensed water outlet are arranged in the sterilizer; the bottle washing machine is provided with a lye tank water inlet and a second condensate water outlet; a water inlet of the condensed water storage tank is connected with a first condensed water outlet through a first water outlet pipe and is connected with a second condensed water outlet through a second water outlet pipe, the first water outlet pipe and the second water outlet pipe are used for adjusting the outlet water of condensed water through an adjusting assembly, the water outlet of the condensed water storage tank is connected with the water inlet of the lye tank through a first water distribution pipe, the water outlet of the condensed water storage tank is connected with the water inlet of the water tank through a second water distribution pipe, and the first water distribution pipe and the second water distribution pipe are respectively provided with a control assembly for controlling the water inlet of the water tank and the lye tank; and the controller is connected with the control assembly and the adjusting assembly through signals. This application has the effect of rationally recycling the comdenstion water.

Description

System is used multipurposely to beer filling line comdenstion water

Technical Field

The application relates to the technical field of filter equipment, in particular to a condensed water comprehensive utilization system of a beer filling production line.

Background

In recent years, domestic beer enterprises achieve remarkable performances in the aspects of energy conservation, consumption reduction and pollution reduction, but still have large gap with the advanced level in the world, and the water consumption and the heat consumption still have large optimization space, according to the beer manufacturing industry of clean production standard, the primary standard of the water consumption of a brewery needs to be less than or equal to 6.0m3/kL, but the gap is still large compared with the foreign (average) level of less than or equal to 5.0m3/kL, so that the water consumption of beer for manufacturing ton of beer is still the development direction of the beer industry, meanwhile, the temperature of condensed water generated by steam used in the beer production process is high, the saturated steam usually supplied by a bottle washer and a sterilizer of a filling production line is 0.5MPa, the corresponding temperature exceeds 150 ℃, the condensed water with the similar temperature contains a large amount of heat, the heat value accounts for 20-25 percent of the total heat value of the steam, and is formed by evaporating and condensing purified soft water, so that the energy conservation and consumption reduction are promoted, the human beings and the nature are harmoniously symbiotic, and the important significance is realized in terms of economic benefit and social benefit under the large environment of promoting high-quality development.

In the existing related method for recycling steam condensate in beer filling production lines, the condensate discharged from bottle washing machines and sterilization machines is pumped to a boiler room by a self-operated condensate pump or an electric water pump to be continuously used as water for boiler evaporation.

In view of the above-mentioned related art, the inventors consider that there are drawbacks: because the industrial park generally adopts the central heating mode, the comdenstion water is carried back to the boiler in-process at a long distance, has partial heat loss and waste, and moreover, the comdenstion water does not carry out reasonable circulation and recycles.

Disclosure of Invention

In order to reduce heat loss and rationally recycle the comdenstion water, the utility model aims to provide a beer filling line comdenstion water comprehensive utilization system.

The application provides a beer filling line comdenstion water comprehensive utilization system adopts following technical scheme:

the sterilization machine is provided with a water tank, and a water tank water inlet and a first condensed water outlet are formed in the sterilization machine;

the bottle washing machine is provided with a lye tank water inlet and a second condensate water outlet;

a water inlet of the condensed water storage tank is connected with a first condensed water outlet through a first water outlet pipe and is connected with a second condensed water outlet through a second water outlet pipe, the first water outlet pipe and the second water outlet pipe are used for adjusting the outlet of condensed water through an adjusting assembly, a water outlet of the condensed water storage tank is connected with a water inlet of a lye tank through a first water distribution pipe, a water outlet of the condensed water storage tank is connected with a water inlet of a water tank through a second water distribution pipe, and the first water distribution pipe and the second water distribution pipe are both provided with a control assembly for controlling the water inlet of the water tank and the lye tank;

and the controller is connected with the control assembly and the adjusting assembly through signals.

By adopting the technical scheme, the condensed water of the sterilization machine flows through the first water outlet pipe through the first condensed water outlet port, the condensed water of the bottle washing machine flows through the first water outlet pipe through the second condensed water outlet port, then the condensed water of the sterilization machine and the bottle washing machine is adjusted by the adjusting assembly through the controller to enter the condensed water storage tank, then the water of the condensed water storage tank is controlled by the control assembly through the controller to flow into the alkali liquor tank through the first water distribution pipe and flow into the water tank through the second water distribution pipe respectively; the water entering the water tank can be recycled in the sterilizer, and the water entering the lye tank can be recycled in the bottle washing machine, so that the condensed water can be recycled reasonably.

Optionally, the control assembly includes first pneumatic valve, is used for controlling the driver part of condensate storage tank water yield, first water distribution pipe all sets up first pneumatic valve with the second water distribution pipe, first water distribution pipe, second water distribution pipe are located and all set up driver part between first pneumatic valve and the condensate storage tank, first pneumatic valve and sterilization machine, bottle cleaning machine, controller wireless communication.

Through adopting above-mentioned technical scheme, power unit adjusts the water tank water yield of comdenstion water business turn over in the sterilization machine and reaches predetermined capacity, and under the effect of controller, the play water of comdenstion water storage tank can be injectd to first pneumatic valve, is less than predetermined capacity at the sterilization machine, and the play water of comdenstion water storage tank is adjusted to first pneumatic valve, and then reaches the waste that effectively reduces the comdenstion water.

Optionally, a temperature sensor is installed in the water tank of the sterilization machine, and the temperature sensor is in wireless communication with the controller.

Through adopting above-mentioned technical scheme, temperature sensor's setting reaches the predetermined value at the internal temperature of disinfecting, and temperature sensor will feed back in the controller, and the controller will inject the comdenstion water through first pneumatic valve and get into in the disinfecting machine, and then reach the effect of being convenient for control the quick-witted intake of disinfecting.

Optionally, the condensed water storage tank includes a first condensed water storage tank and a second condensed water storage tank, a water inlet of the first condensed water storage tank is connected to the first water outlet pipe through a first branch pipe, a water inlet of the second condensed water storage tank is connected to the second water outlet pipe through a second branch pipe, the first branch pipe is provided with a first water inlet valve, and the second branch pipe is provided with a second water inlet valve.

By adopting the technical scheme, the first condensed water storage tank and the second condensed water storage tank are arranged, so that the water amount can be increased, the condensed water is limited to enter the first condensed water storage tank or the second condensed water storage tank by closing the first water inlet valve or the second water inlet valve, the use of the first condensed water storage tank and the second condensed water storage tank can be adjusted, and the effect of facilitating water storage is achieved.

Optionally, all be equipped with level sensor in first condensate water storage tank and the second condensate water storage tank, level sensor all with controller wireless communication.

By adopting the technical scheme, the liquid level sensor can detect the water levels in the first condensed water storage tank and the second condensed water storage tank, when any one or both of the first condensed water storage tank and the second condensed water storage tank reaches a preset water level, one or both of the corresponding first water inlet valve and the corresponding second water inlet valve can be automatically closed, and then the effect of storing water in the first condensed water storage tank and the second condensed water storage tank is achieved.

Optionally, overflow openings are formed in the tops of the first condensed water storage tank and the second condensed water storage tank.

Through adopting above-mentioned technical scheme, reach predetermined water yield when first condensate water storage tank and second condensate water storage tank, the possibility that the water spilled over can effectively be reduced in the setting of overflow mouth, and then reach and reduce the destroyed possibility of first condensate water storage tank and the peripheral facility of second condensate water storage tank.

Optionally, the adjusting assembly includes a drain valve and a power component for entering the condensed water amount of the sterilization machine and the bottle washing machine, the first condensed water outlet and the second condensed water outlet are both provided with drain valves, and the first water outlet pipe and the second water outlet pipe are both provided with power components.

Through adopting above-mentioned technical scheme, the comdenstion water of machine, bottle cleaning machine disinfects discharges away through the trap, and then under power component's effect, the respective comdenstion water of machine, bottle cleaning machine flows into in the comdenstion water storage tank through first outlet pipe, second outlet pipe respectively, and then reaches the effect of being convenient for adjust the comdenstion water emission of machine, bottle cleaning machine of disinfecting.

Optionally, the adjusting assembly further includes a limiting component for limiting the backflow of the condensed water to the first condensed water outlet and the second condensed water outlet, and the limiting component is disposed between the first condensed water outlet and the condensed water storage tank, and between the second condensed water outlet and the condensed water storage tank.

Through adopting above-mentioned technical scheme, can't adjust the emission of comdenstion water when the power unit trouble, inject the part and inject the comdenstion water backward flow to first comdenstion water delivery port, second comdenstion water delivery port, and then reach the effect of being convenient for adjust the comdenstion water and discharge to the comdenstion water storage tank.

Optionally, the limiting part comprises a check valve and a spare pipe, the spare pipe is arranged between the condensed water storage tank and the first water outlet pipe and between the condensed water storage tank and the second water outlet pipe, the spare valve is installed on the spare pipe, and the check valve is installed between the spare valve and the condensed water storage tank.

By adopting the technical scheme, when any one or both of the power parts of the power part of the first water outlet pipe and the power part of the second water outlet pipe break down, the standby valve can be opened, condensed water can be discharged into the condensed water storage tank through the standby pipe, the check valve can limit the backflow of the condensed water to the first condensed water outlet and the second condensed water outlet, and the effect of conveniently adjusting the discharge of the condensed water to the condensed water storage tank is achieved.

Optionally, the controller is connected with a display for displaying a flow of the condensed water recovery system.

By adopting the technical scheme, the display is arranged, so that an operator can know the process of the system conveniently, and the effect of manually adjusting the inlet and outlet of the condensed water is facilitated.

In summary, the present application includes at least one of the following beneficial technical effects:

1. condensed water of the sterilization machine flows through a first water outlet pipe through a first condensed water outlet, condensed water of the bottle washing machine flows through a first water outlet pipe through a second condensed water outlet pipe, then the condensed water of the sterilization machine and the bottle washing machine is adjusted by an adjusting component through a controller and enters a condensed water storage tank, then the water of the condensed water storage tank is controlled by the control component through the controller and flows into a lye tank through a first water distribution pipe and flows into a water tank through a second water distribution pipe respectively; the water entering the water tank can be recycled in the sterilizer, and the water entering the lye tank can be recycled in the bottle washing machine, so that the effect of reasonably recycling condensed water can be achieved;

2. the water quantity of the water tank in the sterilizer reaches the preset volume, the first pneumatic valve can limit the water outlet of the condensed water storage tank under the action of the controller, and the first pneumatic valve adjusts the water outlet of the condensed water storage tank when the water quantity of the water tank in the sterilizer is less than the preset volume, so that the waste of condensed water is effectively reduced.

Drawings

Fig. 1 is a schematic view of the overall structure of the present application.

Fig. 2 is a schematic signal transmission diagram of the system of the present application.

FIG. 3 is a flow diagram of the system for condensate recovery of the present application.

Description of reference numerals: 1. a sterilization machine; 11. a water tank; 111. a second pneumatic valve; 12. a temperature sensor; 2. a bottle washing machine; 21. a lye tank; 3. a condensed water storage tank; 31. a first condensate storage tank; 311. a first branch pipe; 312. a first water inlet valve; 313. a liquid level sensor; 32. a second condensate storage tank; 321. a second branch pipe; 322. a second water inlet valve; 33. a first water outlet pipe; 331. a first trap; 332. a check valve; 333. a standby pipe; 334. a backup valve; 335. a sterilizer drain pump; 34. a second water outlet pipe; 341. a second trap; 342. a drain pump of the bottle washing machine; 343. adjusting a valve; 35. a first water diversion pipe; 351. a first pneumatic valve; 352. a centrifugal pump; 353. a butterfly valve; 36. a second water dividing pipe; 361. a communicating pipe; 37. a trunk pipe; 4. a PLC controller; 41. a display screen is touched.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses beer filling line comdenstion water comprehensive utilization system. Referring to fig. 1 and 2, the system includes a sterilizer 1, a bottle washer 2, a condensate storage tank 3, and a controller 4.

Referring to fig. 1, a plurality of water tanks 11 are arranged in a sterilizer 1, and a water inlet of the water tank 11 and a first condensed water outlet are arranged in the sterilizer 1, wherein the first condensed water outlet is connected with a water inlet of a condensed water storage tank 3 through a first water outlet pipe 33; the bottle washing machine 2 is provided with an alkali liquor tank 21 and can be used for washing bottles by adding alkali liquor into the alkali liquor tank 21, meanwhile, the bottle washing machine 2 is provided with a water inlet of the alkali liquor tank 21 and a second condensed water outlet, and the second condensed water outlet is connected with a water inlet of the condensed water storage tank 3 through a second water outlet pipe 34; the first water outlet pipe 33 and the second water outlet pipe 34 are both provided with adjusting components for adjusting the outlet water of the condensed water.

Referring to fig. 1 and 2, the water outlet of the condensed water storage tank 3 is connected to the water inlet of the lye tank 21 through a first water dividing pipe 35, and the water outlet of the condensed water storage tank 3 is further connected to the water inlet of the water tank 11 through a second water dividing pipe 36; the first water distribution pipe 35 and the second water distribution pipe 36 are both provided with control components for controlling the water inlet of the water tank 11 and the lye tank 21. The controller 4 is respectively connected with the control component and the regulating component through signals, and the whole system is operated through the controller 4.

The adjusting assembly comprises a drain valve, a power component and a limiting component, wherein the power component is used for adjusting the amount of condensed water in the sterilization machine 1 and the bottle washing machine 2, and the limiting component is used for limiting the backflow of the condensed water to a first condensed water outlet and a second condensed water outlet; the trap may include first trap 331 and second trap 341, and first trap 331, second trap 341 install respectively in first comdenstion water delivery port, second comdenstion water delivery port, can discharge the comdenstion water of sterilization machine 1, bottle cleaning machine 2 through first trap 331, second trap 341, and first outlet pipe 33, second outlet pipe 34 are connected with comdenstion water storage tank 3 through trunk 37.

Referring to fig. 1, in the present embodiment, the power unit may include a bottle washer drain pump 342 and a sterilizer drain pump 335, and the sterilizer drain pump 335 and the bottle washer drain pump 342 are respectively installed on the first water outlet pipe 33 and the second water outlet pipe 34, and are used for controlling the flow rate of the condensed water of the sterilizer 1 and the bottle washer 2. The limiting component comprises a check valve 332 and a standby pipe 333, considering that when any one of the bottle washer drain pump 342 and the sterilizer drain pump 335 breaks down, the first drain valve 331 and the second drain valve 341 are both connected with the main pipe 37 through the standby pipe 333, the water inlets of the bottle washer drain pump 342 and the sterilizer drain pump 335 are both provided with regulating valves 343, and when any one of the bottle washer drain pump 342 and the sterilizer drain pump 335 breaks down, the regulating valves 343 at the water inlets can be closed, so that the condensed water is limited to flow through the bottle washer drain pump 342 and the sterilizer drain pump 335.

Referring to fig. 1 and 2, considering that the spare pipe 333 is not used, the condensate water is limited to flow through the spare pipe 333, so that the spare valve 334 is disposed in the spare pipe 333, in this embodiment, the spare valve 334 and the regulating valve 343 are both manual gate valves, which facilitates manual closing, and of course, an electric regulating valve 343 in wireless communication with the controller 4 may be used, which may be determined according to actual design conditions. In addition, when the standby pipe 333 of the sterilizer 1 is activated, the condensate water of the sterilizer 1 may flow back to the first condensate water outlet, so a check valve 332 is arranged between the first drain valve 331 and the main pipe 37 in the standby pipe 333 of the sterilizer 1 to limit the reflux of the condensate water of the standby pipe 333 of the sterilizer 1; similarly, the backup pipe 333 of the bottle washer 2 is also provided with a check valve 332, and the installation position of the check valve 332 of the bottle washer 2 is identical to the installation position of the check valve 332 of the sterilizer 1, which will not be described herein again. In addition, the water outlets of the bottle washer drain pump 342 and the sterilizer drain pump 335 are provided with the regulating valves 343 of the manual gate valves, so that the pipeline can be conveniently overhauled in the later period.

Referring to fig. 1, in the present embodiment, the condensed water storage tank 3 includes a first condensed water storage tank 313 and a second condensed water storage tank 323, and with respect to the structure of the condensed water storage tank 3, the structure of the first condensed water storage tank 313 and the second condensed water storage tank 323 are the same as each other. In the following description, the same or similar structures included in the first condensed water storage tank 313 and the second condensed water storage tank 323 are denoted by the same names and reference numerals.

The first condensed water storage tank 313 and the second condensed water storage tank 323 are both provided with heat-insulating layers, and overflow ports are arranged at the tops of the first condensed water storage tank 313 and the second condensed water storage tank 323, so that the overflow ports can effectively reduce water overflow, and the possibility that peripheral facilities of the first condensed water storage tank 313 and the second condensed water storage tank 323 are damaged is reduced. A water inlet of the first condensed water storage tank 313 and a water inlet of the second condensed water storage tank 323 are respectively connected with the trunk line through a first branch pipe 311 and a second branch pipe 321, the first branch pipe 311 and the second branch pipe 321 are respectively provided with a first water inlet valve 312 and a second water inlet valve 322 for controlling condensed water to enter the first condensed water storage tank 313 and the second condensed water storage tank 323; in the present embodiment, the first inlet valve 312 and the second inlet valve 322 both use a manual gate valve.

In this embodiment, the water outlet of the first condensed water storage tank 313 is connected to the water inlet of the lye tank 21 through a first water distribution pipe 35, and the water outlet of the second condensed water storage tank 323 is connected to the water inlet of the water tank 11 through a second water distribution pipe 36; in order to facilitate the coordinated control of the effluent of the first condensed water storage tank 313 and the second condensed water storage tank 323 and the later-stage maintenance, a communicating pipe 361 is connected between the first water dividing pipe 35 and the second water dividing pipe 36 through a tee joint, a emptying pipe is fixedly connected with the communicating pipe 361, and the emptying pipe is provided with a manual butterfly valve 353 for emptying water in the pipeline during the later-stage maintenance.

In this embodiment, the control assembly comprises a first pneumatic valve 351 and a driving component, wherein the driving component is used for adjusting the amount of condensed water entering the sterilization machine 1 and the bottle washing machine 2; the driving part comprises a centrifugal pump 352, the first water distribution pipe 35 and the second water distribution pipe 36 are both provided with the centrifugal pump 352 and are used for controlling condensed water to enter the water tank 11 and the lye tank 21 of the sterilization machine 1; and manual butterfly valves 353 are arranged at water inlets of the centrifugal pumps 352 of the first water dividing pipe 35 and the second water dividing pipe 36, so that outflow of condensed water in the first condensed water storage tank 313 and the second condensed water storage tank 323 can be controlled in real time.

Referring to fig. 1 and 2, the first water distribution pipe 35 and the second water distribution pipe 36 are respectively provided with a first pneumatic valve 351 at the water outlet of the centrifugal pump 352, the first pneumatic valve 351 is in wireless communication with the controller 4, and the controller 4 can adopt a PLC controller 4, and the opening and closing of the first pneumatic valve 351 is controlled by the PLC controller 4; in addition, the first water distribution pipe 35 is provided with a check valve 332 between the first pneumatic valve 351 and the sterilizer 1, and the second water distribution pipe 36 is provided with a check valve 332 between the first pneumatic valve 351 and the lye tank 21, so that when the centrifugal pump 352 of the bottle washing machine 2 or the centrifugal pump 352 of the sterilizer 1 fails, the check valve 332 limits the backflow of the condensed water to the first condensed water heat storage tank or the second condensed water heat storage tank, thereby reducing the possibility that the sterilizer 1 or the bottle washing machine 2 is difficult to supply water in time.

Referring to fig. 2 and 3, the second water distribution pipe 36 is provided with a steam second air-operated valve 111 at a water inlet of the water tank 11 of the sterilizer 1, the second air-operated valve 111 wirelessly communicates with the PLC controller 4, and at the same time, the first air-operated valve 351 controls a signal sharing with the second air-operated valve 111. In addition, the first condensed water storage tank 313 and the second condensed water storage tank 323 are both provided with a liquid level sensor 313 for detecting the water levels of the first condensed water storage tank 313 and the second condensed water storage tank 323, and the liquid level sensor 313 is in wireless communication with the PLC controller 4.

Referring to fig. 1 and 2, the PLC controller 4 is further connected to a display for displaying a flow of the condensed water recovery system. The display can adopt a touch display screen 41, the touch display screen 41 is in wireless communication with the PLC 4, and certainly, the touch display screen 41 and the PLC 4 can also be connected through a wire, and the adaptive design can be made according to the installation condition of the actual PLC 4.

Referring to fig. 2 and 3, the touch display screen 41 has a control cabinet on which two water supply modes of "bottle washing" and "sterilization" are set, and when the control cabinet is shifted to the "bottle washing" position. Displaying that the selection switch is in an allowed state above a square frame of the bottle washing machine 2 on an operation interface, otherwise, displaying that the selection switch is in an disallowed state, pressing a key for manually turning on a centrifugal pump 352 of the bottle washing machine 2 for one second, and starting a water pump of the bottle washing machine 2; when the water level of the lye tank 21 of the bottle washing machine is enough, the centrifugal pump 352 of the bottle washing machine 2 is closed; when the water supply selection switch is turned to the "stop" or "sterilization" position, the centrifugal pump 352 of the bottle washing machine 2 is automatically stopped. When the water supply mode selection switch on the control cabinet is switched to the sterilization position. The "selection switch is in the permission state" is displayed above the box of the operation interface sterilizer 1, whereas the "selection switch is in the non-permission state" is displayed.

In addition, the liquid level sensors 313 of the first condensed water storage tank 313 and the second condensed water storage tank 323 are displayed on a display screen under the action of the PLC 4, when the automatic setting is carried out, the system automatically selects the first condensed water storage tank 313 or the second condensed water storage tank 323 according to the liquid level, and when the water quantity demand is large or the two condensed water storage tanks 3 are put into control; in the embodiment, taking the first condensed water storage tank 313 as an example, when the liquid level of the first condensed water storage tank 313 is lower than the predetermined capacity, in the embodiment, the lower predetermined capacity may be 5% of the storage tank capacity, the liquid level sensor 313 feeds back a signal to the PLC controller 4, and the system does not supply water; similarly, when the liquid level in the first condensed water storage tank 313 is higher than the predetermined volume, which is 15% of the storage tank volume, the sterilizer drain pump 335 automatically restores the water supply.

When the manual operation is carried out, the sterilization machine drain pump 335 is pressed, the button is automatically turned on for one second, and the sterilization machine drain pump 335 is automatically started; when the condensed water storage tank 3 reaches a preset liquid level, the drain pump 335 of the sterilizer is closed; then, when the water supply selection switch is switched to the 'stop' or 'bottle washing' position, the water supply of the sterilization machine 1 is automatically stopped. The touch display screen 41 is provided with an emergency stop button, and when the emergency stop button is pressed down, the PLC 4 enables the sterilization machine drain pump 335 and the second pneumatic valve 111 to be automatically closed; and alarm display.

Referring to fig. 1 and 2, in order to adjust the condensed water to enter the water tank 11 of the sterilizer 1, a temperature sensor 12 is disposed in the water tank 11 of the sterilizer 1, the temperature sensor 12 is in wireless communication with the PLC controller 4, when the temperature of the sterilizer 1 reaches a predetermined value, the temperature sensor 12 feeds back a signal to the PLC controller 4, the sterilizer 1 stops water supply selection, the predetermined value range is 60 to 63 ℃, and in this embodiment, 61 ℃ is selected. When the temperature of the water tank 11 is reduced, the second pneumatic valve 111 can be opened through the PLC 4, so that the water inflow and the water outflow reach dynamic balance, the efficiency is high, the volume of the tank body is saved, and the occupied area is reduced. Therefore, the problems of small recovery amount of condensed water and low recovery efficiency are solved, a large amount of water used in the production link can be saved, the condensed water has very high temperature and does not need to be heated again, the steam cost required for heating the lye tank 21 of the bottle washing machine 2, the sterilizing machine 1 and the water tank 11 can be saved, the condensed water is recycled, the thermal pollution caused by direct discharge is avoided, the working environment of a workshop is improved, and the sewage treatment cost is reduced.

In this example, it is expected that 3 tons of steam can be saved per day after the system is implemented, wherein the steam can be saved by 60000 tons of beer production in one year, the steam can be saved by 177000 yuan in 200 days of production, and the steam can be saved by 295 yuan in industrial use in one year. The daily average steam consumption of the packaging workshop is about 45 tons, and the amount of condensed water generated in the packaging workshop every day is calculated according to the steam loss of 20 percent: 36 tonnes (ideal). Under normal production conditions, the amount of tap water replenished per hour is about 2 tons/water for the sterilizer 1. According to the addition amount of 36 tons of condensed water generated every day, 36 tons of tap water can be saved every day. Calculated by the yield of 60000 tons of beer in one year, the production lasts for 200 days, and the industrial water is 3 yuan, so 21600 yuan can be saved in one year.

The implementation principle of the condensed water comprehensive utilization system of the beer filling production line in the embodiment of the application is as follows: when the display screen is set to be automatic, the system automatically selects the first condensed water storage tank 313 or the second condensed water storage tank 323 according to the priority of the liquid level, when the water demand is large or the two condensed water storage tanks 3 are controlled, the liquid level sensor 313 feeds back signals to the PLC controller 4, and then the condensed water of the sterilization machine 1 and the bottle washing machine 2 flows into the selected condensed water storage tank 3 through the sterilization machine drain pump 335 and the bottle washing machine drain pump 342 respectively.

When the liquid level of the first condensed water storage tank 313 or the second condensed water storage tank 323 is lower than the preset capacity, the liquid level sensor 313 feeds back a signal to the PLC 4, and the system does not supply water; similarly, when the level of the first condensed water tank 313 is higher than the predetermined volume, the drain pump 335 of the sterilizer automatically restores the water supply.

Finally, the first pneumatic valve 351 is adjusted to be closed through the PLC controller 4, so that partial condensed water flows into the water tank 11 of the sterilization machine 1 through the centrifugal pump 352 of the sterilization machine 1, when the temperature of the sterilization machine 1 reaches a preset value, the temperature sensor 12 of the water tank 11 feeds back a signal to the PLC controller 4, the sterilization machine 1 stops water supply selection, when the temperature of the water tank 11 is reduced, the second pneumatic valve 111 at the first pneumatic valve 351 and the second water diversion pipe 36 can be opened through the PLC controller 4, and the water inflow and the water outflow are dynamically balanced. In addition, the controller 4 opens the first pneumatic valve 351 of the first water dividing pipe 35 to make part of the condensed water flow into the lye tank 21 of the bottle washing machine 2, thereby achieving the effect of recycling the condensed water.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. A condensed water comprehensive utilization system of a beer filling production line is characterized by comprising

The sterilization machine (1) is provided with a water tank (11), and a water inlet of the water tank (11) and a first condensed water outlet are formed in the sterilization machine (1);

the bottle washing machine (2) is provided with a lye tank (21), and the bottle washing machine (2) is provided with a lye tank (21) water inlet and a second condensed water outlet;

a water inlet of the condensed water storage tank (3) is connected with a first condensed water outlet through a first water outlet pipe (33) and is connected with a second condensed water outlet through a second water outlet pipe (34), the first water outlet pipe (33) and the second water outlet pipe (34) are used for adjusting the outlet of condensed water through an adjusting component, a water outlet of the condensed water storage tank (3) is connected with a water inlet of the lye tank (21) through a first water distribution pipe (35), a water outlet of the condensed water storage tank (3) is connected with a water inlet of the water tank (11) through a second water distribution pipe (36), and the first water distribution pipe (35) and the second water distribution pipe (36) are respectively provided with a control component for controlling the water inlet of the water tank (11) and the lye tank (21);

the controller (4), controller (4) is connected with control assembly, adjusting part through the signal.

2. The beer bottling line condensate water comprehensive utilization system according to claim 1, characterized in that: the control assembly includes first pneumatic valve (351), is used for controlling the driver part of condensate water storage tank (3) water yield, first minute water pipe (35) all sets up first pneumatic valve (351) with second minute water pipe (36), first minute water pipe (35), second minute water pipe (36) are located and all set up driver part between first pneumatic valve (351) and condensate water storage tank (3), first pneumatic valve (351) and sterilization machine (1), bottle cleaning machine (2), controller (4) wireless communication.

3. The beer bottling line condensate water comprehensive utilization system according to claim 2, characterized in that: install temperature-sensing ware in water tank (11) of sterilization machine (1), temperature-sensing ware and controller (4) wireless communication, controller (4) and control assembly, adjusting part wireless communication.

4. The beer bottling line condensate water comprehensive utilization system according to claim 1, characterized in that: the condensed water storage tank (3) comprises a first condensed water storage tank (31) (3) and a second condensed water storage tank (32) (3), a water inlet of the first condensed water storage tank (31) (3) is respectively connected with a first water outlet pipe (33) through a first branch pipe (311), a water inlet of the second condensed water storage tank (32) (3) is connected with a second water outlet pipe (34) through a second branch pipe (321), the first branch pipe (311) is provided with a first water inlet valve (312), and the second branch pipe (321) is provided with a second water inlet valve (322).

5. The beer bottling line condensate water comprehensive utilization system according to claim 4, characterized in that: all be equipped with level sensor (313) that are used for detecting the liquid level in first condensate water storage tank (31) (3) and second condensate water storage tank (32) (3), level sensor (313) all with controller (4) wireless communication.

6. The beer bottling line condensate water comprehensive utilization system according to claim 4, characterized in that: overflow ports are formed in the tops of the first condensed water storage tanks (31) (3) and the second condensed water storage tanks (32) (3).

7. The beer bottling line condensate water comprehensive utilization system according to claim 1, characterized in that: the adjusting assembly comprises a drain valve and a power component used for adjusting the amount of condensed water entering the sterilization machine (1) and the bottle washing machine (2), the first condensed water outlet and the second condensed water outlet are both provided with drain valves, and the first water outlet pipe (33) and the second water outlet pipe (34) are both provided with power components.

8. The beer bottling line condensate water comprehensive utilization system according to claim 7, characterized in that: the adjusting assembly further comprises a limiting component used for limiting the backflow of the condensed water to the first condensed water outlet and the second condensed water outlet, and the limiting component is arranged between the first condensed water outlet and the condensed water storage tank (3) and between the second condensed water outlet and the condensed water storage tank (3).

9. The beer bottling line condensate water comprehensive utilization system according to claim 8, characterized in that: the limiting part comprises a check valve (332) and a standby pipe (333), the standby pipe (333) is arranged between the condensed water storage tank (3) and the first water outlet pipe (33) and between the condensed water storage tank (3) and the second water outlet pipe (34), the standby valve (334) is installed on the standby pipe (333), and the check valve (332) is installed between the standby valve (334) and the condensed water storage tank (3) and the standby pipe (333).

10. The beer bottling line condensate water comprehensive utilization system according to claim 1, characterized in that: the controller (4) is connected with a display for displaying the flow of the condensed water recovery system.

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