CN215823697U - On-line measuring equipment in wire and cable production - Google Patents
On-line measuring equipment in wire and cable production Download PDFInfo
- Publication number
- CN215823697U CN215823697U CN202122383720.9U CN202122383720U CN215823697U CN 215823697 U CN215823697 U CN 215823697U CN 202122383720 U CN202122383720 U CN 202122383720U CN 215823697 U CN215823697 U CN 215823697U
- Authority
- CN
- China
- Prior art keywords
- cable
- lead frame
- detection device
- production
- electric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model relates to online detection equipment in the production of wires and cables, which comprises a rack, wherein a detection device and a support device are arranged on the rack, the detection device comprises an illumination assembly and an image acquisition assembly, the illumination assembly comprises a plurality of LED light sources which are uniformly distributed at intervals in an annular shape and take a cable as a center, the image acquisition assembly comprises at least two cameras uniformly distributed on the outer side of the cable, the support device comprises a lead frame and a storage box for storing the lead frame, one end of the lead frame is hinged on the storage box through a hinge column, the lead frame can rotate by taking the hinge point of the hinge column as the center, a support rod for supporting the lead frame is arranged in the storage box, and the support rod is detachably connected with the lead frame. The utility model mainly aims to provide the on-line detection equipment which can comprehensively acquire the surface image of the cable, find the defects in time and send out the warning, has a reliable structure and can be adapted to cables with different specifications and sizes.
Description
Technical Field
The utility model relates to online detection equipment, in particular to online detection equipment in the production of wires and cables.
Background
Cables are made of one or more conductors insulated from each other and an outer insulating layer, and are used as wires for transmitting power or information from one place to another, and are widely used in various power engineering. In the production process of the cable, the outer insulating protection layer of the cable has certain probability to have defects such as bulges, pits, exposed wires, cracks, peeling, scratches and the like, and if the cable with the defects flows into the market, the cable is easy to break down after being put into use, even safety accidents are caused, and the damage is serious. Therefore, before the cable is delivered, the cable needs to be detected to ensure the delivery yield.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide the on-line detection equipment which can clearly and comprehensively acquire the surface image of the cable, find the defects in time and send out a warning, has a reliable structure and can be adapted to cables with different specifications and sizes in the production of the wires and the cables.
In order to solve the problems, the technical scheme adopted by the utility model is as follows:
an on-line detection device in the production of electric wires and cables comprises a rack, wherein a detection device for detecting surface defects of the cables and supporting devices which are symmetrically arranged on two sides of the cables and play a supporting and limiting role are arranged on the rack, the detection device comprises a lighting assembly and an image acquisition assembly, the lighting assembly comprises a plurality of LED light sources which are uniformly distributed at intervals in an annular shape and take the cables as centers, the image acquisition assembly comprises at least two cameras uniformly distributed on the outer sides of the cables, the supporting device is sequentially provided with a plurality of cables which are adapted to different specifications along the axial direction of the cables, the supporting device comprises a lead frame and a storage box for storing the lead frame, one end of the lead frame is hinged on the storage box through a hinge column, the lead frame can rotate by taking a hinge point of the hinge column as a center, a supporting rod for supporting the lead frame is arranged in the storage box, the support rod is detachably connected with the lead frame.
The marking device comprises a marking assembly and a driving mechanism which are connected, wherein the driving mechanism drives the marking assembly to move in a reciprocating mode along a direction perpendicular to the cable travelling direction so as to mark the cable surface defect position.
Furthermore, one end of the support rod is hinged to the storage box, and the other end of the support rod is in pin connection with a corresponding pin hole formed in the lead frame.
Furthermore, a plurality of balls in rolling contact with the surface of the cable are arranged on the lead frame and used for supporting the cable.
Further, the mark subassembly includes mounting panel, rubber sleeve and the ink storage cotton that has soaked printing ink, rubber sleeve one side links firmly with the mounting panel, the rubber sleeve opposite side has the opening, the ink storage cotton is placed in the rubber sleeve and one side protrusion to the opening outside of rubber sleeve.
Furthermore, the driving mechanism adopts a cylinder with adjustable stroke, and the end part of a telescopic shaft of the cylinder is fixedly connected with the mounting plate.
Furthermore, both sides of the detection device are provided with supporting devices.
Further, the detection device and the marking device are both connected with the controller.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the plurality of LED light sources arranged in an annular manner and the high-speed cameras collecting the images at three different angles are adopted, so that the image collection can be clearly and comprehensively carried out on the surface of the cable, the accuracy of surface defect detection can be favorably improved, and false detection or missing detection can be avoided. And timely sends out an alarm to inform workers to process in time, so that the working efficiency is improved. Meanwhile, the improved supporting device and the improved marking device are adopted to support and mark the cables, the structure is reliable, the operation is convenient, the cable marking device can be adapted to cables of different specifications, and the application range is wide.
Drawings
FIG. 1 is a front view of an on-line inspection apparatus for manufacturing electric wires and cables according to the present invention;
FIG. 2 is a top view of an in-line testing apparatus for manufacturing electrical wires and cables according to the present invention;
FIG. 3 is a left side view of an on-line inspection apparatus for manufacturing electric wire and cable according to the present invention;
FIG. 4 is a perspective view of a supporting device of an on-line testing apparatus for manufacturing electrical wires and cables according to the present invention;
FIG. 5 is a front sectional view of a supporting device in an on-line measuring apparatus in the production of electric wires and cables according to the present invention;
FIG. 6 is a front sectional view showing another state of the supporting device in the on-line measuring apparatus for electric wire and cable production according to the present invention;
FIG. 7 is a structural view of a marking device in an on-line inspection apparatus for manufacturing electric wires and cables according to the present invention;
wherein, 1, a frame; 2. a detection device; 21. a lighting assembly; 211. an LED light source; 22. an image acquisition component; 3. a support device; 31. a lead frame; 311. a hinged column; 32. a support bar; 33. a storage box; 4. a marking device; 41. a marking component; 411. mounting a plate; 412. a rubber sleeve; 413. ink storage cotton; 42. a drive mechanism; 5. an electrical cable.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
It should be noted that, in the description of the technical solutions of the present invention, directional terms used for clearly describing technical features of the present invention, such as "front", "rear", "upper", "lower", "top", "bottom", "inner", "outer", etc., are all in accordance with the orientation of the drawings of the present invention.
Examples
As shown in fig. 1, fig. 2 and fig. 3, the on-line detection apparatus in the wire and cable production of the embodiment includes a rack 1, a detection device 2 for detecting surface defects of a cable 5 and support devices 3 symmetrically arranged on two sides of the cable 5 to perform a supporting and limiting function are arranged on the rack 1, the detection device 2 includes an illumination assembly 21 and an image acquisition assembly 22, the illumination assembly 21 includes a plurality of LED light sources 211 uniformly distributed annularly at intervals with the cable 5 as a center, the LED light sources 211 are annularly distributed to illuminate without dead angles in 360 degrees, so that the surface brightness of the cable 5 is uniform, and a good environment is provided for image acquisition operation; and the LED light source 211 is adopted, so that the energy is saved, the environment is protected, the service life is long, stroboflash is avoided, the color rendering property is good, and the accuracy and the stability of image acquisition are improved. Image acquisition subassembly 22 includes the camera of at least two equipartitions in the cable 5 outside, and image acquisition subassembly 22 includes three camera specifically in this embodiment, and the camera adopts high-speed camera, shoots the cable 5 surface from three different angles, can shoot the whole periphery of cable 5 and detect, has avoided the difficult position of observing such as cable 5 lower part to take place the condition appearance of scotch, wrinkling but the missed measure of problem. And the defect detection precision and the detection efficiency are improved. The detection device 2 further comprises a protective cover which is covered and arranged on the outer sides of the illumination assembly 21 and the image acquisition assembly 22, and openings for cables to pass through are respectively formed in two ends of the protective cover. The illumination assembly 21 and the image acquisition assembly 22 illuminate and acquire images of the cable 5 in the protective cover, so that the interference of the external environment can be effectively avoided, and the stability of the detection result is ensured.
The on-line detection device in the production of the electric wire and the electric cable of the embodiment further comprises a marking device 4 for marking the surface defect position of the electric cable 5, as shown in fig. 7, the marking device 4 comprises a marking assembly 41 and a driving mechanism 42 which are connected, and the driving mechanism 42 drives the marking assembly 41 to move back and forth along the direction perpendicular to the traveling direction of the electric cable 5 so as to mark the surface defect position of the electric cable 5. Specifically, the marking assembly 41 comprises a mounting plate 411, a rubber sleeve 412 and ink storing cotton 413 soaked with ink, one side of the rubber sleeve 412 is fixedly connected with the mounting plate 411, the other side of the rubber sleeve 412 is provided with an opening, the ink storing cotton 413 is placed in the rubber sleeve 412, and one side of the ink storing cotton is protruded to the outer side of the opening of the rubber sleeve 412 and used for marking the surface of the cable 5. The driving mechanism 42 adopts a cylinder with adjustable stroke, and the end part of a telescopic shaft of the cylinder is fixedly connected with the mounting plate 411. By adopting the stroke-adjustable cylinder, the proper stroke size can be adjusted according to the specification and the size of the cable 5 to be detected, and the condition that the cable 5 is impacted due to improper marking or overlarge stroke is avoided.
The detection means 2 and the marking means 4 are both connected to a controller. When the detection device 2 detects that the surface of the cable 5 is defective, the detection device 2 sends a signal to the controller, and the controller controls the alarm to give a warning to remind a worker to process the cable in time. And the controller controls the driving mechanism 42 to drive the marking assembly 41 to move towards the cable 5 until the ink-storing cotton 413 is attached to the surface of the cable 5, so as to print the ink mark on the surface of the cable 5.
According to the on-line detection equipment in the production of the electric wire and the electric cable, the plurality of LED light sources 211 which are arranged in an annular mode and the high-speed cameras which collect images at three different angles are adopted, so that the image collection can be clearly and comprehensively carried out on the surface of the electric cable 5, the accuracy of surface defect detection can be improved, and false detection or missing detection can be avoided. And timely sends out an alarm to inform workers to process in time, so that the working efficiency is improved. Meanwhile, the improved supporting device 3 and the improved marking device 4 are adopted to support and mark the cable 5, the structure is reliable, the operation is convenient, the cable 5 can be adapted to cables 5 of different specifications, and the application range is wide.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (8)
1. The utility model provides an on-line measuring equipment in wire and cable production which characterized in that: including frame (1), be equipped with detection device (2) and the symmetry that are used for detecting cable (5) surface defect on frame (1) and set up support device (3) that play support limiting displacement in cable (5) both sides, detection device (2) include lighting components (21) and image acquisition subassembly (22), lighting components (21) include a plurality of LED light source (211) that use cable (5) as the even interval distribution of annular of center, image acquisition subassembly (22) include the camera of at least two equipartitions in the cable (5) outside, support device (3) have set gradually a plurality of cable (5) for the different specifications of adaptation along cable (5) axial, support device (3) include lead frame (31) and receiver (33) that are used for receiving lead frame (31), lead frame (31) one end articulates on receiver (33) through articulated post (311), the lead frame (31) can be pivoted as the center by the hinge point of hinge post (311), be equipped with in receiver (33) and be used for supporting in bracing piece (32) of lead frame (31), bracing piece (32) are connected with lead frame (31) are detachable.
2. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 1, wherein: the cable surface defect marking device comprises a marking assembly (41) and a driving mechanism (42), wherein the marking assembly (41) is connected with the driving mechanism (42), and the driving mechanism (42) drives the marking assembly (41) to move in a reciprocating mode along a direction perpendicular to the advancing direction of the cable (5) so as to mark the surface defect position of the cable (5).
3. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 1, wherein: one end of the support rod (32) is hinged with the storage box (33), and the other end of the support rod (32) is connected with a pin hole correspondingly formed in the lead frame (31) through a pin.
4. The on-line detecting device in the production of electric wires and cables as claimed in claim 3, wherein: the lead frame (31) is provided with a plurality of balls which are in rolling contact with the surface of the cable (5) and are used for supporting the cable (5).
5. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 2, wherein: mark subassembly (41) are including mounting panel (411), rubber sleeve (412) and the ink storage cotton (413) that has soaked printing ink, rubber sleeve (412) one side links firmly with mounting panel (411), rubber sleeve (412) opposite side has the opening, ink storage cotton (413) are placed in rubber sleeve (412) and one side is salient to the opening outside of rubber sleeve (412).
6. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 5, wherein: the driving mechanism (42) adopts a cylinder with adjustable stroke, and the end part of a telescopic shaft of the cylinder is fixedly connected with the mounting plate (411).
7. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 1, wherein: and supporting devices (3) are arranged on two sides of the detection device (2).
8. The on-line detection device in the production of the electric wire and the electric cable as claimed in claim 1, wherein: the detection device (2) and the marking device (4) are both connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383720.9U CN215823697U (en) | 2021-09-29 | 2021-09-29 | On-line measuring equipment in wire and cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383720.9U CN215823697U (en) | 2021-09-29 | 2021-09-29 | On-line measuring equipment in wire and cable production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215823697U true CN215823697U (en) | 2022-02-15 |
Family
ID=80201714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122383720.9U Active CN215823697U (en) | 2021-09-29 | 2021-09-29 | On-line measuring equipment in wire and cable production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215823697U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117282686A (en) * | 2023-09-11 | 2023-12-26 | 凯盛君恒有限公司 | Marking device, sorting system and sorting method |
-
2021
- 2021-09-29 CN CN202122383720.9U patent/CN215823697U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117282686A (en) * | 2023-09-11 | 2023-12-26 | 凯盛君恒有限公司 | Marking device, sorting system and sorting method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20160377480A1 (en) | Backlight detection device and detection method | |
| CN215823697U (en) | On-line measuring equipment in wire and cable production | |
| CN216160488U (en) | Cable quality on-line measuring equipment | |
| CN207475699U (en) | Portable transformation patrolling device | |
| CN113172012A (en) | Conveying device with turnover structure for machining computer radiator | |
| CN116773522B (en) | Quartz product visual detection equipment and detection method thereof | |
| CN209372045U (en) | For tin plate sheet surface roughness detecting device | |
| CN210376164U (en) | Image acquisition device applied to power cable damage detection | |
| CN114348829B (en) | Online detection device and method for welding defects of elevator compensation chain | |
| CN113791250A (en) | Portable multifunctional power equipment inspection work box | |
| CN209784218U (en) | Steel rail welding seam fracture image acquisition equipment | |
| CN212721785U (en) | Temperature measuring device based on infrared thermal imaging lens | |
| CN212963297U (en) | Check out test set is used in low voltage power cable production and processing | |
| CN209784206U (en) | Workpiece surface on-line detection device | |
| CN209452308U (en) | A kind of specification detection device of irregular nonstandard product | |
| CN208367707U (en) | A kind of full-automatic scanning means for PCB high-accuracy detection device automatically | |
| CN111629182A (en) | Multifunctional rotary lens for pipeline detection | |
| CN218102314U (en) | Inspection flaw detector for overhead line wire | |
| CN206606757U (en) | Comprehensive parameters detection means for motor-car energy unit | |
| CN220251763U (en) | Snatch product vision detection device | |
| CN216523689U (en) | Crack visualizer for engineering supervision | |
| CN217156426U (en) | ETC portal alarm device for equipment of detecting a flaw | |
| CN211955248U (en) | New material surface visual detection device | |
| CN213828979U (en) | Transformer substation overhauls robot | |
| CN213423262U (en) | Test fixture applied to signal test |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |