CN215821753U - Wet heat sterilization device for processing ganoderma lucidum spore powder - Google Patents

Wet heat sterilization device for processing ganoderma lucidum spore powder Download PDF

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Publication number
CN215821753U
CN215821753U CN202022870748.0U CN202022870748U CN215821753U CN 215821753 U CN215821753 U CN 215821753U CN 202022870748 U CN202022870748 U CN 202022870748U CN 215821753 U CN215821753 U CN 215821753U
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box body
sterilization
chamber
spore powder
ganoderma lucidum
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CN202022870748.0U
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陈越飞
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Jiangsu Zibutang Pharmaceutical Co ltd
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Jiangsu Zibutang Pharmaceutical Co ltd
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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The utility model discloses a damp-heat sterilization device for processing ganoderma lucidum spore powder, which comprises a box body, a sterilization chamber and a steam chamber, wherein the upper end of the box body is provided with the sterilization chamber, the sterilization chamber is of a cabin type double-layer structure, an interlayer between the box body and the sterilization chamber is a steam channel, a storage rack is movably arranged in the cabin of the sterilization chamber, a vacuum pump is fixedly arranged above the sterilization chamber, the vacuum pump is fixedly connected with an exhaust port, the exhaust port penetrates through the box body, a one-way valve is arranged in the exhaust port, one side of the box body, which is far away from the vacuum pump, is provided with a circulating fan, and a plurality of ventilation openings are respectively arranged at the upper end and the lower end of one side, which is close to the circulating fan, of the inner wall of the box body Reduce energy consumption and improve production efficiency.

Description

Wet heat sterilization device for processing ganoderma lucidum spore powder
Technical Field
The utility model relates to the field of ganoderma lucidum processing, in particular to a damp-heat sterilization device for ganoderma lucidum spore powder processing.
Background
The moist heat sterilization method is a method for sterilizing by saturated steam, boiling water or circulating steam, and is a sterilization method which is most commonly used in the production process of pharmaceutical preparations because the sterilization efficiency of the method is higher than that of the dry heat sterilization method because high-temperature and high-pressure steam is used as a medium, because the latent heat of the steam is large and the penetrating power is strong, the protein is easy to denature or coagulate, and finally the microorganism is killed, but the existing device has the following defects:
1. the air inlets of the existing devices are arranged at the top of the cabinet body, the built-in layer in the cabinet body blocks the steam diffusion in the air inlets, especially when more articles are placed on the built-in layer, the situation is more serious, the temperature in the cabinet body is uneven, the temperature rise speed is lower, the sterilization by adopting the existing sterilization cabinet at least needs 0.5 hour, the temperature of the sterilization cabinet can reach the specified temperature of 235 ℃, and thus, much time is occupied in the whole production flow in the link.
2. The main cabinet and the steam cabinet of current most of vacuum damp heat sterilization cabinets set up separately, directly let in high temperature vapor behind the main cabinet vacuum, do not consider the raw materials tissue damage condition that causes when the difference in temperature is great in the main cabinet, and the too big damage to the cabinet body of difference in temperature is equally great, secondly, do not design special exhaust facility, do not consider after the sterilization process, the safety problem that accompanies when getting the material.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a ganoderma lucidum spore powder processing wet-heat sterilization device which can ensure that functional components such as natural components including grease, polysaccharide, triterpene and sterol in wall-broken ganoderma lucidum spore powder are not damaged, and can achieve the aims of reducing treatment procedures, shortening treatment time, reducing energy consumption and improving production efficiency, so as to solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme: a wet heat sterilization device for processing ganoderma lucidum spore powder comprises a box body, a sterilization chamber and a steam chamber, wherein the sterilization chamber is arranged at the upper end of the box body and is of a cabin type double-layer structure, an interlayer between the box body and the sterilization chamber is a steam channel, a storage rack is movably arranged in the inner cabin of the sterilization chamber, a vacuum pump is fixedly arranged above the sterilization chamber, the vacuum pump is fixedly connected with an exhaust port, the exhaust port penetrates through the box body, a one-way valve is arranged in the exhaust port, a circulating fan is arranged on one side of the box body away from the vacuum pump, a plurality of vents are respectively arranged at the upper end and the lower end of the inner wall of the box body close to one side of the circulating fan, a steam generator is arranged in the steam chamber, the steam generator is fixedly connected with a vent pipe, a partition plate is arranged between the sterilization chamber and the steam chamber, and the partition plate is provided with a through hole, the vent pipe passes through the baffle and is connected with the sterilization chamber.
Preferably, the sterilization indoor cabin is made of acid-resistant stainless steel, and a plurality of vent holes are uniformly distributed on the cabin plates around the cabin.
Preferably, the shelf is movably provided with ganoderma lucidum spore powder, the water content of the ganoderma lucidum spore powder is 3.5-12%, and the outside of the ganoderma lucidum spore powder is wrapped with a food-grade high-temperature-resistant film with the thickness of 20-40 mm.
Preferably, the supporter is the rack of metal material, the supporter four corners is provided with four sufficient swing joint indoor cabins of disinfecting respectively, the supporter both sides are provided with three rows of limiting plates respectively, three are arranged the activity is provided with three tray between the limiting plate.
Preferably, the outdoor surface of the sterilization room is provided with a room door through the hinge activity, the outdoor surface of the room door is provided with a hand wheel, one side of the room door is provided with a lock, a lock tongue groove is arranged at a corresponding position on the box body, a liquid crystal display screen is arranged on one side of the upper part of the room door, the liquid crystal display screen is a touch screen, and a pressure gauge, an emergency stop switch and a starting switch are arranged on one side of the liquid crystal display screen.
Preferably, four universal wheels are fixedly connected to the periphery of the bottom of the box body respectively, a water outlet is formed in the back of the box body close to the bottom of the sterilization chamber and communicated with the sterilization chamber, and a water discharge pipe is fixedly connected to the water outlet.
The utility model provides a damp-heat sterilization device for processing ganoderma lucidum spore powder, which has the following beneficial effects:
(1) the sterilization chamber is arranged above the steam chamber, steam enters the sterilization chamber through the vent pipe, no barrier exists between the sterilization chamber and the sterilization chamber, the steam diffusion is fast, the indoor temperature rise is fast, the characteristics of strong water steam penetration and large latent heat are utilized based on the principle of hot-pressing sterilization, the basic physical property conditions of fast and uniform heat energy transmission are provided aiming at the characteristics that unit particles of wall-broken ganoderma spore powder are small, the texture is uniform, certain moisture is contained, the oil content is high, the oil is easy to be thermally degraded and denatured, and the functional components contained in the wall-broken ganoderma spore powder are easy to be lost due to heating, the lower treatment temperature than that of a common hot-pressing sterilization method and the sterilization effect of the moisture contained in the material in a sealed package are adopted, the aim of sterilizing the material is achieved, the sterilization treatment is guaranteed to not damage natural components such as the oil, polysaccharide, triterpene, sterol and the like, and the wall-broken ganoderma spore powder after the treatment is sanitary, The safety and the effectiveness are simultaneously ensured.
(2) According to the utility model, the double-layer type sterilization chamber is arranged, the vent holes are distributed around the inner chamber of the sterilization chamber, the storage rack is arranged in the vent holes, the sterilization chamber is vacuumized, high-temperature steam is introduced, then the high-temperature steam slowly enters the inner chamber and contacts with materials on the storage rack, the outer surface of the inner chamber is firstly contacted with the steam and slowly adapts to the temperature from outside to inside, the damage of raw material tissues caused by large temperature difference is avoided, the circulating fan and the vent holes are involved, the material taking after the sterilization process is finished is not a safety problem, and the feeding and taking are also very convenient, sanitary and reliable.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal mechanism of the present invention;
fig. 3 is a schematic view of the shelf of the present invention.
In the figure: 1. a box body; 2. a sterilization chamber; 3. a steam chamber; 4. a universal wheel; 5. a liquid crystal display screen; 6. A pressure gauge; 7. a scram switch; 8. starting a switch; 9. a vent; 10. a chamber door; 11. a hand wheel; 12. A vacuum pump; 13. an exhaust port; 14. a circulating fan; 15. supporting feet; 16. a rack; 17. a partition plate; 18. a breather pipe; 19. a steam generator; 20. and a limiting plate.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-3, the present invention provides the technical solutions: a wet heat sterilization device for processing ganoderma lucidum spore powder comprises a box body 1, a sterilization chamber 2 and a steam chamber 3, wherein the sterilization chamber 2 is arranged at the upper end of the box body 1, the sterilization chamber 2 is of a cabin type double-layer structure, a steam channel is arranged between the box body 1 and the sterilization chamber 2, a storage rack 16 is movably arranged in the cabin of the sterilization chamber 2, a vacuum pump 12 is fixedly arranged above the sterilization chamber 2, the vacuum pump 12 is fixedly connected with an exhaust port 13, the exhaust port 13 penetrates through the box body 1, a one-way valve is arranged in the exhaust port 13, a circulating fan 14 is arranged on one side of the box body 1 far away from the vacuum pump 12, a plurality of ventilation ports 9 are respectively arranged at the upper end and the lower end of the inner wall of the box body 1 close to one side of the circulating fan 14, the steam chamber 3 is provided with a steam generator 19, and the steam generator 19 is fixedly connected with a ventilation pipe 18, be provided with baffle 17 between sterilization chamber 2 and the steam chamber 3, the through-hole has been seted up to baffle 17, breather pipe 18 passes baffle 17 and is connected sterilization chamber 2 fixed connection.
The inner chamber of the sterilization chamber 2 is made of acid-resistant stainless steel, and a plurality of vent holes are uniformly distributed on the chamber plates around the inner chamber, so that steam can be absorbed quickly.
The shelf 16 is movably provided with ganoderma lucidum spore powder, the water content of the ganoderma lucidum spore powder is 3.5-12%, and the outside of the ganoderma lucidum spore powder is wrapped by a food-grade high-temperature-resistant film with the thickness of 20-40 mm, so that functional components such as natural components of grease, polysaccharide, triterpene, sterol and the like in the wall-broken ganoderma lucidum spore powder can be prevented from being damaged, the treatment procedures can be reduced, the treatment time can be shortened, the energy loss can be reduced, and the production efficiency can be improved.
Supporter 16 is the rack of metal material, 16 four corners of supporter are provided with four branch foot 15 swing joint 2 inner cabins of sterilization chamber respectively, 16 both sides of supporter are provided with three rows of limiting plates 20 respectively, three are arranged the activity is provided with three tray between the limiting plate 20, and it is very convenient, sanitary reliable to throw the material and take.
2 surfaces of sterilization room are provided with room door 10 through the hinge activity, room door 10 surfaces is provided with hand wheel 11, room door 10 one side is provided with the lock, the last relevant position of box 1 is provided with the lock tongue groove, room door 10 top one side is provided with liquid crystal display 5, liquid crystal display 5 is the touch-sensitive screen, liquid crystal display 5 one side is provided with manometer 6, scram switch 7 and starting switch 8, increases the device practicality.
Four universal wheels 4 of fixedly connected with are respectively around 1 bottom of box, 1 back of box is close to sterilization room 2 bottoms and is provided with the outlet, and the outlet communicates with each other with sterilization room 2, and outlet fixedly connected with drain pipe increases the device and uses the flexibility.
The working principle is as follows: the wall-broken ganoderma lucidum spore powder with the water content of 3.5-12% is taken, a food-grade high-temperature resistant film with the thickness of 20-40 mm is wrapped on the wall-broken ganoderma lucidum spore powder material, vacuumizing and sealing packaging is carried out (the vacuum degree is-0.08-0.09 MPa), on one hand, the action of water vapor in the packaging is more sufficient during hot-pressing sterilization, the situation that the actual sterilization temperature of the material cannot reach the required temperature or sterilization dead angles are generated due to air retention is prevented, on the other hand, the sealing performance of the packaging can be ensured by the pressure relief process of pumping away the air in the packaging and naturally cooling after hot-pressing sterilization, the instant internal and external pressure differences of the packaging bag caused by too much air in the packaging due to too fast pressure relief of the sterilization chamber 2 are avoided, before sterilization, the air in the sterilization chamber 2 is pumped out by using a vacuum pump 12, the interior of the sterilization chamber is in a vacuum state, three groups of limiting plates 20 on a shelf 16 in the inner chamber of the sterilization chamber 2 are respectively provided with three trays, putting the materials on the shelf, paying attention to the fact that vacuum packages can not be stacked and stacked to be placed in a mutually contacted mode but are placed in a single-layer mode, or placing the packages on a tray in a mutually non-contacted mode, setting the sterilization condition temperature to be 114-116 ℃ according to the general sterilization procedure of hot-pressing sterilization equipment, sterilizing for 38-45 min (timing is started after the process temperature condition is reached), stopping heating after the time is up, discharging redundant condensed water and reducing the temperature through a circulating fan 14, opening a chamber door 10 after the pressure is zero, and taking out sterilized vacuum-packaged wall-broken ganoderma lucidum spore powder.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a glossy ganoderma spore powder processing damp heat sterilization apparatus which characterized in that: comprises a box body (1), a sterilization chamber (2) and a steam chamber (3), the sterilization chamber (2) is fixedly arranged at the upper end of the box body (1), the sterilization chamber (2) is of a cabin type double-layer structure, an interlayer is a steam channel between the box body (1) and the sterilization chamber (2), a storage rack (16) is movably arranged in the inner cabin of the sterilization chamber (2), a vacuum pump (12) is fixedly arranged above the sterilization chamber (2), an exhaust port (13) is fixedly connected with the vacuum pump (12), the exhaust port (13) penetrates through the box body (1), a one-way valve is arranged in the exhaust port (13), a circulating fan (14) is fixedly arranged at one side of the box body (1) far away from the vacuum pump (12), a plurality of ventilation openings (9) are respectively fixedly arranged at the upper end and the lower end of one side of the inner wall of the box body (1) close to the circulating fan (14), the steam chamber (3) is fixedly arranged at the lower end of the box body (1), steam chamber (3) internal fixation is provided with steam generator (19), steam generator (19) fixed connection breather pipe (18), it is provided with baffle (17) to fix between sterilization room (2) and steam chamber (3), baffle (17) are seted up porosely, breather pipe (18) pass baffle (17) and connect sterilization room (2).
2. The moist heat sterilization apparatus for processing ganoderma lucidum spore powder according to claim 1, wherein: the inner cabin of the sterilization chamber (2) is made of acid-resistant stainless steel, and a plurality of vent holes are uniformly distributed on the cabin plates around the inner cabin.
3. The moist heat sterilization apparatus for processing ganoderma lucidum spore powder according to claim 1, wherein: the shelf (16) is movably provided with ganoderma lucidum spore powder, the water content of the ganoderma lucidum spore powder is 3.5-12%, and the outside of the ganoderma lucidum spore powder is wrapped with a food-grade high-temperature-resistant film with the thickness of 20-40 mm.
4. The moist heat sterilization apparatus for processing ganoderma lucidum spore powder according to claim 1, wherein: supporter (16) are the rack of metal material, supporter (16) four corners is fixed respectively and is provided with four and props up foot (15) swing joint sterilization room (2) inner deck, supporter (16) both sides are fixed respectively and are provided with three rows of limiting plate (20), three are arranged the activity is provided with three tray between limiting plate (20).
5. The moist heat sterilization apparatus for processing ganoderma lucidum spore powder according to claim 1, wherein: the outer surface of the sterilization room (2) is provided with a room door (10) through a hinge, the outer fixed surface of the room door (10) is provided with a hand wheel (11), one side of the room door (10) is fixedly provided with a lock, the box body (1) is fixedly provided with a lock tongue groove at a corresponding position, one side of the upper part of the room door (10) is fixedly provided with a liquid crystal display (5), the liquid crystal display (5) is a touch screen and is close to the liquid crystal display (5) which is fixedly provided with a pressure gauge (6), an emergency stop switch (7) and a starting switch (8).
6. The moist heat sterilization apparatus for processing ganoderma lucidum spore powder according to claim 1, wherein: four universal wheels (4) are fixedly connected to the periphery of the bottom of the box body (1) respectively, a water outlet is fixedly formed in the back face of the box body (1) and close to the bottom of the sterilization chamber (2), the water outlet is communicated with the sterilization chamber (2), and a water outlet is fixedly connected with a water drain pipe.
CN202022870748.0U 2020-12-04 2020-12-04 Wet heat sterilization device for processing ganoderma lucidum spore powder Active CN215821753U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022870748.0U CN215821753U (en) 2020-12-04 2020-12-04 Wet heat sterilization device for processing ganoderma lucidum spore powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022870748.0U CN215821753U (en) 2020-12-04 2020-12-04 Wet heat sterilization device for processing ganoderma lucidum spore powder

Publications (1)

Publication Number Publication Date
CN215821753U true CN215821753U (en) 2022-02-15

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ID=80186441

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022870748.0U Active CN215821753U (en) 2020-12-04 2020-12-04 Wet heat sterilization device for processing ganoderma lucidum spore powder

Country Status (1)

Country Link
CN (1) CN215821753U (en)

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