CN215800169U - Energy-efficient yarn design steam ager - Google Patents
Energy-efficient yarn design steam ager Download PDFInfo
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- CN215800169U CN215800169U CN202121554596.1U CN202121554596U CN215800169U CN 215800169 U CN215800169 U CN 215800169U CN 202121554596 U CN202121554596 U CN 202121554596U CN 215800169 U CN215800169 U CN 215800169U
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Abstract
The utility model provides a high-efficiency energy-saving yarn shaping steam box, which belongs to the technical field of textile equipment and comprises the following components: the steam generator comprises an outer box body, an inner box body, a sealing cover, a steam generating device, a booster pump, a steam conveying pipe, a steam nozzle and a steam recovery device; the steam generating device is arranged at the bottom of the outer box body and is communicated with the booster pump through the steam conveying pipe; the booster pump is connected with the steam spray head through the steam conveying pipe; the steam spray head penetrates through the inner box body and extends to the interior of the inner box body; the steam recovery device is communicated with the inner box body, and the other end of the steam recovery device is communicated with the steam generation device; the number of the booster pumps is a plurality, each booster pump is connected with a plurality of the steam nozzles, and the plurality of the steam nozzles are uniformly distributed along the outer circumference of the inner box body; the steam spraying direction of the plurality of steam spray heads forms a certain angle with the circle center of the inner box body. The utility model has high shaping efficiency, energy saving and environmental protection.
Description
Technical Field
The utility model relates to the technical field of textile equipment, in particular to an energy-saving and efficient yarn shaping steam box.
Background
The yarn is various in variety and different in function, and the requirement of people on the fabric is higher and higher, so that the common yarn can not meet the requirement of people gradually, and the yarn needs to be treated. Common treatments comprise twisting, cabling and the like, the cohesive force between fibers of the twisted yarn is increased, the breaking strength and the breaking elongation are increased, and meanwhile, the toughness, the wrinkle resistance and the wear resistance of the yarn are also increased. The twisted yarn needs to be shaped to maintain the strength and toughness of the yarn. The yarn is shaped by a yarn shaping steam box, and the main application of the yarn shaping steam box is to shape silk threads with weaving conditions after merging and twisting, reduce yarn shrinkage, improve finished product hand feeling and glossiness, improve yarn tension and strength, and eliminate static electricity and unbalanced stress of each part. The existing yarn shaping steam box is low in efficiency, long in time spent in the shaping process and high in production efficiency, and meanwhile, the existing yarn shaping steam box is high in energy consumption, large in steam waste and not beneficial to reducing production cost.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an efficient and energy-saving yarn shaping steam box.
In order to solve the technical problem, the utility model aims to realize that:
an energy-efficient yarn design steam ager includes: the steam generator comprises an outer box body, an inner box body, a sealing cover, a steam generating device, a booster pump, a steam conveying pipe, a steam nozzle and a steam recovery device;
the inner box body is cylindrical; the sealing cover is arranged at one end of the outer box body; the steam generating device is arranged at the bottom of the outer box body and is communicated with the booster pump through the steam conveying pipe; the booster pump is connected with the steam spray head through the steam conveying pipe; the steam spray head penetrates through the inner box body and extends to the interior of the inner box body; the steam recovery device is communicated with the inner box body, and the other end of the steam recovery device is communicated with the steam generation device;
the number of the booster pumps is a plurality, each booster pump is connected with a plurality of the steam nozzles, and the plurality of the steam nozzles are uniformly distributed along the outer circumference of the inner box body; the steam spraying direction of the plurality of steam spray heads forms a certain angle with the circle center of the inner box body.
On the basis of the scheme, the number of the booster pumps is three, each booster pump is connected with five steam nozzles, and each steam nozzle is 15 degrees relative to the circle center of the inner box body.
On the basis of the above scheme and as a preferable scheme of the above scheme, the steam generating device comprises a heating mechanism, a water storage bin and a water inlet pipe; the heating mechanism is arranged inside the water storage bin; one end of the water inlet pipe is communicated with the water storage bin, and the other end of the water inlet pipe is communicated with the steam recovery device.
On the basis of the above scheme and as a preferable scheme of the above scheme, the steam recovery device comprises a condensed water tank, a steam condensing pipeline, a first water storage tank and a second water storage tank; the condensed water tank comprises a water inlet and a water outlet, the water inlet is communicated with a water source, and the water outlet is communicated with the water inlet pipe; the steam condensation pipeline is arranged in the condensation water tank and comprises an air inlet pipe and a water delivery pipe, the air inlet pipe is communicated with the inner tank body, a valve and a fan are arranged on the air inlet pipe, the water delivery pipe is communicated with the first water storage tank and the second water storage tank, and an electrical resistivity meter and a control valve are arranged on the water delivery pipe; the first water storage tank is communicated with the water inlet pipe; and a filtering treatment device is arranged in the second water storage tank and is communicated with the water inlet pipe.
On the basis of the above scheme and as a preferable scheme of the above scheme, a temperature sensor and a pressure sensor are arranged in the inner box body.
The utility model has the beneficial effects that: the inner box body is provided with a plurality of groups of steam nozzles which are arranged in a circle, and the steam nozzles and the circle center of the inner box body form a certain angle, so that the sprayed steam can rotate at a high speed in the inner box body, compared with the steam which moves slowly, the yarn shaping can be accelerated, the yarn shaping quality is improved, and the yarn production efficiency is improved; one side of the inner box body is provided with a steam recovery device which can recover steam, reduce waste, improve the utilization rate and save energy and cost.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a side view of the present invention.
In the figure: 1. an outer case; 2. an inner box body; 3. a sealing cover; 4. a steam generator; 5. a booster pump; 6. A steam delivery pipe; 7. a steam spray head; 8. a vapor recovery device; 9. a temperature sensor; 10. a pressure sensor; 41. a heating mechanism; 42. a water storage bin; 43. a water inlet pipe; 81. a condensed water tank; 82. a steam condensing line; 83. a first water storage tank; 84. a second water storage tank; 85. a water inlet; 86. a water outlet; 87. an air inlet pipe; 88. a water delivery pipe; 89. a resistivity meter; 810. a control valve; 811. and a filtration treatment device.
Detailed Description
The utility model is further described with reference to the following figures and specific examples.
As shown in fig. 1 and 2, an energy-efficient yarn setting steam box comprises: the steam generator comprises an outer box body 1, an inner box body 2, a sealing cover 3, a steam generating device 4, a booster pump 5, a steam conveying pipe 6, a steam nozzle 7, a steam recovery device 8, a temperature sensor 9 and a pressure sensor 10.
The outer box body 1 and the inner box body 2 are cylindrical, and the inner box body 2 is arranged inside the outer box body 1 and is fixedly connected with the outer box body 1 through a supporting seat. The sealing cover 3 is arranged at one end of the outer box body 1 and can seal the outer box body 1 and the inner box body 2; the steam generating device 4 is arranged at the bottom of the outer box body 1 and is communicated with the booster pump 5 through the steam conveying pipe 6; the booster pump 5 is connected with the steam spray head 7 through the steam conveying pipe 6; the steam spray head 7 penetrates through the inner box body 2 and extends into the inner box body 2; the steam recovery device 8 is communicated with the inner box body 2, and the other end of the steam recovery device is communicated with the steam generating device 4; the number of the booster pumps 5 is a plurality, each booster pump 5 is connected with a plurality of the steam nozzles 7, and the plurality of the steam nozzles 7 are uniformly distributed along the outer circumference of the inner box body 2; the steam spraying direction of the plurality of steam spray heads 7 forms a certain angle with the circle center of the inner box body 2.
The vacuum pump is arranged outside the outer box body 1, extends into the outer box body 1 and the inner box body 2, and can pump out air in the outer box body 1 and the inner box body 2, so that the influence of air particles on yarns is reduced, and the boiling point of water is reduced, so that low-temperature saturated steam is produced, and energy is saved.
In this embodiment, preferably, the number of the booster pumps 5 is three, each booster pump 5 is connected with five steam nozzles 7, and each steam nozzle 7 is 15 ° from the center of the inner tank 2. The three booster pumps 5 are respectively arranged corresponding to the front end, the middle end and the rear end of the inner box body 2; the steam nozzle 7 is a fan-shaped nozzle, so that the coverage of steam is improved, and the shaping degree of yarns at each position is kept consistent. Because the steam nozzle 7 and the circle center of the inner box body 2 are 15 degrees, steam can do high-speed circular motion in the inner box body 2 under the action of the jet force, and compared with the steam which is static or moves slowly, the steam shaping efficiency is higher, and the shaping degree is more uniform.
Further, the steam generating device 4 comprises a heating mechanism 41, a water storage bin 42 and a water inlet pipe 43; the heating mechanism 41 is arranged inside the water storage bin 42; one end of the water inlet pipe 43 is communicated with the water storage bin 42, and the other end is communicated with the steam recovery device 8. The other side of the water storage bin 42 is also provided with another water inlet pipe 43 communicated with a water source. A valve is provided on the water inlet pipe 43 for controlling the amount of water entering the water storage tank 42.
Still further, the vapor recovery device 8 includes a condensed water tank 81, a vapor condensing pipeline 82, a first water storage tank 83 and a second water storage tank 84; the condensed water tank 81 comprises a water inlet 85 and a water outlet 86, the water inlet 85 is communicated with a water source, and the water outlet 86 is communicated with the water inlet pipe 43; the steam condensation pipeline 82 is arranged in the condensation water tank 81 and comprises an air inlet pipe 87 and a water delivery pipe 88, the air inlet pipe 87 is communicated with the inner tank body 2, a valve and a fan are arranged on the air inlet pipe 87, the water delivery pipe 88 is communicated with the first water storage tank 83 and the second water storage tank 84, and a resistivity meter 89 and a control valve 810 are arranged on the water delivery pipe 88; the first water storage tank 83 is communicated with the water inlet pipe 43; the second water storage tank 84 is provided with a filtering device 811, and is communicated with the water inlet pipe 43. Specifically, valves are provided at both the water inlet 85 and the water outlet 86 to adjust the height of the water level in the condensed water tank 81. The steam condensation line 82 includes a plurality of curved pipe sections, and the whole steam condensation line is inclined to facilitate the collection of the condensed water. The fan on the air inlet pipe 87 can rapidly draw out the steam inside the inner box body 2, so that the pressure inside the inner box body 2 can be conveniently adjusted, and the labor intensity of the fan can be adjusted. The resistivity meter 89 can send a signal according to the resistance of the condensed water, and the control valve 810 can selectively open the pipeline leading to the first water storage tank 83 or the second water storage tank 84 according to the signal. If the resistance is too large, the condensed water contains more impurities and needs to be treated by the filtering device 811 in the second water storage tank 84 before being reused. The cooling water in the condensed water tank 81 and the water in the steam generator 4 are the same water, and the water passing through the condensed water tank 81 has higher temperature due to the heat transfer effect, so that less energy is required during heating, and the purpose of saving energy is achieved. In order to prevent the cooling water from flowing too much into the steam generator 4, a temporary storage water tank is provided on the steam recovery device 8 side. One end of the temporary storage water tank is communicated with the condensed water tank 81, and the other end of the temporary storage water tank is communicated with the steam generator 4, so that water in the temporary storage water tank can be conveyed into the steam generator.
Further, a temperature sensor 9 and a pressure sensor 10 are arranged in the inner box body 2. The temperature sensor 9 and the pressure sensor 10 can collect temperature and pressure information in the inner box body 2 and transmit the temperature and pressure information to the control device, and the control device adjusts the size of the steam spraying speed and the steam extraction rate according to the temperature and pressure values in the inner box body 1.
The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (5)
1. The utility model provides an energy-efficient yarn design steam ager which characterized in that includes: the steam generator comprises an outer box body (1), an inner box body (2), a sealing cover (3), a steam generating device (4), a booster pump (5), a steam conveying pipe (6), a steam spray head (7) and a steam recovery device (8);
the inner box body (2) is cylindrical; the sealing cover (3) is arranged at one end of the outer box body (1); the steam generating device (4) is arranged at the bottom of the outer box body (1) and is communicated with the booster pump (5) through the steam conveying pipe (6); the booster pump (5) is connected with the steam nozzle (7) through the steam conveying pipe (6); the steam spray head (7) penetrates through the inner box body (2) and extends into the inner box body (2); the steam recovery device (8) is communicated with the inner box body (2), and the other end of the steam recovery device is communicated with the steam generating device (4);
the number of the booster pumps (5) is a plurality, each booster pump (5) is connected with a plurality of steam nozzles (7), and the plurality of steam nozzles (7) are uniformly distributed along the outer circumference of the inner box body (2); the steam spraying direction of the plurality of steam spray heads (7) forms a certain angle with the circle center of the inner box body (2).
2. The high-efficiency energy-saving yarn shaping steam box as claimed in claim 1, wherein the number of the booster pumps (5) is three, each booster pump (5) is connected with five steam nozzles (7), and each steam nozzle (7) is 15 degrees from the circle center of the inner box body (2).
3. The high-efficiency energy-saving yarn shaping steam box as claimed in claim 1, wherein the steam generating device (4) comprises a heating mechanism (41), a water storage bin (42) and a water inlet pipe (43); the heating mechanism (41) is arranged inside the water storage bin (42); one end of the water inlet pipe (43) is communicated with the water storage bin (42), and the other end of the water inlet pipe is communicated with the steam recovery device (8).
4. The high-efficiency energy-saving yarn shaping steam box according to claim 3, wherein the steam recovery device (8) comprises a condensed water tank (81), a steam condensing pipeline (82), a first water storage tank (83) and a second water storage tank (84); the condensed water tank (81) comprises a water inlet (85) and a water outlet (86), the water inlet (85) is communicated with a water source, and the water outlet (86) is communicated with the water inlet pipe (43); the steam condensation pipeline (82) is arranged in the condensation water tank (81) and comprises an air inlet pipe (87) and a water delivery pipe (88), the air inlet pipe (87) is communicated with the inner tank body (2), a valve and a fan are arranged on the air inlet pipe (87), the water delivery pipe (88) is communicated with the first water storage tank (83) and the second water storage tank (84), and a resistivity meter (89) and a control valve (810) are arranged on the water delivery pipe (88); the first water storage tank (83) is communicated with the water inlet pipe (43); and a filtering treatment device (811) is arranged in the second water storage tank (84) and is communicated with the water inlet pipe (43).
5. An efficient energy-saving yarn shaping steam box according to claim 1, characterized in that a temperature sensor (9) and a pressure sensor (10) are arranged in the inner box body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121554596.1U CN215800169U (en) | 2021-07-08 | 2021-07-08 | Energy-efficient yarn design steam ager |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121554596.1U CN215800169U (en) | 2021-07-08 | 2021-07-08 | Energy-efficient yarn design steam ager |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215800169U true CN215800169U (en) | 2022-02-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121554596.1U Active CN215800169U (en) | 2021-07-08 | 2021-07-08 | Energy-efficient yarn design steam ager |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215800169U (en) |
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2021
- 2021-07-08 CN CN202121554596.1U patent/CN215800169U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A high-efficient energy-saving yarn shaping steamer Effective date of registration: 20221111 Granted publication date: 20220211 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Branch Pledgor: Jiaxing Huaxing Textile Co.,Ltd. Registration number: Y2022330003039 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |