CN203807662U - Energy-saving air-jet loom - Google Patents

Energy-saving air-jet loom Download PDF

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Publication number
CN203807662U
CN203807662U CN201420167730.6U CN201420167730U CN203807662U CN 203807662 U CN203807662 U CN 203807662U CN 201420167730 U CN201420167730 U CN 201420167730U CN 203807662 U CN203807662 U CN 203807662U
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CN
China
Prior art keywords
auxiliary
auxiliary nozzle
air pump
air
plunger case
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420167730.6U
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Chinese (zh)
Inventor
齐立民
赵付斌
范龙霄
吴海艳
孙士省
丁兵强
逄浩然
霍艳慧
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Hongqi Textile Machinery Co Ltd Tianyi Group Qingdao
Original Assignee
Hongqi Textile Machinery Co Ltd Tianyi Group Qingdao
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Priority to CN201420167730.6U priority Critical patent/CN203807662U/en
Application granted granted Critical
Publication of CN203807662U publication Critical patent/CN203807662U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an energy-saving air-jet loom which comprises a rack and a jet-gas-flow weft insertion mechanism. The air-jet loom is characterized in that the jet-air-flow weft insertion mechanism comprises a first air pump, a main nozzle group, and an auxiliary nozzle group; the main nozzle group is provided with at least one main nozzle; the auxiliary nozzle group is provided with a plurality of auxiliary nozzles which are just sequentially arranged on a flying path of weft yarn; the first air pump is disposed at the position of a wall plate at a side of the rack; the first air pump comprises a main plunger-type cylinder and an auxiliary plunger-type cylinder, which are connected together to form a body; the piston rods of the main and auxiliary plunger-type cylinders are connected to the same crankshaft which is connected with a loom power main shaft or a first air pump motor; an air exhaust port of the main plunger-type cylinder of the first air pump is connected with a main nozzle through a pipeline; and an air exhaust port of the auxiliary plunger-type cylinder is connected with an auxiliary nozzle in the auxiliary plunger-type cylinder through a pipeline. The air-jet loom provided by the utility model is in favor of greatly reducing the cost of manufacture, and solves the problems that a high-end loom is high in investment, is high in cost, and is high in energy consumption.

Description

A kind of energy-saving air-jet loom
Technical field
The utility model relates to a kind of air-jet loom, relates in particular to a kind of energy-saving air-jet loom.
Background technology
Air-jet loom is that employing gas jet wefting insertion is the shuttleless loom that jet-stream wind weft traction passes through shed open, because its filling insertion way is reasonable, enter latitude rate higher, running operation handy and safe, varietal adaptation is wider, and machine material consumption is few, efficiency is high, the advantages such as the speed of a motor vehicle is high, and noise is low, and become one of novel loom of tool development prospect.Along with textile industry is weaved the augmentation of scope, the increase of air-jet loom range of application, weave the variation of environment, increasing of kind, medium and high-grade woven product to certain kind, a lot of users are badly in need of selecting suitable energy-saving air-jet loom to carry out low cost weaving, and existing air-jet loom can not meet such demand well.Above-mentioned air-jet loom all adopts the central gas supply station that is independent of this loom to carry out air feed, and many air-jet looms share same supply station conventionally.Build so special-purpose supply station fund input larger, operation and maintenance cost are high, and tolerance consumption is large, and line loss waste is serious; Even if start quantity seldom also needs to open whole supply station system, weaving cost, affected by Homes Using TV very large.
As can be seen here, air-jet loom of the prior art needs further to improve.
Utility model content
Task of the present utility model is to solve the deficiency that above-mentioned existing air-jet loom exists, and a kind of energy-saving air-jet loom is provided.
The technical scheme that the utility model adopts is:
A kind of energy-saving air-jet loom, comprise frame and gas jet weft insertion device, gas jet weft insertion device comprises the first air pump, main burner group and auxiliary nozzle sets, and main burner group has a main burner at least, and auxiliary nozzle sets has some auxiliary nozzles of arranging successively in weft yarn flight path; The first air pump is arranged on a framed side wallboard place of frame, and it comprises principal post plug cylinder and auxiliary plunger case, and two plunger cases are connected as a single entity, and the piston rod of two plunger cases is connected on same bent axle, and this bent axle connects loom power spindle or the first air pump motor; The exhaust port of the principal post plug cylinder of above-mentioned the first air pump connects main burner by pipeline, and the exhaust port of the auxiliary plunger case of the first air pump connects the auxiliary nozzle in auxiliary nozzle sets by pipeline.
Above-mentioned gas jet weft insertion device also comprises the second air pump, and the second air pump is arranged on the opposite side wallboard place of frame, and the second air pump is simplex pump or twin cylinder pump.
Above-mentioned the second air pump, comprises principal post plug cylinder and auxiliary plunger case, and two plunger cases are connected as a single entity, and the piston rod of two plunger cases is connected on same bent axle, and this bent axle connects loom power spindle or the second air pump motor; The exhaust port of the main and auxiliary plunger case of the second air pump connects the auxiliary nozzle in auxiliary nozzle sets by pipeline.
The exhaust port of the auxiliary plunger case of above-mentioned the first air pump connects the auxiliary nozzle of a part that is positioned at Upstream section in auxiliary nozzle sets by pipeline; Above-mentioned the second air pump, the exhaust port of its principal post plug cylinder connects the auxiliary nozzle of a part that is positioned at middle reaches section in auxiliary nozzle sets by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at tract in auxiliary nozzle sets by pipeline.
Above-mentioned main burner has two at least, between the principal post plug cylinder of the first air pump and main burner, comprise one section of main burner Trunk Line and the main burner by-pass line identical with main burner quantity, each main burner by-pass line connects respectively a main burner, main burner Trunk Line connects all main burner by-pass lines by reversal valve, between the auxiliary plunger case of the first air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe, between the principal post plug cylinder of above-mentioned the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe, between the auxiliary plunger case of the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, and auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe.
Above-mentioned each air pump, principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, the V-shaped layout of the cylinder body of main and auxiliary plunger case.
Above-mentioned each air pump, principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, and the cylinder body of main and auxiliary plunger case is and is arranged side by side.
Above-mentioned each air pump, the cylinder body volume of principal post plug cylinder is greater than the cylinder body volume of auxiliary plunger case.
Owing to having adopted technique scheme, the obtained beneficial effect of the utility model is:
1, the utility model arranges the first air pump at the wallboard place of loom frame, this air pump has the master who is connected as a single entity, auxiliary plunger case, main, the driving force of auxiliary plunger case comes from loom power spindle or is arranged on the independent air pump motor in frame, by air pump master, the output gas flow of auxiliary plunger case is realized wefting insertion, supply station without auxiliary construction central gas supply, be enough to overcome many air-jet looms in prior art and share the defect that same supply station brings, be conducive to significantly reduce and weave cost, and solve the existing high investment of high-grade loom, expensive, the problem of high energy consumption.In addition, also the second air pump can be set simultaneously, take two air pumps simultaneously, except aiming at main burner, the principal post plug cylinder of the first air pump provides jet-stream wind, remaining plunger case can be auxiliary nozzle sets segmentation jet-stream wind is provided, can more effectively realize relay wefting insertion, contribute to realize weaving of broad fabrics.
2, the utility model also can arrange the above main burners of two or two, can realize the wefting insertion of two kinds or two or more color weft yarns, is conducive to weaving of high-end fabric.
Accompanying drawing explanation
Fig. 1 is the structural principle schematic diagram of a kind of embodiment of the utility model.
Fig. 2 is the plan structure principle schematic of Fig. 1.
Fig. 3 is the left TV structure figure of Fig. 1.
Fig. 4 illustrates the main burner part in the utility model, is its decomposition texture principle schematic.
Fig. 5 illustrates the auxiliary nozzle sets part in the utility model, is its exploded structural principle schematic diagram.
Fig. 6 is the structural principle schematic diagram of the another kind of embodiment of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail, but the utility model is not limited to these embodiment.
Embodiment 1
In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of energy-saving air-jet loom, comprises frame and gas jet weft insertion device.Above-mentioned gas jet weft insertion device comprises the first air pump 1, the second air pump 2, main burner group 3 and auxiliary nozzle sets 4.Above-mentioned main burner group has a main burner 301 at least, and auxiliary nozzle sets has some auxiliary nozzles 401 of arranging successively in weft yarn flight path.The first air pump is arranged on a framed side wallboard place of frame, it comprises principal post plug cylinder 101 and auxiliary plunger case 102, two plunger cases are connected as a single entity, the piston rod of two plunger cases is connected on same bent axle, this bent axle connects loom power spindle, by loom power spindle, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved; Certainly, the first air pump also may be configured with independently servo drive motor, is called the first air pump motor herein, by the first air pump motor, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved.The second air pump is arranged on the opposite side wallboard place of frame, it comprises principal post plug cylinder 201 and auxiliary plunger case 202, two plunger cases are connected as a single entity, the piston rod of two plunger cases is connected on same bent axle, this bent axle connects loom power spindle, by loom power spindle, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved; Certainly, the second air pump also may be configured with independently servo drive motor, is called the second air pump motor herein, by the second air pump motor, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved.Above-mentioned the first air pump, the exhaust port of its principal post plug cylinder connects main burner by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at Upstream section in auxiliary nozzle sets by pipeline; Above-mentioned the second air pump, the exhaust port of its principal post plug cylinder connects the auxiliary nozzle of a part that is positioned at middle reaches section in auxiliary nozzle sets by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at tract in auxiliary nozzle sets by pipeline.Above-mentioned main burner can be one; Also has a kind of preferred version, that is: above-mentioned main burner has more than two or two, between the principal post plug cylinder of the first air pump and main burner, comprise one section of main burner Trunk Line 302 and main burner by-pass line 303, main burner by-pass line is identical with main burner quantity, each main burner by-pass line connects respectively a main burner, and main burner Trunk Line connects all main burner by-pass lines by reversal valve 304.Between the auxiliary plunger case of above-mentioned the first air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and auxiliary nozzle by-pass line, auxiliary nozzle by-pass line is identical with the corresponding auxiliary nozzle quantity of the auxiliary plunger case of the first air pump, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, and auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe.Between the principal post plug cylinder of above-mentioned the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line 402 and auxiliary nozzle by-pass line 403, auxiliary nozzle by-pass line is identical with the corresponding auxiliary nozzle quantity of principal post plug cylinder of the second air pump, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, and auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe 404; Between the auxiliary plunger case of above-mentioned the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line 402 and auxiliary nozzle by-pass line 403, auxiliary nozzle by-pass line is identical with the corresponding auxiliary nozzle quantity of auxiliary plunger case of the second air pump, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, and auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe 404.Above-mentioned the first air pump, principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, the V-shaped layout of the cylinder body of main and auxiliary plunger case; The second air pump is identical with the first gas pump structure.As a kind of preferred version, above-mentioned each air pump, the cylinder body volume of principal post plug cylinder can be greater than the cylinder body volume of auxiliary plunger case.
In the utility model, the main and auxiliary plunger case of each air pump is connected as a single entity, and uses duplex structure to drive, and by adjusting the fit angle of bent axle, piston rod etc., can realize the asynchronous exhaust of main and auxiliary plunger case.Can also, according to reed width size, utilize double pump air feed.
Except the auxiliary plunger case and the pipeline designs between the main and auxiliary plunger case of the second air pump and auxiliary nozzle of the first above-mentioned recorded air pump, also can there be other many suitable designs.Such as: the auxiliary plunger case of the first air pump and the principal post plug cylinder of the second air pump access same gas distribution pipe by pipeline separately, and the Trunk Line by the principal post plug cylinder of the second air pump picks out a take-off line, and the pipeline of the auxiliary plunger case of this take-off line and the second air pump accesses same gas distribution pipe.
Embodiment 2
In conjunction with Fig. 6, except following content, other technologies content can be identical with embodiment 1 corresponding part.
An energy-saving air-jet loom, comprises frame and gas jet weft insertion device, comprises frame and gas jet weft insertion device.Above-mentioned gas jet weft insertion device comprises the first air pump, the second air pump, main burner group and auxiliary nozzle sets.Above-mentioned main burner group has a main burner at least, and auxiliary nozzle sets has some auxiliary nozzles of arranging successively in weft yarn flight path.The first air pump is arranged on a framed side wallboard place of frame, it comprises principal post plug cylinder and auxiliary plunger case, two plunger cases are connected as a single entity, the piston rod of two plunger cases is connected on same bent axle, this bent axle connects loom power spindle, by loom power spindle, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved; Certainly, the first air pump also may be configured with independently servo drive motor, is called the first air pump motor herein, by the first air pump motor, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved.The second air pump 2 is arranged on the opposite side wallboard place of frame, it comprises principal post plug cylinder 201 and auxiliary plunger case 202, two plunger cases are connected as a single entity, the piston rod of two plunger cases is connected on same bent axle, this bent axle connects loom power spindle, by loom power spindle, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved; Certainly, the second air pump also may be configured with independently servo drive motor, is called the second air pump motor herein, by the second air pump motor, by crank-driven principal post plug cylinder and auxiliary plunger case, is moved.Above-mentioned the first air pump, the exhaust port of its principal post plug cylinder connects main burner by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at Upstream section in auxiliary nozzle sets by pipeline; Above-mentioned the second air pump, the exhaust port of its principal post plug cylinder connects the auxiliary nozzle of a part that is positioned at middle reaches section in auxiliary nozzle sets by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at tract in auxiliary nozzle sets by pipeline.Above-mentioned the first air pump, principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, and the cylinder body of main and auxiliary plunger case is and is arranged side by side.The second air pump is identical with the first gas pump structure.
Except above-mentioned embodiment, the utility model also can, according to the difference of institute's Woven fabric fabric width, be made following all more options.That is: only select the first air pump is set, the second air pump is not set; Or first, second air pump is set simultaneously, but the second air pump can only design a plunger case, takes the mode of simplex pump.
The part of not addressing in the utility model adopts or uses for reference prior art and can realize.
In addition, term " first ", " second ", " master ", " auxiliary " etc. are only for describing object, and can not be interpreted as indication or hint relative importance.
Need to further illustrate, specific embodiment described herein is only to spiritual example explanation of the present utility model.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.

Claims (8)

1. an energy-saving air-jet loom, comprise frame and gas jet weft insertion device, it is characterized in that: described gas jet weft insertion device comprises the first air pump, main burner group and auxiliary nozzle sets, main burner group has a main burner at least, and auxiliary nozzle sets has some auxiliary nozzles of arranging successively in weft yarn flight path; The first air pump is arranged on a framed side wallboard place of frame, and it comprises principal post plug cylinder and auxiliary plunger case, and two plunger cases are connected as a single entity, and the piston rod of two plunger cases is connected on same bent axle, and this bent axle connects loom power spindle or the first air pump motor; The exhaust port of the principal post plug cylinder of above-mentioned the first air pump connects main burner by pipeline, and the exhaust port of the auxiliary plunger case of the first air pump connects the auxiliary nozzle in auxiliary nozzle sets by pipeline.
2. energy-saving air-jet loom according to claim 1, is characterized in that: above-mentioned gas jet weft insertion device also comprises the second air pump, and the second air pump is arranged on the opposite side wallboard place of frame, and the second air pump is simplex pump or twin cylinder pump.
3. energy-saving air-jet loom according to claim 2, it is characterized in that: above-mentioned the second air pump, comprise principal post plug cylinder and auxiliary plunger case, two plunger cases are connected as a single entity, the piston rod of two plunger cases is connected on same bent axle, and this bent axle connects loom power spindle or the second air pump motor; The exhaust port of the main and auxiliary plunger case of the second air pump connects the auxiliary nozzle in auxiliary nozzle sets by pipeline.
4. energy-saving air-jet loom according to claim 3, is characterized in that: the exhaust port of the auxiliary plunger case of above-mentioned the first air pump connects the auxiliary nozzle of a part that is positioned at Upstream section in auxiliary nozzle sets by pipeline; Above-mentioned the second air pump, the exhaust port of its principal post plug cylinder connects the auxiliary nozzle of a part that is positioned at middle reaches section in auxiliary nozzle sets by pipeline, and the exhaust port of auxiliary plunger case connects the auxiliary nozzle of a part that is positioned at tract in auxiliary nozzle sets by pipeline.
5. energy-saving air-jet loom according to claim 3, it is characterized in that: above-mentioned main burner has two at least, between the principal post plug cylinder of the first air pump and main burner, comprise one section of main burner Trunk Line and the main burner by-pass line identical with main burner quantity, each main burner by-pass line connects respectively a main burner, main burner Trunk Line connects all main burner by-pass lines by reversal valve, between the auxiliary plunger case of the first air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe, between the principal post plug cylinder of above-mentioned the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe, between the auxiliary plunger case of the second air pump and corresponding auxiliary nozzle, comprise one section of auxiliary nozzle Trunk Line and the auxiliary nozzle by-pass line that corresponding auxiliary nozzle quantity is identical with it, each auxiliary nozzle by-pass line connects respectively an auxiliary nozzle, and auxiliary nozzle Trunk Line connects all auxiliary nozzle by-pass lines by gas distribution pipe.
6. energy-saving air-jet loom according to claim 3, is characterized in that: above-mentioned each air pump, principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, the V-shaped layout of the cylinder body of main and auxiliary plunger case.
7. energy-saving air-jet loom according to claim 3, is characterized in that: above-mentioned each air pump, and principal post plug cylinder and auxiliary plunger case are positioned on same pump seat, and the cylinder body of main and auxiliary plunger case is and is arranged side by side.
8. energy-saving air-jet loom according to claim 3, is characterized in that: above-mentioned each air pump, the cylinder body volume of principal post plug cylinder is greater than the cylinder body volume of auxiliary plunger case.
CN201420167730.6U 2014-04-08 2014-04-08 Energy-saving air-jet loom Expired - Fee Related CN203807662U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103898666A (en) * 2014-04-08 2014-07-02 青岛天一集团红旗纺织机械有限公司 Energy-saving air-jet loom
CN104499164A (en) * 2014-12-11 2015-04-08 青岛天一集团红旗纺织机械有限公司 Energy-saving type air-jet loom weft yarn inserting system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103898666A (en) * 2014-04-08 2014-07-02 青岛天一集团红旗纺织机械有限公司 Energy-saving air-jet loom
CN103898666B (en) * 2014-04-08 2015-08-12 青岛天一集团红旗纺织机械有限公司 A kind of energy-saving air-jet loom
CN104499164A (en) * 2014-12-11 2015-04-08 青岛天一集团红旗纺织机械有限公司 Energy-saving type air-jet loom weft yarn inserting system
CN104499164B (en) * 2014-12-11 2016-01-06 青岛天一集团红旗纺织机械有限公司 A kind of energy-saving air-jet loom weft insertion system

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Granted publication date: 20140903

Termination date: 20160408