CN203960484U - A kind of energy-saving air-jet loom weft insertion system - Google Patents
A kind of energy-saving air-jet loom weft insertion system Download PDFInfo
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- CN203960484U CN203960484U CN201420298248.6U CN201420298248U CN203960484U CN 203960484 U CN203960484 U CN 203960484U CN 201420298248 U CN201420298248 U CN 201420298248U CN 203960484 U CN203960484 U CN 203960484U
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- jet loom
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Abstract
The utility model discloses a kind of energy-saving air-jet loom weft insertion system, comprise frame, air-jet loom control system, gas jet weft insertion device and weft accumulator, air-jet loom control system is for sending starting signal and stop sign to weft accumulator, gas jet weft insertion device comprises air compressor, main burner group and auxiliary nozzle sets, main burner group at least comprises a main burner, auxiliary nozzle sets comprises some auxiliary nozzles, air compressor comprises principal post plug cylinder and auxiliary plunger case, main, auxiliary plunger case is connected as a single entity, and both piston rods are connected on same toggle, this toggle connects air-jet loom power spindle or motor, the exhaust port of principal post plug cylinder is connected with main jet supply air line and the first auxiliary jet supply gas pipeline, the exhaust port of auxiliary plunger case is connected with the second auxiliary jet supply gas pipeline.The utility model is realized wefting insertion by main and auxiliary plunger case output gas flow, without the supply station of auxiliary construction central gas supply, has reduced and has weaved cost and energy resource consumption.
Description
Technical field
The utility model relates to a kind of air-jet loom, relates in particular to a kind of energy-saving air-jet loom weft insertion system.
Background technology
Along with textile industry is weaved the augmentation of scope, the increase of air-jet loom range of application, weave the variation of environment, increasing of kind, medium and high-grade woven product to certain kind, a lot of users are badly in need of selecting suitable energy-saving air-jet loom to carry out low cost weaving, existing air-jet loom can not meet such demand well, because existing air-jet loom all adopts the central gas supply station that is independent of this loom to carry out air feed, conventionally many air-jet looms share same supply station, build so special-purpose supply station fund input larger, operation and maintenance cost are high, and air consumption is large, line loss waste is serious, even if start quantity seldom also needs to open whole supply station system, weaving cost, affected by Homes Using TV very large, therefore, how how air-jet loom is carried out to independent gas supply and this air supply system turns round and becomes textile industry problem demanding prompt solution.
Utility model content
The utility model is the weak point of avoiding above-mentioned prior art to exist, and a kind of energy-saving air-jet loom weft insertion system is provided.
The technical scheme that the utility model adopts is:
A kind of energy-saving air-jet loom weft insertion system, comprise frame, air-jet loom control system, rack-mounted gas jet weft insertion device and the weft accumulator that gas jet weft insertion device is supplied to yarn, air-jet loom control system is for sending starting signal and stop sign to weft accumulator, gas jet weft insertion device comprises air compressor, main burner group and auxiliary nozzle sets, main burner group at least comprises a main burner, auxiliary nozzle sets comprises some auxiliary nozzles of arranging successively in weft yarn flight path, air compressor comprises principal post plug cylinder and auxiliary plunger case, main, auxiliary plunger case is connected as a single entity, and both piston rods are connected on same toggle, this toggle connects air-jet loom power spindle or motor, the exhaust port of principal post plug cylinder connects the main jet supply air line of promising all main burner air feed and is the first auxiliary jet supply gas pipeline that the auxiliary nozzle that is positioned at Upstream section in auxiliary nozzle sets carries out air feed, in the promising auxiliary nozzle sets of exhaust port connection of auxiliary plunger case, be arranged in, the auxiliary nozzle of tract carries out the second auxiliary jet supply gas pipeline of air feed.
On described main jet supply air line, the first auxiliary jet supply gas pipeline and the second auxiliary jet supply gas pipeline, be provided with pressure regulator valve.
On described main jet supply air line, be provided with the first electromagnetic valve, main jet supply air line branches into the first main jet air feed branch road and residual air discharge branch road after the first electromagnetic valve, on the first main jet air feed branch road, be provided with the second electromagnetic valve, the first main jet air feed branch road branches into the second main jet air feed branch road equating with main burner quantity after the second electromagnetic valve, each second main jet air feed branch road is connected with main burner respectively, the end of described residual air discharge branch road is provided with air bleeding valve, and residual air discharge branch road is communicated with ambient atmosphere environment facies.
Described air-jet loom control system comprises contactor and relay control device, air-jet loom control system is sent starting signal by contactor, stop sign and main burner eruption sequential signal, relay control device comprises auxiliary reclay, auxiliary reclay is used for receiving above-mentioned starting signal and stop sign, and according to this starting signal and stop sign to first, the second electromagnetic valve is made control, when receiving starting signal, auxiliary reclay controls the first electromagnetic valve power-off, while receiving stop sign, control the first electromagnetic valve energising, when receiving main burner eruption sequential signal, auxiliary reclay controls the second electromagnetic valve action.
Between described first, second auxiliary jet supply gas pipeline and auxiliary nozzle, be provided with secondary gas bag.
The end of described residual air discharge branch road is also provided with muffler.
The cylinder body volume of described principal post plug cylinder is greater than the cylinder body volume of auxiliary plunger case.
Owing to having adopted technique scheme, the obtained beneficial effect of the utility model is:
1, the utility model is realized wefting insertion by main and auxiliary plunger case output gas flow, supply station without auxiliary construction central gas supply, be enough to overcome many air-jet looms in prior art and share a defect that supply station brings, be conducive to significantly reduce and weave cost, and the problem that solves the existing high investment of high-grade loom, expensive, high energy consumption; In addition, on the air-jet loom in the utility model, be provided with a plurality of main burners and auxiliary nozzle, can more effectively realize relay wefting insertion, contribute to realize weaving of broad fabrics.
When 2, air-jet loom runs well, air compressor in the utility model can provide stable air-flow synchronously to the main and auxiliary nozzle of air-jet loom, to guarantee the normal operation of air-jet loom, during air-jet loom stopping brake, the first electromagnetic valve obtains electric, and the air-flow that residual air discharge branch road produces air compressor is discharged in atmosphere and goes, and has disconnected the air feed to gas jet weft insertion device, guaranteed that weft yarn can not blown disconnected, solved the more problem of broken yarn that existing loom exists.
3, in the utility model, be provided with the above main burners of two or two, can realize the wefting insertion of two kinds or two or more color weft yarns, be conducive to weaving of high-end fabric.
Accompanying drawing explanation
Fig. 1 is for take while only having two main burners as example, structural representation of the present utility model.
Fig. 2 is control principle drawing of the present utility model.
Wherein,
1, air compressor 101, principal post plug cylinder 102, auxiliary plunger case 2, the auxiliary jet supply gas pipeline 4 of toggle 3, first, main jet supply air line 5, pressure regulator valve 6, the first electromagnetic valve 7, the first main jet air feed branch road 8, the second electromagnetic valve 9, the second main jet air feed branch road 10, main burner 11, No. two main burners 12, air bleeding valve 13, residual air discharge branch road 14, the auxiliary jet supply gas pipeline of secondary gas bag 15, second
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail, but the utility model is not limited to these embodiment.
As shown in Figure 1, a kind of energy-saving air-jet loom weft insertion system, comprise frame, air-jet loom control system, rack-mounted gas jet weft insertion device and the weft accumulator that gas jet weft insertion device is supplied to yarn, air-jet loom control system is for sending starting signal and stop sign to weft accumulator, gas jet weft insertion device comprises air compressor 1, main burner group and auxiliary nozzle sets, main burner group comprises a main burner 10 and No. two main burners 11, auxiliary nozzle sets comprises some auxiliary nozzles of arranging successively in weft yarn flight path, air compressor 1 comprises principal post plug cylinder 101 and auxiliary plunger case 102, the cylinder body volume of principal post plug cylinder 101 is greater than the cylinder body volume of auxiliary plunger case 102, main, auxiliary plunger case is connected as a single entity, and both piston rods are connected on same toggle 2, this toggle 2 connects air-jet loom power spindle or motor, the exhaust port of principal post plug cylinder 101 connects promising No. one, the main jet supply air line 4 of No. two main burner air feed and be the first auxiliary jet supply gas pipeline 3 that the auxiliary nozzle that is positioned at Upstream section in auxiliary nozzle sets carries out air feed, in the promising auxiliary nozzle sets of exhaust port connection of auxiliary plunger case 102, be arranged in, the auxiliary nozzle of tract carries out the second auxiliary jet supply gas pipeline 15 of air feed, first, between the second auxiliary jet supply gas pipeline and auxiliary nozzle, be provided with secondary gas bag 14, described main jet supply air line 4, on the first auxiliary jet supply gas pipeline 3 and the second auxiliary jet supply gas pipeline 15, be provided with pressure regulator valve 5, pressure regulator valve 5 is used for controlling the size of air pressure, the stability that keeps air pressure, on described main jet supply air line 4, be provided with the first electromagnetic valve 6, main jet supply air line 4 branches into the first main jet air feed branch road 7 and residual air discharge branch road 13 after the first electromagnetic valve 6, on the first main jet air feed branch road 7, be provided with the second electromagnetic valve 8, the first main jet air feed branch road 7 branches into two the second main jet air feed branch roads 9 after the second electromagnetic valve 8, wherein a second main jet air feed branch road is connected with a main burner 10, another is connected with No. two main burners 11, the end of described residual air discharge branch road 13 is provided with air bleeding valve 12 and muffler, residual air discharge branch road 13 is communicated with ambient atmosphere environment facies.
What need to stress is, described air compressor 1 can arrange a plurality of, the phase angle of itself and loom can be according to technique adjustment, and the plenum system of each air compressor is identical with the plenum system of above-mentioned air compressor or be only that auxiliary nozzle carries out air feed, to realize the relay wefting insertion of auxiliary nozzle.
As shown in Figure 2, described air-jet loom control system comprises contactor and relay control device, air-jet loom control system is sent starting signal by contactor, stop sign and main burner eruption sequential signal, relay control device comprises auxiliary reclay, auxiliary reclay is used for receiving above-mentioned starting signal and stop sign, and according to this starting signal and stop sign to first, the second electromagnetic valve is made control, when receiving starting signal, auxiliary reclay controls the first electromagnetic valve 6 power-off, while receiving stop sign, control the first electromagnetic valve 6 energisings, when receiving main burner eruption sequential signal, auxiliary reclay controls the second electromagnetic valve 8 actions.
Operation principle of the present utility model is: when air-jet loom runs well, toggle 2 band engine-driven air compressor 1 reciprocating motions, now, main and auxiliary plunger case starts main burner and auxiliary nozzle sets to carry out regular continual air feed, principal post plug cylinder 101 shifts to an earlier date 45 ° of wefting insertion than auxiliary plunger case 102, and this angle can be adjusted as required.When air-jet loom sends starting signal, the first electromagnetic valve 6 power-off, the first main jet air feed branch road 7 conductings, deliver the gas to the second electromagnetic valve 8, and air-jet loom sends the eruption order that main burner eruption sequential signal is controlled a main burner 10 and No. two main burners 12.Main burner, No. two main burners and auxiliary nozzle be wefting insertion simultaneously, is conducive to being connected between main jet and auxiliary spray, is conducive to relay wefting insertion.When air-jet loom stops because of short latitude or other reasons, the first electromagnetic valve 6 energisings are connected, and residual air discharge branch road 13 is connected, and unnecessary gas is discharged by air bleeding valve 12, and the weft yarn that prevents main jet position is blown disconnected, has realized the automatic protection of weft yarn while stopping.
The related content of not addressing in the utility model adopts or uses for reference prior art and can realize.
In addition, term " first ", " second ", " No. one ", " No. two " are only for describing object, and can not be interpreted as indication or hint relative importance.
Need to further illustrate, specific embodiment described herein is only to spiritual example explanation of the present utility model.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Claims (7)
1. an energy-saving air-jet loom weft insertion system, comprise frame, air-jet loom control system, rack-mounted gas jet weft insertion device and the weft accumulator that gas jet weft insertion device is supplied to yarn, air-jet loom control system is for sending starting signal and stop sign to weft accumulator, it is characterized in that: gas jet weft insertion device comprises air compressor, main burner group and auxiliary nozzle sets, main burner group at least comprises a main burner, auxiliary nozzle sets comprises some auxiliary nozzles of arranging successively in weft yarn flight path, air compressor comprises principal post plug cylinder and auxiliary plunger case, main, auxiliary plunger case is connected as a single entity, and both piston rods are connected on same toggle, this toggle connects air-jet loom power spindle or motor, the exhaust port of principal post plug cylinder connects the main jet supply air line of promising all main burner air feed and is the first auxiliary jet supply gas pipeline that the auxiliary nozzle that is positioned at Upstream section in auxiliary nozzle sets carries out air feed, in the promising auxiliary nozzle sets of exhaust port connection of auxiliary plunger case, be arranged in, the auxiliary nozzle of tract carries out the second auxiliary jet supply gas pipeline of air feed.
2. a kind of energy-saving air-jet loom weft insertion system according to claim 1, is characterized in that: on described main jet supply air line, the first auxiliary jet supply gas pipeline and the second auxiliary jet supply gas pipeline, be provided with pressure regulator valve.
3. a kind of energy-saving air-jet loom weft insertion system according to claim 1, it is characterized in that: on described main jet supply air line, be provided with the first electromagnetic valve, main jet supply air line branches into the first main jet air feed branch road and residual air discharge branch road after the first electromagnetic valve, on the first main jet air feed branch road, be provided with the second electromagnetic valve, the first main jet air feed branch road branches into the second main jet air feed branch road equating with main burner quantity after the second electromagnetic valve, each second main jet air feed branch road is connected with main burner respectively, the end of described residual air discharge branch road is provided with air bleeding valve, residual air discharge branch road is communicated with ambient atmosphere environment facies.
4. a kind of energy-saving air-jet loom weft insertion system according to claim 3, it is characterized in that: described air-jet loom control system comprises contactor and relay control device, air-jet loom control system is sent starting signal by contactor, stop sign and main burner eruption sequential signal, relay control device comprises auxiliary reclay, auxiliary reclay is used for receiving above-mentioned starting signal and stop sign, and according to this starting signal and stop sign to first, the second electromagnetic valve is made control, when receiving starting signal, auxiliary reclay controls the first electromagnetic valve power-off, while receiving stop sign, control the first electromagnetic valve energising, when receiving main burner eruption sequential signal, auxiliary reclay controls the second electromagnetic valve action.
5. a kind of energy-saving air-jet loom weft insertion system according to claim 1, is characterized in that: between described first, second auxiliary jet supply gas pipeline and auxiliary nozzle, be provided with secondary gas bag.
6. a kind of energy-saving air-jet loom weft insertion system according to claim 3, is characterized in that: the end of described residual air discharge branch road is also provided with muffler.
7. a kind of energy-saving air-jet loom weft insertion system according to claim 1, is characterized in that: the cylinder body volume of described principal post plug cylinder is greater than the cylinder body volume of auxiliary plunger case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420298248.6U CN203960484U (en) | 2014-06-06 | 2014-06-06 | A kind of energy-saving air-jet loom weft insertion system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420298248.6U CN203960484U (en) | 2014-06-06 | 2014-06-06 | A kind of energy-saving air-jet loom weft insertion system |
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| CN203960484U true CN203960484U (en) | 2014-11-26 |
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| CN201420298248.6U Expired - Fee Related CN203960484U (en) | 2014-06-06 | 2014-06-06 | A kind of energy-saving air-jet loom weft insertion system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104499164A (en) * | 2014-12-11 | 2015-04-08 | 青岛天一集团红旗纺织机械有限公司 | Energy-saving type air-jet loom weft yarn inserting system |
| CN104988643A (en) * | 2015-06-12 | 2015-10-21 | 范红梅 | Air-jet loom |
| CN105442160A (en) * | 2015-12-22 | 2016-03-30 | 广东溢达纺织有限公司 | Air-interruption automatic control device and air inlet device for air-jet loom |
| CN106521776A (en) * | 2016-12-23 | 2017-03-22 | 青岛同春机电科技有限公司 | Super-energy-saving air jet loom and utilization method thereof |
| CN108004653A (en) * | 2017-12-14 | 2018-05-08 | 山东日发纺织机械有限公司 | A kind of auxiliary spray packaging solenoid valve block of used in jet loom |
| CN108642684A (en) * | 2018-06-27 | 2018-10-12 | 吴江市日春纺织机械有限公司 | Air-jet loom energy-saving control device and a kind of air-jet loom and its application method |
-
2014
- 2014-06-06 CN CN201420298248.6U patent/CN203960484U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104499164A (en) * | 2014-12-11 | 2015-04-08 | 青岛天一集团红旗纺织机械有限公司 | Energy-saving type air-jet loom weft yarn inserting system |
| CN104499164B (en) * | 2014-12-11 | 2016-01-06 | 青岛天一集团红旗纺织机械有限公司 | A kind of energy-saving air-jet loom weft insertion system |
| CN104988643A (en) * | 2015-06-12 | 2015-10-21 | 范红梅 | Air-jet loom |
| CN105442160A (en) * | 2015-12-22 | 2016-03-30 | 广东溢达纺织有限公司 | Air-interruption automatic control device and air inlet device for air-jet loom |
| CN106521776A (en) * | 2016-12-23 | 2017-03-22 | 青岛同春机电科技有限公司 | Super-energy-saving air jet loom and utilization method thereof |
| CN106521776B (en) * | 2016-12-23 | 2019-05-28 | 青岛同春机电科技有限公司 | A kind of super energy-saving air-jet loom and its application method |
| CN108004653A (en) * | 2017-12-14 | 2018-05-08 | 山东日发纺织机械有限公司 | A kind of auxiliary spray packaging solenoid valve block of used in jet loom |
| CN108004653B (en) * | 2017-12-14 | 2023-09-08 | 山东日发纺织机械有限公司 | Auxiliary jet packaging electromagnetic valve group for jet loom |
| CN108642684A (en) * | 2018-06-27 | 2018-10-12 | 吴江市日春纺织机械有限公司 | Air-jet loom energy-saving control device and a kind of air-jet loom and its application method |
| CN108642684B (en) * | 2018-06-27 | 2024-04-05 | 吴江市日春纺织机械有限公司 | Energy-saving control device of air jet loom, air jet loom and use method of air jet loom |
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Granted publication date: 20141126 Termination date: 20170606 |
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