CN215794569U

CN215794569U - Integral type packing apparatus

Info

Publication number: CN215794569U
Application number: CN202121062331.XU
Authority: CN
Inventors: 姚俊峰; 孙在松
Original assignee: Jiangsu Xingyi Equipment Technology Co ltd
Current assignee: Jiangsu Xingyi Equipment Technology Co ltd
Priority date: 2021-05-18
Filing date: 2021-05-18
Publication date: 2022-02-11
Anticipated expiration: 2031-05-18

Abstract

The utility model relates to an integrated packing device, which is characterized in that: the integrated packing device comprises a discharging chute (1), a chute lower connecting pipe orifice (2), a packing machine (3), a ton bag (4) and an electric trolley; the packer and the blanking chute are designed into a whole, the structure is compact and simple, and the space required by installation is small; the whole process of the fly ash chelation, final packaging and loading realizes sealed unloading and sealed transportation, thereby avoiding flying dust of the fly ash on site and improving the site operation environment; the condition that equipment such as a forklift needs to be matched in the whole process and multiple skilled workers need to operate simultaneously in the unloading process is replaced, only a few people need to operate at present, and the workload is effectively reduced after the integrated design is adopted; after the improvement of the device, the final packaging and loading process of fly ash chelation conforms to the human engineering mechanics, is more humanized and greatly improves the labor intensity of operators.

Description

Integral type packing apparatus

Technical Field

The utility model relates to the technical field of packing devices, in particular to an integrated packing device.

Background

Along with the continuous improvement of environmental protection consciousness of people, the recycling of incineration power generation of domestic garbage is more and more emphasized by governments at all levels, so that the more the garbage incineration power plant is built. However, the domestic garbage generates a certain proportion of fly ash during incineration, the fly ash contains heavy metals and toxic and harmful pollutants, so the fly ash needs to be chelated, the toxic leaching rate of the pollutants reaches the standard of safe landfill of the fly ash in landfill areas, and then the fly ash is packaged and maintained to be buried in the landfill.

The defects and problems existing in three process links of unloading, packing and transferring in the prior fly ash treatment comprise:

1) in the process that chelated finished product ash enters the ton bag from the discharge opening of the stirrer, the ton bag is always in an open state, and a large amount of fly ash flying dust is generated in the ash discharging process;

2) the whole process of the upper ton bag, the lower ton bag and the receiving ash is manually operated, multiple skilled workers are generally required to cooperate with each other, and equipment such as a forklift is also required to cooperate with each other, so that the labor intensity is high, and the operating personnel are in toxic and harmful dust for a long time, and the working environment is severe;

3) the flying ash has strong dust flying viscosity, is easy to attach to the surfaces of equipment, steel structures and the like in a flying ash chelation workshop, is easy to absorb moisture, increases the cleaning difficulty, and has large cleaning and sanitation workload;

4) the fly ash is corrosive, and particularly after moisture absorption, the fly ash is easy to corrode equipment, so that the strength of a steel structure is reduced, and the failure rate of the equipment and the maintenance cost of the equipment are increased.

The main reasons for the above disadvantages and problems are:

1) the distance between the discharge opening of the stirrer and the ground is too high, the ground is generally 2-4 m, a forklift is needed to be matched when bags are loaded and unloaded, and the operators need to ascend, so that the labor intensity and the number of the operators are increased;

2) because the general feed opening is square and high above ground, and the ton bag opening is open when receiving materials, the air current that the finished product ash that falls fast produced when the ejection of compact flies a large amount of poisonous and harmful dust into the air.

SUMMERY OF THE UTILITY MODEL

In order to solve the defects in the prior art, the utility model provides an integrated packaging device.

The technical scheme of the utility model is as follows:

an integral type packing apparatus which characterized in that: the platform type packing device comprises a feeding chute, a chute lower connecting pipe orifice, a packing machine, a ton bag and an electric trolley; the spout sets up in under the chute the bottom of unloading chute in order to communicate with ton bag inside, under the chute orificial bottom is connected with the ton bag, the ton bag sets up in the top of electronic dolly.

Further, the chute lower connecting pipe orifice is fixedly or movably connected with the bottom of the blanking chute.

Further, the baling press is including carrying claw cylinder and die clamping cylinder, die clamping cylinder drive cover is located the clamping piece of unloading chute periphery, carry claw cylinder drive set up in die clamping cylinder's periphery four corners and pass the carrying claw of ton bag top hangers and rotate from top to bottom.

Further, the electric trolley comprises a trolley body, a motor, a speed reducer and a trolley track; the motor and the speed reducer are arranged on the rear side of the trolley body, and the trolley body can move back and forth relative to the trolley rail at the bottom of the trolley body.

Furthermore, the integrated packing device is manually controlled through a field control box or remotely controlled through a PLC program in a centralized control room.

Compared with the prior art, the utility model has the following beneficial effects:

1) the utility model provides an integrated packing device, which integrates a packing machine and a discharging chute, and has the advantages of compact and simple structure and small field space required by installation.

2) The utility model provides an integrated packing device, which realizes sealed unloading and sealed transportation in the whole process of fly ash chelation, final packing and loading, avoids flying dust of field fly ash, and improves the field operation environment.

3) The utility model provides an integrated packing device, which replaces the situation that the prior forklift and other equipment are required to be matched in the whole process and a plurality of skilled workers are required to operate simultaneously in the unloading process, only a few people are required to operate, and the workload is reduced.

4) The utility model provides an integrated packing device, and after the improvement of the device, the final packing and loading process of fly ash chelation conforms to human engineering mechanics, is more humanized and greatly improves the labor intensity of operators.

Drawings

Fig. 1 is a schematic structural view of an integrated baling device according to the present invention.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and will therefore make the scope of the utility model more clearly and clearly defined.

Fig. 1 shows an integrated baling device according to the present invention.

The specific technical scheme is as follows:

an integrated packing device comprises a feeding chute 1, a chute lower connecting pipe orifice 2, a packing machine 3, a ton bag 4 and an electric trolley; under the chute mouth of pipe 2 set up in the bottom of unloading chute 1 in order to communicate with ton bag 4 is inside, under the chute mouth of pipe 2's bottom is connected with ton bag 4, ton bag 4 sets up in the top of electronic dolly.

Specifically, the chute lower connecting pipe orifice 2 is fixedly connected with the bottom of the blanking chute 1; the parts of the packaging machine are fixed and installed in a fixed connection mode, and meanwhile, the skirt opening of the ton bag is fixed, so that a sealed working cavity is formed together with the ton bag.

Specifically, the packing machine 3 comprises a claw lifting cylinder 3-1 and a clamping cylinder 3-2, the clamping cylinder 3-2 drives clamping pieces sleeved on the periphery of the discharging chute 1 to clamp the skirt of a mouth of a ton bag so as to realize sealing and avoid leakage of fly ash, the claw lifting cylinder 3-1 drives lifting claws arranged at four corners of the periphery of the clamping cylinder 3-2 and penetrating through lugs at the top of the ton bag 4, and the claw lifting cylinder 3-1 drives the lifting claws to rotate up and down so as to realize lifting of the lugs at the four corners of the top of the ton bag 4.

Specifically, the electric trolley comprises a trolley body 5-1, a motor and speed reducer 5-2 and a trolley track 5-3; the motor and the speed reducer 5-2 are arranged on the rear side of the trolley body 5-1, and the trolley body 5-1 can slide back and forth relative to a trolley track 5-3 at the bottom of the trolley body; the trolley body slides back and forth on the trolley track under the drive of the motor and the transmission of the speed reducer, and can realize automatic parking under the action of a positioning device arranged on the trolley track; preferably, the electric trolley further comprises an electronic scale, a display and a printer, wherein the electronic scale is arranged on the trolley body and used for weighing; the display and the printer are arranged beside the control cabinet and used for displaying corresponding information and printing labels.

Specifically, the integrated packaging device is manually controlled through a field control box, or remotely controlled through a PLC program in a centralized control room.

Specifically, the utility model also provides a control method of the platform type packaging device, which comprises the following steps:

1) equipment installation:

1.1) fixing a blanking chute at a preset position below a steel structure platform installed on the stirrer according to the position of a blanking port of the stirrer;

1.2) mounting a claw lifting cylinder and a clamping cylinder of the packaging machine at preset positions of a blanking chute, adjusting the heights of four lifting claws of the packaging machine to adapt to the heights of four hangers of a ton bag, testing the mounting positions, the sensitivity and the claw lifting angles of the claw lifting cylinder and the lifting claws, and testing the mounting positions, the sensitivity and the clamping force of the clamping cylinder and a clamping piece;

1.3) determining the position of a trolley track according to the position of a lower pipe orifice of a chute, and determining the movement direction of the trolley;

2) correspondingly hanging the four hanging lugs of the ton bag on the four lifting claws respectively, then opening a lifting claw cylinder to retract the lifting claws, and lifting the four hanging lugs of the ton bag to fix the ton bag; the electric trolley is stopped below the ton bag to support the ton bag so as to support the weight of the ton bag after the ton bag is filled;

3) sleeving a bag opening skirt edge of the ton bag to the periphery of the chute lower connection pipe orifice, and then opening a clamping cylinder to clamp the bag opening skirt edge of the ton bag on the chute lower connection pipe orifice to realize sealing;

4) after the stirrer finishes one working procedure, a discharging door is opened, finished product ash is discharged downwards and falls into a ton bag through a discharging chute until the ton bag is filled with the finished product ash, and then the discharging door of the stirrer is closed;

5) the lifting claw cylinder is controlled to put down four lifting claws to release four hanging lugs of the ton bag, and the clamping cylinder is released to release the skirt edge of the mouth of the ton bag;

6) manually binding the skirt edge of the opening of the ton bag and attaching a corresponding label printed by a printer;

7) and controlling the electric trolley to move forwards, automatically stopping after reaching the designated position, and then transferring the ton bags on the electric trolley to a maintenance position by a forklift or a traveling crane.

Further preferably, in the step 1.2), a detection unit is provided in each of the site control box and the PLC program in the central control room, so as to compare the field detection parameters of the claw lifting cylinder and the clamping cylinder with the internal operation parameters, thereby determining whether the current working conditions of the claw lifting cylinder and the clamping cylinder are qualified or not, and the detection unit is also provided with a synchronization module, a sequencing module and a spacing module, wherein the synchronization module determines the parameters of synchronous detection so as to save the detection time and observe the synchronous working conditions, the sequencing module determines the sequence of detection of each parameter, thereby facilitating the prior detection of the parameters which are considered by the operator to need the prior detection, realizing the accurate detection and simultaneously, the detection efficiency is improved, the interval time of each parameter detection is determined by the interval module, and the real-time heat dissipation of the detection instrument is facilitated while the accurate detection is realized, so that the service life is prolonged.

As a further preference, in the step 2), the lifting claw cylinder can synchronously drive all lifting claws or separately drive part of the lifting claws, the mode of synchronously driving all lifting claws is convenient for lifting and stabilizing the four corners of the ton bag by the hangers, and the mode of separately driving part of the lifting claws is beneficial to observing whether the separate lifting claws are damaged or not, so as to avoid the potential risk of side turning when four lifting claws are synchronously lifted at the same time.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An integral type packing apparatus which characterized in that: the integrated packing device comprises a discharging chute (1), a chute lower connecting pipe orifice (2), a packing machine (3), a ton bag (4) and an electric trolley; under the chute mouth of pipe (2) set up in the bottom of unloading chute (1) in order to communicate with ton bag (4) inside, under the chute the bottom of mouth of pipe (2) is connected with ton bag (4), ton bag (4) set up in the top of electronic dolly.

2. The one-piece bagging apparatus of claim 1, wherein: the chute lower connecting pipe orifice (2) is fixedly connected with the bottom of the blanking chute (1).

3. The one-piece bagging apparatus of claim 1, wherein: the packaging machine (3) comprises a claw lifting cylinder (3-1) and a clamping cylinder (3-2), wherein the clamping cylinder (3-2) is driven to be sleeved on a clamping piece at the periphery of the discharging chute (1), and the claw lifting cylinder (3-1) is driven to be arranged at four corners of the periphery of the clamping cylinder (3-2) and penetrates through a claw lifting lug at the top of a ton bag (4) to move up and down, so that the claw lifting is driven to rotate around a rotating shaft.

4. The one-piece bagging apparatus of claim 1, wherein: the electric trolley comprises a trolley body (5-1), a motor and a speed reducer (5-2) and a trolley track (5-3); the motor and the speed reducer (5-2) are mounted on the rear side of the trolley body (5-1), and the trolley body (5-1) can move back and forth relative to a trolley track (5-3) at the bottom of the trolley body.

5. The one-piece bagging apparatus of claim 1, wherein: the integrated packing device is manually controlled through a field control box or remotely controlled through a PLC program in a centralized control room.