CN114379871B - Automatic bagging device for waste materials of sludge squeezer - Google Patents
Automatic bagging device for waste materials of sludge squeezer Download PDFInfo
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- CN114379871B CN114379871B CN202111403084.XA CN202111403084A CN114379871B CN 114379871 B CN114379871 B CN 114379871B CN 202111403084 A CN202111403084 A CN 202111403084A CN 114379871 B CN114379871 B CN 114379871B
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- garbage bag
- lifting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
Abstract
The utility model discloses an automatic bagging device for waste materials of a sludge squeezer, which belongs to the technical field of sewage treatment and comprises a frame, wherein a charging hopper is arranged on the frame, a garbage bag suction mechanism is arranged at one end of the frame, the upper end of the garbage bag suction mechanism is fixed on the frame, and the lower end of the garbage bag suction mechanism can be lifted in the vertical direction; a garbage bag opening mechanism is arranged obliquely above the inner side of the garbage bag suction mechanism, and the upper end of the garbage bag opening mechanism is connected with the frame in a relatively rotatable manner; a supporting and conveying mechanism is arranged below the charging hopper; the other end of the frame is provided with a sealing mechanism. The technical scheme is that the mechanical structure capable of automatically taking bags, opening, bagging, sealing and conveying is orderly connected in the whole process, the garbage bags are placed on the bottom plate only by the front end, the garbage bags packaged by the rear end are transferred to a designated place to be stacked, manual operation is not needed in the middle process, the probability that workers touch sludge or garbage by hands is reduced, the waste bagging process is more sanitary, safer and healthier, and the bagging efficiency is higher.
Description
Technical Field
The utility model belongs to the technical field of sewage treatment, relates to auxiliary equipment for sewage treatment, and particularly relates to an automatic waste bagging device for a sludge squeezer.
Background
At present, in the technical field of sewage collection and treatment, a grid machine, a screw press and the like are used for filtering impurities, garbage and the like in sewage, so that solid-liquid separation is realized. The process is generally that the preliminary filtration and solid-liquid separation are finished by a grid machine, the lifted solid garbage is sent to a screw squeezer, then the solid garbage enters a spiral pipe from a feed hopper, and the solid garbage is compressed and dehydrated under the action of an extrusion spiral and then is sent to a slag outlet. This later process requires manual handling. Firstly, solid garbage is cleaned out from a slag hole, then is manually bagged and packed, and is transported to a designated place for stacking and waiting for transportation after the garbage is packed. After all the work is completed, the grid machine, the screw press and other machines are manually closed.
At present, in the garbage treatment process, solid garbage discharged by the screw squeezer is up to hundreds of jin every day, and is manually collected, packed and transferred, and in the whole process, more time is consumed in the manual treatment stage, the working strength is high, the work is messy, the health of operators is not facilitated, the working efficiency is low, and the automation level is low. However, according to the investigation, no products exist in the market that can replace or assist in completing the above process, thereby reducing the labor intensity of the human.
In order to solve the problems, the technical field is researched and developed to obtain a plurality of novel large-scale devices, for example, chinese patent application No. CN202110160416.X discloses a full-automatic deep sludge dewatering device which comprises a guide rail frame, a bag filling device, a frame push-pull assembly, a squeezing unit, a sludge discharging device, a conveying device, a transport vehicle and a turnover frame, wherein the guide rail frame comprises an upper guide rail and a lower guide rail; the bag filling device comprises a lifter, a leveling device frame and an automatic bagging platform, wherein the frame push-pull assembly is arranged on one side of a lower guide rail, the squeezing unit comprises a plurality of squeezers which are arranged on a supporting seat on the other side of the lower guide rail and matched with a frame push-pull rod, the mud discharging device is arranged on one end of the guide rail frame, the conveying device is movably arranged on an upper slide rail, the transport vehicle is movably arranged on the lower slide rail, and the overturning frame is movably arranged on the transport vehicle. The utility model can realize the whole process automation from sludge feeding to sludge discharging, has the advantages of quick dehydration time, less energy consumption and remarkable dehydration effect, and can realize the production line type high-efficiency dehydration. But the equipment is large and the purchase and use costs are high.
For another example, chinese patent application number CN201721251304.0 discloses a sludge bagging device suitable for small-sized sludge dewatering machine, which comprises a universal wheel, a bottom bracket, a bracket and a sludge bucket, wherein the bottom end of the bracket is arranged on the bottom bracket, the universal wheel is arranged on the lower surface of the bottom bracket, the sludge bucket is arranged at the top of the bracket, a lock catch is arranged on the outer wall of the bottom of the sludge bucket, a sludge baffle is hinged at the position, above a sludge outlet, of the interior of the sludge bucket, the sludge baffle is connected with a baffle driving motor, a control box is arranged on the bracket, the baffle driving motor is electrically connected with the control box, and the sludge bag is connected with the sludge bucket through the lock catch. The movable sludge bagging device can be directly arranged below a sludge outlet of a sludge dewatering machine, is free from throwing and regional limitation, has wide application range, can be suitable for bagging dewatered sludge of most sludge dewatering machines, has small occupied area, low equipment cost and good operability, can greatly reduce the labor intensity of workers, alternately fills sludge into sludge bags, and avoids secondary shovel loading secondary pollution. However, the bagging at the front end and the taking out at the rear end of the device still need to be completed manually, and the efficiency improvement effect is not ideal.
Disclosure of Invention
In order to solve the problems, the utility model provides an automatic bagging device for waste materials of a sludge squeezer, which adopts automatic bag taking and bagging, can be supported in a lifting manner, and can be automatically conveyed and packaged, so that the effect of mechanization and automation in the whole process is achieved.
The utility model is realized by the following technical scheme.
The automatic waste bagging device for the sludge squeezer comprises a frame, wherein the frame is of a frame structure, a charging hopper is arranged on the frame, and the charging hopper is funnel-shaped and is positioned at the top of the frame; a garbage bag suction mechanism is arranged at one end of the frame, the upper end of the garbage bag suction mechanism is fixed on the frame, and the lower end of the garbage bag suction mechanism can be lifted in the vertical direction; a garbage bag opening mechanism is arranged obliquely above the inner side of the garbage bag suction mechanism, and the upper end of the garbage bag opening mechanism is connected with the frame in a relatively rotatable manner and can rotate on the frame; a supporting and conveying mechanism is arranged below the charging hopper, and can be lifted in the vertical direction and can move in the horizontal direction at the same time; the other end of the frame is provided with a sealing mechanism which is positioned above the supporting and conveying mechanism; and an electric control module is further arranged on one side of the frame.
Further, the garbage bag suction mechanism comprises an air cylinder A, a movable rod and a bottom plate, wherein the tail end of the cylinder barrel of the air cylinder A is fixed on the frame, the movable rod is fixedly connected with the front end of a piston rod of the air cylinder A, and the air cylinder A drives the movable rod to lift in the vertical direction; the lower end of the movable rod is provided with a lifting claw, and the tail end of the lifting claw is provided with a bag sucking device; the bottom plate is located below the lifting claw, and two sides of the bottom plate are fixedly connected with the frame.
Further, the garbage bag opening mechanism comprises an air cylinder B, a rotating shaft seat and an air cylinder C, wherein two ends of the rotating shaft are fixed on the frame through the rotating shaft seat, and the rotating shaft can rotate in the rotating shaft seat; the cylinder B is fixed on the rotating shaft through the tail end of the cylinder barrel, and the cylinder barrel is fixedly connected with the rotating shaft; the cylinder B is provided with a fixed nipper pliers and a movable nipper pliers, the fixed nipper pliers are connected with a cylinder barrel of the cylinder B, the movable nipper pliers are connected with a piston end of the cylinder B, and the movable nipper pliers can finish opening and closing actions under the drive of a piston of the cylinder B; and a linkage rod is further arranged on the rotating shaft, one end of the linkage rod is fixedly connected with the rotating shaft, the other end of the linkage rod is movably connected with the piston end of the air cylinder C, and the tail end of the cylinder barrel of the air cylinder C is fixedly arranged on the frame.
Further, the supporting and conveying mechanism comprises a lifting mechanism, a first transmission shaft, a second transmission shaft and a guide rail, wherein the first transmission shaft is positioned at the bottom of the frame, a motor is arranged on the first transmission shaft, and chain wheels are respectively arranged at two ends of the first transmission shaft; the lifting mechanism is of a lifting structure, the bottom of the lifting mechanism is movably arranged at one end of a guide rail, the lifting mechanism can move along the guide rail, the guide rail is fixed in a bottom frame of the stand, the second transmission shaft is positioned at the other end of the guide rail, chain wheels are respectively arranged at two ends of the second transmission shaft, a transmission chain is arranged between the first transmission shaft and the chain wheels opposite to the second transmission shaft, and the transmission chain is connected with the lifting mechanism.
Further, the lifting mechanism comprises a supporting platform, a movable frame, a fixed base, a lifting rod and a conveying base, wherein the movable frame and the fixed base are supported by the lifting rod, and the movable frame is positioned at the upper end of the lifting rod; the lifting rod is in X-shaped cross connection, one end of the lifting rod is provided with a sliding sleeve, and the sliding sleeve is respectively nested on the movable frame and the fixed base and can slide on the movable frame and the fixed base; an air cylinder D is arranged between the movable frame and the fixed base, the tail end of the cylinder barrel of the air cylinder D is hinged with the fixed base, and the top end of the piston rod is hinged with the movable frame; the supporting platform is positioned on the movable frame, and a weight sensor is arranged between the supporting platform and the movable frame; the fixed base is fixedly connected to the conveying base, rollers are arranged at the bottom of the conveying base, and the conveying base is mounted on the guide rail through the rollers.
Further, the lifting claw is at least four claws, and the middle intersection is fixedly connected with the movable rod.
Further, the bag sucking device is in a sucking disc shape, and the opening is vertically downward.
Further, the cylinder B is formed by combining 2 cylinders and acts simultaneously, so that the fixed nipper pliers and the movable nipper pliers form a four-claw structure.
Further, the piston end of the cylinder C is hinged with the connecting mode of the linkage rod.
Further, the sealing mechanism adopts a hot-melting sealing structure.
The beneficial effects of the utility model are as follows:
according to the automatic bagging device for the waste of the sludge squeezer, through research on discharging and bagging processes of the squeezer, a set of mechanical equipment capable of automatically taking bags, opening, bagging, sealing and conveying is developed, the whole process is orderly connected, garbage bags are placed on a bottom plate only by the front end, the garbage bags packaged are transferred to a designated place by the rear end to be stacked, manual operation is not needed in the middle process, the probability that workers touch sludge or garbage by hands is greatly reduced, the waste bagging process is more sanitary, safe and healthy, labor intensity is greatly reduced, bagging efficiency is higher, and the work of a patrol inspector is facilitated.
According to the technical scheme, the air cylinders are adopted in the garbage bag suction mechanism and the garbage bag opening mechanism to drive the executing mechanism, air is used as a medium, the source is convenient, the post-exhaust treatment is simple, the environment is not polluted, the transmission response is faster than that of the hydraulic pressure, the air has compressibility, and the overload automatic protection can be realized; the pneumatic device has the advantages of simple and portable structure, simple installation and maintenance, difficult blockage of the pipeline and convenient use; the working environment has good adaptability, and can be safely and reliably applied to flammable and explosive places.
In addition, the technical scheme is small in overall size, simple in structure and low in use cost, can completely realize automation through simple PLC control, almost gets rid of manual labor, automatically, hygienically and reliably completes waste bagging processes, can keep better sanitary conditions on a working site, thoroughly solves the problem of mess of waste bagging sites of various pump stations, has obvious progress compared with the prior art, can be popularized and used in various pump stations of a company, ensures smooth bagging of waste of various pump stations, runs safely, and can be popularized and applied even in the technical field of whole sludge treatment.
Drawings
Fig. 1 is a schematic diagram of the front structure of the present utility model.
Fig. 2 is a schematic view of the back structure of the present utility model.
Fig. 3 is a schematic structural view of a garbage bag suction mechanism in the utility model.
Fig. 4 is a schematic structural view of a garbage bag opening mechanism in the present utility model.
Fig. 5 is a schematic structural view of a supporting and conveying mechanism in the present utility model.
Fig. 6 is a schematic structural view of a lifting mechanism in the present utility model.
In the figure: the garbage bag opening device comprises a 1-frame, a 2-charging hopper, a 3-garbage bag sucking mechanism, 301-cylinder A, 302-movable rods, 303-lifting claws, 304-bottom plates, 305-bag sucking devices, 4-garbage bag opening mechanisms, 401-cylinder B, 402-fixed nipper pliers, 403-movable nipper pliers, 404-rotating shafts, 405-rotating shaft seats, 406-cylinder C, 407-connecting rods, 5-supporting conveying mechanisms, 501-lifting mechanisms, 5011-supporting platforms, 5012-weight sensors, 5013-movable frames, 5014-fixed bases, 5015-lifting rods, 5016-sliding sleeves, 5017-cylinder D, 5018-conveying bases, 5019-rollers, 502-transmission chains, 503-first transmission shafts, 504-motors, 505-second transmission shafts, 506-guide rails, 6-sealing mechanisms and 7-electric control modules.
Description of the embodiments
The technical solution of the present utility model is further described below with reference to the accompanying drawings, but the scope of the claimed utility model is not limited to the above.
As shown in fig. 1, the automatic bagging device for the waste of the sludge squeezer comprises a frame 1, wherein the frame 1 is of a frame structure, a charging hopper 2 is arranged on the frame 1, and the charging hopper 2 is funnel-shaped and is positioned at the top of the frame 1; a garbage bag suction mechanism 3 is arranged at one end of the frame 1, the upper end of the garbage bag suction mechanism 3 is fixed on the frame 1, and the lower end of the garbage bag suction mechanism can be lifted in the vertical direction; a garbage bag opening mechanism 4 is arranged obliquely above the inner side of the garbage bag suction mechanism 3, and the upper end of the garbage bag opening mechanism 4 is connected with the frame 1 in a relatively rotatable manner and can rotate on the frame 1; a supporting and conveying mechanism 5 is arranged below the charging hopper 2, and the supporting and conveying mechanism 5 can be lifted in the vertical direction and can move in the horizontal direction at the same time; the other end of the frame 1 is provided with a sealing mechanism 6, and the sealing mechanism 6 is positioned above the supporting and conveying mechanism 5; an electronic control module 7 is further arranged on one side of the frame 1, as shown in fig. 2.
As shown in fig. 3, the garbage bag suction mechanism 3 comprises an air cylinder a301, a movable rod 302 and a bottom plate 304, wherein the tail end of the cylinder barrel of the air cylinder a301 is fixed on the frame 1, the movable rod 302 is fixedly connected with the front end of the piston rod of the air cylinder a301, and the movable rod 302 is driven to lift in the vertical direction by the air cylinder a 301; the lower end of the movable rod 302 is provided with a lifting claw 303, the lifting claw 303 is at least four claws, the middle intersection is fixedly connected with the movable rod 302, the tail end of the lifting claw 303 is provided with a bag sucking device 305, the bag sucking device 305 is in a sucking disc shape, and an opening is vertically downward and is used for sucking a single garbage bag so as to be spread; the bottom plate 304 is positioned below the lifting claw 303, and two sides of the bottom plate 304 are fixedly connected with the frame 1 and are used for placing garbage bags in a stacked state.
As shown in fig. 4, the garbage bag opening mechanism 4 comprises a cylinder B401, a rotating shaft 404, a rotating shaft seat 405 and a cylinder C406, wherein two ends of the rotating shaft 404 are fixed on the frame 1 through the rotating shaft seat 405, and the rotating shaft 404 can rotate in the rotating shaft seat 405; the cylinder B401 is fixed on the rotating shaft 404 through the tail end of a cylinder barrel, the cylinder barrel is fixedly connected with the rotating shaft 404, and the cylinder B404 is formed by combining two cylinders and acts simultaneously; the fixed nipper pliers 402 and the movable nipper pliers 403 are arranged on the air cylinder B401, the fixed nipper pliers 402 and the movable nipper pliers 403 form a four-jaw structure, the fixed nipper pliers 402 are connected with a cylinder barrel of the air cylinder B401, the movable nipper pliers 403 are connected with a piston end of the air cylinder B401, and the movable nipper pliers 403 can finish opening and closing actions under the drive of a piston of the air cylinder B401 and adjust the opening amplitude of the movable nipper pliers, so that the action of opening a garbage bag mouth is realized; the rotating shaft 404 is also provided with a linkage rod 407, one end of the linkage rod 407 is fixedly connected with the rotating shaft 404, the other end of the linkage rod is movably connected with a piston end of a cylinder C406, and the tail end of a cylinder barrel of the cylinder C406 is fixedly arranged on the frame 1; the piston end of the cylinder C406 is hinged with the linkage rod 407, when the piston end of the cylinder C406 acts, the linkage rod 407 can be driven to swing, the linkage rod 407 drives the rotating shaft 404 to rotate by an angle, thereby driving the cylinder B401 to swing by an angle, and the garbage bag which is opened by the fixed nipper pliers 402 and the movable nipper pliers 403 is pushed to a specified position.
As shown in fig. 5, the supporting and conveying mechanism 5 includes a lifting mechanism 501, a first transmission shaft 503, a second transmission shaft 505 and a guide rail 506, the first transmission shaft 503 is located at the bottom of the frame 1, a motor 504 is disposed on the first transmission shaft 503, and sprockets are respectively disposed at two ends of the first transmission shaft 503; the lifting mechanism 501 is of a lifting structure, the bottom of the lifting mechanism 501 is movably mounted at one end of a guide rail 506, the lifting mechanism 501 can move along the guide rail 506, the guide rail 506 is fixed in the bottom frame of the rack 1, the second transmission shaft 505 is positioned at the other end of the guide rail 506, chain wheels are respectively arranged at two ends of the second transmission shaft 505, a transmission chain 502 is arranged between the opposite chain wheels of the first transmission shaft 503 and the second transmission shaft 505, and the transmission chain 502 is connected with the lifting mechanism 501. When the motor 504 works to drive the first transmission shaft 503 to rotate, the sprocket on the first transmission shaft 503 drives the chain 502 to rotate, and the lifting mechanism 501 can move on the guide rail 506 under the drive of the transmission chain 502.
As shown in fig. 6, the lifting mechanism 501 includes a supporting platform 5011, a movable frame 5013, a fixed base 5014, a lifting rod 5015 and a conveying base 5018, wherein the movable frame 5013 and the fixed base 5014 are supported by the lifting rod 5015, and the movable frame 5013 is located at the upper end of the lifting rod 5015; the lifting rod 5015 is in an X-shaped cross connection, one end of the lifting rod 5015 is provided with a sliding sleeve 5016, and the sliding sleeve 5016 is respectively nested on the movable frame 5013 and the fixed base 5014 and can slide on the movable frame 5013 and the fixed base 5014; an air cylinder D5017 is further arranged between the movable frame 5013 and the fixed base 5014, the tail end of a cylinder barrel of the air cylinder D5017 is hinged with the fixed base 5014, and the top end of a piston rod is hinged with the movable frame 5013; the supporting platform 5011 is located on the movable frame 5013, and a weight sensor 5012 is further disposed between the supporting platform 5011 and the movable frame 5013, and is configured to collect the weight of the waste supported on the supporting platform 5011, so as to control the squeezer to stop discharging the waste into the garbage bag when the weight reaches a certain value, and ensure that the garbage bag can reserve a space for plastic packaging; the fixed base 5014 is fixedly connected to the conveying base 5018, rollers 5019 are arranged at the bottom of the conveying base 5018, and the conveying base 5018 is mounted on the guide rail 506 through the rollers 5019 and connected with the transmission chain 502 and can move on the guide rail 506 under the traction of the transmission chain 502.
It should be noted that, the supporting and conveying mechanism 5 may be driven by a chain, belt, rack, etc., which are not listed here, but are considered as simple alternatives of the present technical solution and fall within the scope of the present utility model.
The sealing mechanism 6 adopts a hot melting sealing structure, preheating is started when the device is started, the garbage bags are conveyed through the sealing mechanism 6 through the supporting and conveying mechanism 5 after being filled, and after the garbage bags are sealed by the sealing mechanism 6, the whole bagging work is completed.
In the device, power sources and electronic control elements such as a power line, a gas path pipeline, an electromagnetic valve, a sensor and the like related to the garbage bag suction mechanism 3, the garbage bag opening mechanism 4, the supporting and conveying mechanism 5 and the sealing mechanism 6 are not all described, and are not shown in the drawings; the electric control module 7 is internally provided with a PLC control circuit board, and each mechanism sequentially realizes appointed actions under the control of the electric control module 7 and continuously reciprocates to realize an automatic bagging process.
Examples
The technical scheme is that the automatic bagging device for the waste materials of the sludge squeezer is characterized in that when the automatic bagging device is in operation, a switch is started, an electronic control module 7 is operated, and all mechanisms are in initial positions shown in fig. 1 and 2; at the same time, the sealing mechanism 6 enters a preheated state.
Firstly, the movable rod 302 is controlled to be lifted upwards, the lifting claw 303 is lifted along with the lifting rod, the bag sucking device 305 is separated from the bottom plate 304, a plurality of new garbage bags in a tidy and stacked state are placed on the bottom plate 304, and the opening direction of the garbage bags faces the inner side of the frame 1.
The working is started, the bottom of the cylinder A301 pushes the piston rod to extend outwards, and the piston rod drives the movable rod 302 to move downwards, so that the bag sucking device 305 is contacted with and pressed against the uppermost garbage bag. When the bag is taken, the front end of the cylinder barrel of the cylinder A301 is charged, the piston rod is pushed to retract inwards, the piston rod drives the movable rod 302 to move upwards, and the bag sucking device 305 sucks the garbage bag on the uppermost layer on the bottom plate 304 and is lifted to a height slightly higher than the height of the fixed nipper pliers 402.
At this time, the upper layer of the garbage bag is absorbed by the bag absorber 305, the lower layer is naturally opened downwards under the action of gravity to form an opening, at this time, the tail end of the cylinder C406 is air-inlet, the piston rod is pushed to extend outwards, the linkage rod 407 is driven to swing by an angle, the rotating shaft 404 is driven to rotate, thereby the cylinder B401 is driven to swing, the fixed nipper 402 and the movable nipper 403 in the closed state move a distance into the bag mouth, then the tail end of the cylinder B401 is air-inlet, the piston rod is pushed to extend outwards, the distance between the movable nipper 403 and the fixed nipper 402 is gradually increased, and the garbage bag is converted into an open state until the bag mouth of the garbage bag is completely opened and tightened. The front end of the cylinder barrel of the cylinder C406 is in air, the piston rod is retracted, the rotating shaft 404 is pulled to rotate through the linkage rod 407, the cylinder B401 is driven by the rotating shaft 404 to enable the fixed nipper pliers 402 and the movable nipper pliers 403 to rotate towards the direction of the charging hopper 2 until the opening of the garbage bag is just positioned below the charging hopper 2, and the cylinder C406 stops working and is fixed.
At this time, the lifting mechanism 501 works, the tail end of the cylinder barrel of the cylinder D5017 is charged, the piston rod extends outwards, the movable frame 5013 is lifted upwards under the support of the lifting rod 5015, and the supporting platform 5011 is lifted to a proper height, so as to support the bottom of the garbage bag, and avoid the garbage bag from sliding off or being damaged. Waste materials discharged from the sludge squeezer enter from the charging hopper 2 and fall into the garbage bags, and the supporting platform 5011 slowly descends along with increasing weight of the waste materials in the garbage bags so as to ensure that the space in the garbage bags can be fully utilized. In the process of gradually lowering the position of the garbage bag, the fixed nipper pliers 402 and the movable nipper pliers 403 cannot bear the weight of the garbage bag, and the garbage bag slides down and is separated from the fixed nipper pliers 402 and the movable nipper pliers 403.
When the weight of the waste in the garbage bag increases and reaches the set value of the weight sensor 5012, the weight sensor 50112 sends a signal, and the sludge press stops discharging sludge to the hopper 2. At this time, the motor 504 is started, the sprocket on the first transmission shaft 503 drives the transmission chain 502 to work, the conveying base 5018 is driven to move towards the sealing mechanism 6 on the guide rail 506, when the garbage bag reaches the lower part of the sealing mechanism 6, the motor 504 pauses, the sealing position of the garbage bag is just between the sealing mechanisms 6, the sealing mechanism 6 works, and the garbage bag is subjected to plastic sealing. When the garbage bag is sealed, the motor 504 is started again, and the lifting mechanism 501 is driven to move towards the outer end of the guide rail 506 continuously until the lifting mechanism 501 reaches the outer end of the guide rail 506, the motor 504 is stopped again, and the sealed garbage bag is removed from the lifting mechanism 501 by an operator. So far, the whole bagging process is completed.
After the sealed garbage bag leaves the lifting mechanism 501, the motor 504 is started, and the lifting mechanism 501 returns to the initial position. When the garbage bag is subjected to plastic packaging at the sealing mechanism 6, the tail end of the cylinder C406 is subjected to air inlet, the piston rod is pushed to extend outwards, the rotating shaft 404 is pushed to rotate, the cylinder B401 is driven to return to the initial position, meanwhile, the movable nipper pliers 403 also return to the initial position, the bag sucking device 305 also returns to the initial position, and the next bagging process is ready to start as shown in fig. 1 and 2.
The above embodiments are only exemplary, so that those skilled in the art can better understand the content of the present technical solution, and should not be construed as limiting the scope of the present utility model, and any modifications and simple substitutions made according to the technical solution of the present utility model fall within the scope of the present utility model.
Claims (6)
1. The utility model provides an automatic bagging apparatus of mud squeezer waste material, includes frame (1), frame (1) are frame construction, its characterized in that: the machine frame (1) is provided with a charging hopper (2), and the charging hopper (2) is funnel-shaped and is positioned at the top of the machine frame (1); a garbage bag suction mechanism (3) is arranged at one end of the frame (1), the upper end of the garbage bag suction mechanism (3) is fixed on the frame (1), and the lower end of the garbage bag suction mechanism can be lifted in the vertical direction; a garbage bag opening mechanism (4) is arranged obliquely above the inner side of the garbage bag suction mechanism (3), and the upper end of the garbage bag opening mechanism (4) is connected with the frame (1) in a relatively rotatable manner and can rotate on the frame (1); a supporting and conveying mechanism (5) is arranged below the charging hopper (2), and the supporting and conveying mechanism (5) can be lifted in the vertical direction and can be moved in the horizontal direction at the same time; the other end of the frame (1) is provided with a sealing mechanism (6), and the sealing mechanism (6) is positioned above the supporting and conveying mechanism (5); an electric control module (7) is further arranged on one side of the frame (1);
the garbage bag suction mechanism (3) comprises an air cylinder A (301), a movable rod (302) and a bottom plate (304), wherein the tail end of a cylinder barrel of the air cylinder A (301) is fixed on the frame (1), the movable rod (302) is fixedly connected with the front end of a piston rod of the air cylinder A (301), and the air cylinder A (301) drives the movable rod (302) to lift in the vertical direction; the lower end of the movable rod (302) is provided with a lifting claw (303), and the tail end of the lifting claw (303) is provided with a bag sucking device (305); the bottom plate (304) is positioned below the lifting claw (303), and two sides of the bottom plate (304) are fixedly connected with the frame (1);
the garbage bag opening mechanism (4) comprises an air cylinder B (401), a rotating shaft (404), a rotating shaft seat (405) and an air cylinder C (406), wherein two ends of the rotating shaft (404) are fixed on the frame (1) through the rotating shaft seat (405), and the rotating shaft (404) can rotate in the rotating shaft seat (405); the cylinder B (401) is fixed on the rotating shaft (404) through the tail end of the cylinder barrel, and the cylinder barrel is fixedly connected with the rotating shaft (404); the cylinder B (401) is provided with a fixed nipper pliers (402) and a movable nipper pliers (403), the fixed nipper pliers (402) are connected with a cylinder barrel of the cylinder B (401), the movable nipper pliers (403) are connected with a piston end of the cylinder B (401), and the movable nipper pliers (403) can finish opening and closing actions under the drive of a piston of the cylinder B (401); a linkage rod (407) is further arranged on the rotating shaft (404), one end of the linkage rod (407) is fixedly connected with the rotating shaft (404), the other end of the linkage rod is movably connected with a piston end of a cylinder C (406), and the tail end of a cylinder barrel of the cylinder C (406) is fixedly arranged on the frame (1);
the supporting and conveying mechanism (5) comprises a lifting mechanism (501), a first transmission shaft (503), a second transmission shaft (505) and a guide rail (506), wherein the first transmission shaft (503) is positioned at the bottom of the frame (1), a motor (504) is arranged on the first transmission shaft (503), and chain wheels are respectively arranged at two ends of the first transmission shaft (503); the lifting mechanism (501) is of a lifting structure, the bottom of the lifting mechanism (501) is movably arranged at one end of a guide rail (506), the lifting mechanism (501) can move along the guide rail (506), the guide rail (506) is fixed in a bottom frame of the rack (1), a second transmission shaft (505) is positioned at the other end of the guide rail (506), chain wheels are respectively arranged at two ends of the second transmission shaft (505), a transmission chain (502) is arranged between the first transmission shaft (503) and the chain wheels opposite to the second transmission shaft (505), and the transmission chain (502) is connected with the lifting mechanism (501);
the lifting mechanism (501) comprises a supporting platform (5011), a movable frame (5013), a fixed base (5014), a lifting rod (5015) and a conveying base (5018), wherein the movable frame (5013) and the fixed base (5014) are supported by the lifting rod (5015), and the movable frame (5013) is positioned at the upper end of the lifting rod (5015); the lifting rod (5015) is in X-shaped cross connection, a sliding sleeve (5016) is arranged at one end of the lifting rod (5015), and the sliding sleeve (5016) is respectively nested on the movable frame (5013) and the fixed base (5014) and can slide on the movable frame (5013) and the fixed base (5014); an air cylinder D (5017) is further arranged between the movable frame (5013) and the fixed base (5014), the tail end of a cylinder barrel of the air cylinder D (5017) is hinged with the fixed base (5014), and the top end of a piston rod is hinged with the movable frame (5013); the supporting platform (5011) is positioned on the movable frame (5013), and a weight sensor (5012) is arranged between the supporting platform (5011) and the movable frame (5013); the fixed base (5014) is fixedly connected to the conveying base (5018), rollers (5019) are arranged at the bottom of the conveying base (5018), and the conveying base (5018) is mounted on the guide rail (506) through the rollers (5019).
2. The automatic bagging apparatus of sludge press waste material according to claim 1, wherein: the lifting claw (303) is at least four, and the middle intersection is fixedly connected with the movable rod (302).
3. The automatic bagging apparatus of sludge press waste material according to claim 1, wherein: the bag sucking device (305) is in a sucking disc shape, and an opening is vertically downward.
4. The automatic bagging apparatus of sludge press waste material according to claim 1, wherein: the cylinder B (401) is formed by combining 2 cylinders and acts simultaneously, so that the fixed nipper pliers (402) and the movable nipper pliers (403) form a four-claw structure.
5. The automatic bagging apparatus of sludge press waste material according to claim 1, wherein: the piston end of the cylinder C (406) is hinged with the linkage rod (407).
6. The automatic bagging apparatus of sludge press waste material according to claim 1, wherein: the sealing mechanism (6) adopts a hot-melting sealing structure.
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| CN202111403084.XA CN114379871B (en) | 2021-11-24 | 2021-11-24 | Automatic bagging device for waste materials of sludge squeezer |
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| CN202111403084.XA CN114379871B (en) | 2021-11-24 | 2021-11-24 | Automatic bagging device for waste materials of sludge squeezer |
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| CN114379871A (en) | 2022-04-22 |
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