CN215791206U

CN215791206U - Flexible production system of gum dipping gloves

Info

Publication number: CN215791206U
Application number: CN202121992788.0U
Authority: CN
Inventors: 张萌; 严飞飞; 张靖
Original assignee: Andanda Industrial Technology Shanghai Co ltd
Current assignee: Andanda Industrial Technology Shanghai Co ltd
Priority date: 2021-08-23
Filing date: 2021-08-23
Publication date: 2022-02-11
Anticipated expiration: 2031-08-23

Abstract

The utility model relates to the field of glove production, in particular to a flexible production system of gum dipping gloves. The device comprises an upper computer, a vulcanizing tank, a robot ground rail and a plurality of stations, wherein the stations comprise hand model installation stations which are used for receiving hand models; the drying oven station is used for heating the hand mold; the impregnation tank station is used for containing glue solution and performing heat preservation and circulation on the glue solution; the glue homogenizing station is used for accommodating the dipped hand mold to perform revolution and rotation; the curling station is used for curling the dipped gloves on the hand molds; the flocking station is used for flocking the dipped gloves on the hand molds; wherein, the host computer is used for receiving the instruction to according to instruction control robot and a plurality of station, the robot presss from both sides through detachable hand former anchor clamps and gets the hand former, moves the hand former along the ground rail of robot according to the instruction and operates on a plurality of stations. Can be suitable for the production of dipped gloves with different processes and different specifications.

Description

Flexible production system of gum dipping gloves

Technical Field

The utility model relates to the field of glove production, in particular to a flexible production system of gum dipping gloves.

Background

The existing production platform of the gum dipping gloves mainly has two modes. Firstly, special mechanical equipment is adopted for flow line production; secondly, constructing a gum dipping glove platform by using an intelligent manipulator; the first method has a single production mode, only can carry out batch production on a certain glove, and cannot meet the requirement of optimizing the production process (needing to change equipment); in the latter method, the existing building platform on the market has limitation on the size of the hand film station, the flexibility is not high, and no way is provided for meeting multi-scenario application.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a flexible production system for dipped gloves, which can be suitable for the production of dipped gloves with different processes and different specifications and has high intelligent and automatic degrees.

In order to solve the technical problems, the utility model provides a flexible production system for dipped gloves, which comprises an upper computer, a vulcanizing tank, a robot ground rail and a plurality of stations, wherein the stations comprise

The hand mold mounting station is used for receiving a hand mold;

the drying oven station is used for heating the hand mold;

the impregnation tank station is used for containing glue solution and performing heat preservation and circulation on the glue solution;

the glue homogenizing station is used for accommodating the dipped hand mold to perform revolution and rotation;

the curling station is used for curling the dipped gloves on the hand molds;

the flocking station is used for flocking the dipped gloves on the hand molds;

wherein the content of the first and second substances,

the upper computer is used for receiving the instruction, and according to instruction control robot and a plurality of station, the robot presss from both sides through detachable hand former anchor clamps and gets the hand former, moves the hand former along the ground rail of robot according to the instruction and operates on a plurality of stations.

Alternatively, the robot is a six-axis robot, and the hand jig is detachably mounted on a sixth axis of the robot.

Optionally, the robot comprises a sensor for detecting whether the hand jig fixture is correctly mounted on the sixth axis.

Optionally, the instructions received by the upper computer include: the method comprises the following steps of process flow, hand mold type, curling length, curling starting point, dipping flow, hand mold preheating time, hand mold preheating temperature, dipping time, multi-section dipping speed, dipping height, glue homogenizing mode, glue homogenizing speed, dipping tank temperature and hand mold autorotation speed.

Optionally, the oven includes a closing door with a clamping cylinder that is ejected to cause the closing door to clamp the hand mold clamp when the hand mold is heated in the oven.

Optionally, the plurality of stations further comprises a glue-dipping station, a reinforcement-dipping coating station, and a release-dipping layer station.

Optionally, the robot ground rail is 2 meters in length.

Compared with the prior art, the implementation mode of the utility model has the main differences and the effects that:

the robot comprises a host computer, a robot ground rail and a plurality of stations, wherein the host computer is used for receiving instructions and controlling the robot and the stations according to the instructions, the robot clamps a hand mold through a detachable hand mold clamp, and the hand mold is moved to the stations along the robot ground rail according to the instructions to be operated. The system is flexible in production, and development of different processes is conveniently and rapidly switched. The modularization of the stations is realized, and the stations can be increased, decreased and combined at will according to the needs of products and processes. The programs of each station can be independently controlled and randomly combined and allocated, so that the development of experimental researchers is facilitated. Through a Labview control system, the process scheme can be quickly adjusted in the upper computer to trial manufacture different products.

In the utility model, the hand mold mounting station is used for receiving the hand mold, and the robot clamps the hand mold through the detachable hand mold clamp. The hand mould anchor clamps can install the little hand mould of pottery and the little hand mould of metal of multiple size, can realize single pottery hand mould and the automatic flooding function of the little hand mould of metal based on the robot.

In the utility model, the station of the impregnation tank is used for containing glue solution and carrying out heat preservation and circulation on the glue solution. Prevent the glue solution from being solidified or uneven, prevent the air bubbles from being generated in the glue solution to ensure the air tightness of the dipped gloves

In the utility model, the oven comprises a closing door with a clamping cylinder, and when the hand mould is heated in the oven, the clamping cylinder is ejected out to enable the closing door to clamp the hand mould clamp. Preventing excessive heat from being emitted into the room.

In the present invention, the oven station is used to heat the hand mold. The hand mould can be dried before and after the hand mould is dipped or according to the process requirement, and simultaneously, the high-temperature sterilization characteristic of dipped glove products can be ensured by high-temperature heating.

In the present invention, the length of the robot ground rail is 2 meters. The moving area of the robot is increased.

Drawings

FIG. 1 shows a block diagram of a dipped glove flexible production system according to an embodiment of the utility model.

Detailed Description

The present application is further described with reference to the following detailed description and the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. In addition, for convenience of description, only a part of structures or processes related to the present application, not all of them, is illustrated in the drawings. It should be noted that in this specification, like reference numerals and letters refer to like items in the following drawings.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present embodiment can be understood in specific cases by those of ordinary skill in the art.

Illustrative embodiments of the present application include, but are not limited to, dipped glove flexible production systems.

Various aspects of the illustrative embodiments will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. It will be apparent, however, to one skilled in the art that some alternative embodiments may be practiced using the features described in part. For purposes of explanation, specific numbers and configurations are set forth in order to provide a more thorough understanding of the illustrative embodiments. It will be apparent, however, to one skilled in the art that alternative embodiments may be practiced without the specific details. In some other instances, well-known features are omitted or simplified in order not to obscure the illustrative embodiments of the present application.

Moreover, various operations will be described as multiple operations separate from one another in a manner that is most helpful in understanding the illustrative embodiments; however, the order of description should not be construed as to imply that these operations are necessarily order dependent, and that many of the operations can be performed in parallel, concurrently, or simultaneously. In addition, the order of the operations may be re-arranged. The process may be terminated when the described operations are completed, but may have additional steps not included in the figure. The processes may correspond to methods, functions, procedures, subroutines, and the like.

References in the specification to "one embodiment," "an illustrative embodiment," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may or may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Furthermore, when a particular feature is described in connection with a particular embodiment, the knowledge of one skilled in the art can affect such feature in combination with other embodiments, whether or not such embodiments are explicitly described.

The terms "comprising," "having," and "including" are synonymous, unless the context dictates otherwise. The phrase "A and/or B" means "(A), (B) or (A and B)".

In the drawings, some features of the structures or methods may be shown in a particular arrangement and/or order. However, it should be understood that such specific arrangement and/or ordering is not required. Rather, in some embodiments, these features may be described in a manner and/or order different from that shown in the illustrative figures. Additionally, the inclusion of structural or methodical features in a particular figure does not imply that all embodiments need to include such features, and in some embodiments, may not include such features or may be combined with other features.

To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

As shown in fig. 1, the system 100 includes: host computer 1, vulcanizer 2, robot 3 and robot ground rail 4 and a plurality of station, a plurality of stations include:

the hand mold mounting station 5 is used for receiving a hand mold;

the drying oven station 6 is used for heating the hand mold;

the impregnation tank station 7 is used for containing glue solution and performing heat preservation and circulation on the glue solution;

the glue homogenizing station 8 is used for accommodating the dipped hand model to perform revolution and rotation;

a curling station 9, wherein the curling station 9 is used for curling the dipped gloves on the hand dies;

the flocking station 10 is used for flocking the dipped gloves on the hand molds;

wherein the content of the first and second substances,

host computer 1 is used for receiving the instruction to according to instruction control robot 3 and a plurality of station, the hand former is got through detachable hand former anchor clamps clamp to robot 3, operates on moving the hand former to a plurality of stations along robot ground rail 4 according to the instruction.

For example, as described in connection with fig. 1, the production process using the dipping glove flexible production system includes: 1) an operator cleans and installs a hand mold (for example, a ceramic hand mold or a small metal hand mold) at a hand mold installation station 5 (for example, a six-hand mold installation station 51, a hand mold installation station 52 for installing the hand mold and a ceramic hand mold installation station 53 for installing the ceramic hand mold) of the system; 2) after an operator configures a flow and parameters on an operation interface of the upper computer 1 (for example, a Labview control system is installed); 3) an operator clicks a start button of the upper computer 1, and the robot 3 moves to a hand model installation station 5 to clamp a hand model through a hand model clamp; 4) the robot 3 moves to each station through a robot ground rail 4 (namely, a seventh shaft ground guide rail) to implement corresponding processes, wherein the processes comprise moving to a drying oven station 6, the robot 3 inserts a hand mold into a drying oven, after the hand mold is inserted in place, a motor on a hand mold clamp can drive the hand mold to rotate, and after drying is completed; 5) the robot 3 drives the hand mold to move out of the oven station 6 and move to a proper position for natural drying, and after the natural drying is finished; 6) the robot 3 drives the hand mold to move to a latex impregnation tank on an impregnation tank station 7 (for example, comprising a mechanical impregnation tank station 71 suitable for the hand mold, a ceramic impregnation tank station 72 suitable for the ceramic hand mold and a ceramic impregnation tank station 73 with a heat preservation circulation function) to implement an impregnation process, wherein the latex impregnation tank can realize heat preservation and glue solution circulation according to the temperature set by the upper computer 1, and after the impregnation process is finished; 7) the robot 3 drives the hand die to move to a curling station 9 to implement a curling process, and after the curling process is finished; 8) the robot 3 reinstalls the hand mold clamp to the hand mold installation station 5, an operator takes the hand mold off the hand mold installation station 5 on site and then sends the hand mold to the vulcanizing tank 2 to implement the vulcanizing process, and after the vulcanizing process is completed and the hand mold is cooled, the operator installs the hand mold to the hand mold installation station 5; 9) the robot 3 moves to the hand mold mounting station 5 again to clamp the hand mold, and moves to implement the flocking process at the flocking station 10 (including the flocking machine 101 and the flocking mechanism 102, for example); 10) after the series of processes are completed, the robot 3 transfers the hand mold to the hand mold mounting station 5 again, and the robot 3 returns to the initial state; 11) and (3) taking down the hand mold from the hand mold mounting station 5 by an operator for demolding, and finally finishing the production of the gum dipping gloves.

In the utility model, the system is produced flexibly, and the development of different processes is conveniently and rapidly switched. The modularization of the stations is realized, and the stations can be increased, decreased and combined at will according to the needs of products and processes. The programs of each station can be independently controlled and randomly combined and allocated, so that the development of experimental researchers is facilitated. Through a Labview control system, the process scheme can be quickly adjusted in the upper computer 1 to trial manufacture different products. Hand former installation station 5 is used for accepting the hand former, and robot 3 presss from both sides the hand former through detachable hand former anchor clamps clamp. The hand mould anchor clamps can install the little hand mould of pottery and the little hand mould of metal of multiple size, can realize single pottery hand mould and the automatic flooding function of the little hand mould of metal based on robot 3. The impregnation tank station 7 is used for containing glue solution and performing heat preservation and circulation on the glue solution. The glue solution is prevented from being solidified or uneven, and bubbles are prevented from being generated in the glue solution so as to ensure the air tightness of the dipped gloves. The oven station 6 is used to heat the hand mold. The hand mould can be dried before and after the hand mould is dipped or according to the process requirement, and simultaneously, the high-temperature sterilization characteristic of dipped glove products can be ensured by high-temperature heating.

According to some embodiments of the present application, the robot 3 is a six-axis robot, and the hand jig is detachably mounted on a sixth axis of the robot 3. The robot 3 has a perfect safety protection function, for example, when a person enters a designated area in the operation process of the robot 3, the robot 3 stops operating, the minimum dipping height limit value of various hand molds in the dipping process, the overheating and overpressure limit values in the system and the like are met.

In the utility model, the six-axis robot is used, the flexibility is high, and the six-axis robot can be matched with any station to implement a corresponding process.

According to some embodiments of the application, the robot 3 comprises a sensor for detecting whether the hand jig fixture is correctly mounted on the sixth axis.

According to some embodiments of the present application, the instruction received by the upper computer 1 includes: the method comprises the following steps of process flow, hand mold type, curling length, curling starting point, dipping flow, hand mold preheating time, hand mold preheating temperature, dipping time, multi-section dipping speed, dipping height, glue homogenizing mode, glue homogenizing speed, dipping tank temperature and hand mold autorotation speed.

According to some embodiments of the present application, the oven includes a closing door having a clamping cylinder that ejects the closing door to clamp the hand mold clamp when the hand mold is heated in the oven. Preventing excessive heat from being emitted into the room.

According to some embodiments of the present application, the plurality of stations further includes a glue-dip station, a reinforcement-dip-coating station, and a release-dip-coating station.

For example, as described in conjunction with fig. 1, step 9) in the production process using the flexible production system for dipped gloves may also be: the robot 3 moves to the hand mold mounting station 5 again to clamp the hand mold, moves to the dipping water station, and moves to the flocking station 10 to implement the flocking process after the dipping of the dipping water station is completed; optionally, the robot 3 may move to the hand mold mounting station 5 again to clamp the hand mold, and move to the reinforced coating dipping station to perform the reinforced coating dipping process, where the reinforced coating dipping process mainly includes the following steps: dipping a reinforced coating, rotary drying, dipping an anti-sticking layer and rotary drying.

In the utility model, the stations are modularized, and the stations can be increased, decreased and combined at will according to the needs of products and processes. The programs of each station can be independently controlled and randomly combined and allocated.

According to some embodiments of the present application, the robot ground rail 4 has a length of 2 meters. The active area of the robot 3 is increased.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a flexible production system of gum dipping gloves which characterized in that, includes host computer, vulcanizer, robot and robot ground rail and a plurality of station, a plurality of stations include:

a hand mold mounting station for receiving a hand mold;

an oven station for heating the hand mold;

the glue homogenizing station is used for accommodating the impregnated hand mold to perform revolution and rotation;

the curling station is used for curling the dipped gloves on the hand molds;

a flocking station for flocking dipped gloves on the hand mold;

wherein the content of the first and second substances,

the upper computer is used for receiving instructions and controlling the robot and the stations according to the instructions, the robot clamps the hand model through a detachable hand model clamp, and the hand model is moved to the stations to be operated according to the instructions along the robot ground rail.

2. The system of claim 1, wherein the robot is a six axis robot, the hand mold clamp being removably mounted on a sixth axis of the robot.

3. The system of claim 2, wherein the robot includes a sensor for detecting whether the hand jig fixture is properly mounted on the sixth axis.

4. The system of claim 1, wherein the instructions received by the host computer comprise: the method comprises the following steps of process flow, hand mold type, curling length, curling starting point, dipping flow, hand mold preheating time, hand mold preheating temperature, dipping time, multi-section dipping speed, dipping height, glue homogenizing mode, glue homogenizing speed, dipping tank temperature and hand mold autorotation speed.

5. The system of claim 1, wherein the oven includes a closing door having a clamping cylinder that ejects the closing door to clamp the hand mold clamp when the hand mold is heated in the oven.

6. The system of claim 1, wherein the plurality of stations further comprises a glue-dip station, a reinforcement-dip coating station, and a release-dip coating station.

7. The system of claim 1, wherein the robotic ground rail is 2 meters in length.