CN215789681U - Self-adaptation assembly bench of heavy pound board - Google Patents

Self-adaptation assembly bench of heavy pound board Download PDF

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Publication number
CN215789681U
CN215789681U CN202122315840.5U CN202122315840U CN215789681U CN 215789681 U CN215789681 U CN 215789681U CN 202122315840 U CN202122315840 U CN 202122315840U CN 215789681 U CN215789681 U CN 215789681U
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China
Prior art keywords
heavy
assembly
platform
adaptive
jaw chuck
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Active
Application number
CN202122315840.5U
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Chinese (zh)
Inventor
邹成凯
樊文斌
李俊
张贇
王铖
郑光洪
李华拥
杨来冬
代雷
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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Priority to CN202122315840.5U priority Critical patent/CN215789681U/en
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Abstract

The utility model discloses a self-adaptive assembly table for a heavy plate, which comprises an assembly platform, an elastic support and a three-jaw chuck; the assembly platform is used for bearing the whole weight of the heavy plate; the elastic support is arranged on the assembly platform and used for bearing a heavy pound ring; the three-jaw chuck is arranged on the assembling platform and positioned in the elastic support and used for concentrically operating the main board and the heavy pound ring. The utility model aims to solve the problems of long time consumption, more energy consumption, poor precision and space waste of the existing heavy plate assembly.

Description

Self-adaptation assembly bench of heavy pound board
Technical Field
The utility model relates to steel structure assembly equipment, in particular to a self-adaptive assembly table for a heavy plate.
Background
In the large steel structure engineering manufacturing projects such as shore bridges, bulk cargos and ships, a large number of heavy pound plates with different specifications and thicknesses exist as one of the indispensable stress elements. The heavy-duty plate mainly comprises a main plate and two heavy-duty rings, and in the conventional assembly process, hoisting equipment such as a crane and the like needs to be used for multiple times to finish the turning-over and assembly of the heavy-duty plate, but the mode is long in time consumption, high in energy consumption and poor in precision, and the limited space of a workshop is wasted due to the spreading operation.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a self-adaptive assembling table for a heavy plate, so as to solve the problems of long time consumption, more energy consumption, poor precision and space waste in the conventional assembling of the heavy plate.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a self-adaptive assembly table for a heavy plate comprises an assembly platform, an elastic support and a three-jaw chuck;
the assembly platform is used for bearing the whole weight of the heavy plate;
the elastic support is arranged on the assembly platform and used for bearing a heavy pound ring;
the three-jaw chuck is arranged on the assembling platform and positioned in the elastic support and used for concentrically operating the main board and the heavy pound ring.
Preferably, the assembling platform comprises a bracket and an assembling platform body arranged at the top of the bracket;
a circular mounting groove is formed in the assembling platform body.
Preferably, the elastic support comprises a support body and an elastic mechanism;
the support body is arranged in a ring shape, is positioned in the mounting groove and is connected with the bottom of the mounting groove through the elastic mechanism.
Preferably, the elastic mechanism comprises an upper sleeve arranged on the lower surface of the support body, a lower sleeve arranged at the bottom of the mounting groove, and a compression spring connected with the upper sleeve and the lower sleeve.
Preferably, 12 elastic mechanisms are uniformly distributed between the support body and the bottom of the mounting groove.
Preferably, the three-jaw chuck is arranged in the mounting groove and located at the inner ring position of the support body.
Preferably, the three-jaw chuck is located at the center of the inner ring of the support body.
Preferably, a hydraulic device is connected to the three-jaw chuck.
The self-adaptive assembly table for the heavy plate and the use method thereof provided by the utility model have the following beneficial effects:
1) the assembling platform is used for supporting the whole weight of the heavy plate and welding by operators;
2) the elastic support can provide larger elastic force, the heavy pound ring is lifted to be higher than the upper surface of the assembly platform, and the upper surface of the heavy pound ring is flush with the assembly platform after the main board is pressed down, so that the heavy pound ring with different specifications and thicknesses can be met;
3) through the hole on heavy pound circle and the mainboard, adopt hydraulic means drive three-jaw chuck, make heavy pound board concentric, accurate location.
Drawings
FIG. 1 is a schematic front view of an adaptive mount of the present invention;
FIG. 2 is a schematic view of the mounting of the elastomeric mounts on the mounting platform in the adaptive mounting station of the present invention;
FIG. 3 is a schematic view of a three-jaw chuck in the adaptive assembly station of the present invention;
FIG. 4 is a schematic view of the horizontal plane of the first heavy pound ring being higher than the horizontal plane of the mounting platform when the adaptive mounting platform of the present invention is in use;
FIG. 5 is a schematic illustration of the main panel being laminated such that the horizontal plane of the first heavy pound ring is flush with the horizontal plane of the mounting platform when the adaptive mounting platform of the present invention is in use.
FIG. 6 is a schematic view of a first heavy weight ring, a main plate, and a second heavy weight ring positioned on the adaptive mounting table of the present invention;
fig. 7 is a schematic illustration of the concentric operation of a first heavy pound ring, a main plate and a second heavy pound ring using the adaptive mounting station of the present invention.
Detailed Description
In order to better understand the technical solutions of the present invention, the following further describes the technical solutions of the present invention with reference to the accompanying drawings and examples.
Referring to fig. 1, the self-adaptive assembly table for the heavy plate provided by the utility model comprises an assembly platform 1, an elastic support 2 and a three-jaw chuck 3, and spot welding and assembly processes are completed after manual positioning is matched.
The assembly platform 1 is used for placing a main board and bearing the whole weight of a heavy plate, and is convenient for operators to weld;
the elastic support 2 is arranged on the assembly platform 1 and used for bearing the heavy pound ring and providing elasticity to enable the heavy pound rings with different thicknesses to be tightly attached to the main board;
the three-jaw chuck 3 is arranged on the assembly platform 1 and is positioned in the elastic support 2, and is used for concentrically operating the main board and the heavy pound circle to complete positioning.
Referring to fig. 1 and 2, the assembly platform 1 includes a bracket 101 and an assembly platform body 102 disposed on a top of the bracket 101, wherein a circular mounting groove 103 is formed on the assembly platform body 102.
The elastic support 2 comprises a support body 201 and an elastic mechanism 202, wherein the support body 201 is in a circular ring shape, is positioned in the mounting groove 103, and is connected with the bottom of the mounting groove 103 through the elastic mechanism 202.
The elastic mechanism 202 includes an upper sleeve 203 provided on the lower surface of the holder body 201, a lower sleeve 204 provided at the bottom of the mounting groove 103, and a compression spring 205 connecting the upper sleeve 203 and the lower sleeve 204.
The number of the elastic mechanisms 202 is 12, and the elastic mechanisms are uniformly distributed between the support body 201 and the bottom of the mounting groove 103.
As shown in fig. 3, the three-jaw chuck 3 is disposed in the mounting groove 103 and located at the center of the inner ring of the holder body 201.
The three-jaw chuck 3 is also connected with a hydraulic device for providing hydraulic power for the three-jaw chuck 3.
The self-adaptive assembly table comprises the following steps:
1) hoisting the first heavy pound ring 4 onto the elastic support 2, wherein the horizontal plane of the first heavy pound ring 4 is higher than that of the assembly platform body 102 due to the larger elastic force provided by the elastic support 2, as shown in fig. 4;
2) the main board 5 is hoisted to the assembly platform body 102 and horizontally stacked on the first heavy pound ring 4, and the first heavy pound ring 4 is pushed down to be flush with the horizontal plane of the assembly platform body 102 due to the fact that the main board 5 is heavy in weight, and the assembly operation of the heavy pound rings with different thicknesses is met in the process, as shown in fig. 5;
3) lifting the second heavy pound ring 6 onto the main plate 5 and horizontally stacking the second heavy pound ring on the main plate 5, wherein the inner holes of the first heavy pound ring 4, the main plate 5 and the second heavy pound ring 6 are aligned with the inner ring of the support body 201, starting a hydraulic device to drive the three-jaw chuck 3, and pushing the first heavy pound ring 4, the main plate 5 and the second heavy pound ring 6 by the three-jaw chuck 3 in the inner holes of the first heavy pound ring 4, the main plate 5 and the second heavy pound ring 6 to enable the three parts to form a concentric structure, thereby completing the positioning, as shown in fig. 5 and fig. 6;
4) and (5) welding by an operator, fixing by electric welding, and finishing assembly.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above described embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.

Claims (8)

1. An adaptive assembly stand of heavy pound board which characterized in that: the device comprises an assembly platform, an elastic support and a three-jaw chuck;
the assembly platform is used for bearing the whole weight of the heavy plate;
the elastic support is arranged on the assembly platform and used for bearing a heavy pound ring;
the three-jaw chuck is arranged on the assembling platform and positioned in the elastic support and used for concentrically operating the main board and the heavy pound ring.
2. The adaptive platform assembly for a heavy duty plate of claim 1, wherein: the assembling platform comprises a bracket and an assembling platform body arranged at the top of the bracket;
a circular mounting groove is formed in the assembling platform body.
3. The adaptive platform for a heavy duty plate of claim 2, wherein: the elastic support comprises a support body and an elastic mechanism;
the support body is arranged in a ring shape, is positioned in the mounting groove and is connected with the bottom of the mounting groove through the elastic mechanism.
4. The adaptive platform assembly of a heavy weight plate of claim 3, wherein: the elastic mechanism comprises an upper sleeve arranged on the lower surface of the support body, a lower sleeve arranged at the bottom of the mounting groove and a compression spring connected with the upper sleeve and the lower sleeve.
5. The adaptive platform assembly of a heavy weight plate as set forth in claim 4, wherein: the elastic mechanisms are 12 and are uniformly distributed between the support body and the bottom of the mounting groove.
6. The adaptive platform assembly of a heavy weight plate of claim 3, wherein: the three-jaw chuck is arranged in the mounting groove and is positioned at the inner ring position of the support body.
7. The adaptive platform assembly for a heavy duty plate of claim 6, wherein: the three-jaw chuck is positioned at the circle center of the inner ring of the support body.
8. The adaptive platform assembly for a heavy duty plate of claim 6, wherein: and the three-jaw chuck is connected with a hydraulic device.
CN202122315840.5U 2021-09-24 2021-09-24 Self-adaptation assembly bench of heavy pound board Active CN215789681U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122315840.5U CN215789681U (en) 2021-09-24 2021-09-24 Self-adaptation assembly bench of heavy pound board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122315840.5U CN215789681U (en) 2021-09-24 2021-09-24 Self-adaptation assembly bench of heavy pound board

Publications (1)

Publication Number Publication Date
CN215789681U true CN215789681U (en) 2022-02-11

Family

ID=80165961

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122315840.5U Active CN215789681U (en) 2021-09-24 2021-09-24 Self-adaptation assembly bench of heavy pound board

Country Status (1)

Country Link
CN (1) CN215789681U (en)

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