CN215788830U - A worker station of polishing for axle housing automation line - Google Patents
A worker station of polishing for axle housing automation line Download PDFInfo
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- CN215788830U CN215788830U CN202122024228.2U CN202122024228U CN215788830U CN 215788830 U CN215788830 U CN 215788830U CN 202122024228 U CN202122024228 U CN 202122024228U CN 215788830 U CN215788830 U CN 215788830U
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- axle housing
- robot
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- grinding
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Abstract
The utility model provides a workstation of polishing for axle housing automation line, which comprises a robot, between dustproof, the workstation of polishing, climbing mechanism, machine of shifting and toolchanging platform, the robot, the workstation of polishing, climbing mechanism, machine of shifting and toolchanging platform all set up in between dustproof, the robot activity sets up in one side of the workstation of polishing, polish with to the axle housing, climbing mechanism moves about from top to bottom and sets up in the workstation of polishing, fix a position to the axle housing, the machine of shifting activity sets up in the both ends of the workstation of polishing, press from both sides tightly or loosen the axle housing, be equipped with upset part on the machine of shifting, the machine of shifting presss from both sides tightly the axle housing after the axle housing and passes through upset part upset axle housing, the robot activity sets up the one side at the toolchanging platform, in order to carry out the tool changing through the toolchanging platform. The utility model has the following beneficial effects: 1. the whole process does not need manual participation, thereby greatly saving manpower and greatly improving production safety; 2. the functional limitation of the existing polishing work station is broken through; 3. the automation of the whole production line is realized; 4. avoid personnel direct contact adverse circumstances.
Description
Technical Field
The utility model relates to a polishing station, in particular to a polishing station for an axle housing automatic production line.
Background
The axle housing is widely applied to various trucks and is an indispensable important part; at present, although an axle housing polishing work station has robot polishing, the feeding and discharging links can still be finished manually, and the axle housing polishing work station is not suitable for large-scale mass production; the polishing position of the axle housing is limited, and the axle housing cannot be machined at dead angles; in addition, the grinding environment of the axle housing is dusty and noisy, and is full of harmful gas, so that workers work in the environment for a long time and are harmful to health.
Therefore, further improvements are needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a polishing station for an axle housing automatic production line, which has the advantages of simple structure, high production efficiency, safety, reliability, high automation degree, no polishing dead angle and strong practicability, and overcomes the defects in the prior art.
A polish worker station for axle housing automation line who designs according to this purpose, including the robot, its characterized in that: still including between dustproof, the workstation of polishing, climbing mechanism, machine of shifting and tool changing platform, the robot, the workstation of polishing, climbing mechanism, machine of shifting and tool changing platform all set up in between dustproof, the robot activity sets up in one side of the workstation of polishing, polish with polishing the axle housing, climbing mechanism moves about from top to bottom and sets up in the workstation of polishing, fix a position to the axle housing, the machine of shifting activity sets up in the both ends of workstation of polishing, press from both sides tightly or loosen the axle housing, be equipped with upset part on the machine of shifting, the machine of shifting presss from both sides tightly behind the axle housing through upset part upset axle housing, the robot activity sets up the one side at the tool changing platform, in order to carry out the tool changing through the tool changing platform.
The machine of shifting includes power seat and driven seat, is equipped with on the power seat the upset part, the upset part includes first driving motor and first clamping jaw, first driving motor is connected with first clamping jaw drive, is equipped with second clamping jaw and pivot on the driven seat, the second clamping jaw rotates through pivot and driven seat to be connected, when the axle housing was polished, the one end of the tight axle housing of first clamping jaw clamp, the other end of the tight axle housing of second clamping jaw clamp, first driving motor drives the axle housing upset through first clamping jaw.
The both ends of polishing work platform are equipped with the guide rail, and the bottom of power seat and driven seat all is provided with the slider, and the slider slides and sets up on the guide rail, and power seat and driven seat slide respectively through the cooperation of slider with the guide rail and set up the both ends at polishing work platform.
The jacking mechanism comprises a second driving motor, a transmission lifting component and a jacking table, the second driving motor is in transmission connection with the transmission lifting component, the jacking table is connected to the top of the transmission lifting component, when the axle housing is polished, the jacking table rises upwards to position the axle housing, and after the axle housing is positioned, the jacking table resets and descends.
The dustproof chamber comprises a bottom plate and a shell which are connected with each other, the grinding workbench, the robot and the cutter changing table are arranged on the bottom plate, the shell covers the peripheries of the grinding workbench, the robot and the cutter changing table, mutually communicated openings are formed in the front side and the top side of the shell, a lifting door for opening and closing the openings is movably arranged on the front side of the shell, and a sliding door for opening and closing the openings is movably arranged on the top side of the shell; the station of polishing still includes automatic truss, and when the axle housing was polished, automatic truss snatched the axle housing and put into dustproof within a definite time with the axle housing through the opening on the front side of shell and top side.
The front end of the robot is provided with an electric spindle mounting assembly, and the end part of the electric spindle mounting assembly is provided with a knife sharpening assembly used for sharpening the axle housing.
The tool changing table comprises a base and a tool box, the base is arranged on a bottom plate, the tool box is arranged on the base in a sliding mode, a turnover top cover is arranged at the top of the tool box, a plurality of fixing positions are arranged in the tool box, and a plurality of tool sharpening assemblies used for replacement are fixedly arranged on the fixing positions.
The bottom of the knife box is provided with a sliding rail assembly and an air cylinder assembly, the air cylinder assembly is in driving connection with the knife box, the sliding rail assembly is arranged between the knife box and the base, and the knife box is arranged on the base in a sliding mode through the sliding rail assembly.
An opening is formed in one side of the shell, a protective guard is arranged on the outer side of the dustproof chamber, the protective guard and the tool changing table are respectively arranged on two sides of the opening, and when the tool sharpening assembly in the tool box is replaced, the tool box slides out of the dustproof chamber through the opening and slides into the protective guard.
The rear side of the dustproof room is provided with an electric control cabinet and a robot control cabinet, the electric control cabinet is electrically connected with a first driving motor and a second driving motor respectively, and the robot control cabinet is electrically connected with a robot.
According to the polishing work station, the ABB robot is connected with the electric spindle to perform polishing work, the automatic truss is used for grabbing the axle housing and placing the axle housing into the work station from the top of the work station, the jacking table and the position changer are matched to perform positioning grabbing on the axle housing in the work station, the position changer can also correspondingly turn over the direction of the axle housing when the robot performs polishing operation, the purpose of polishing dead angle position is achieved, the functional limitation of the existing polishing work station can be broken through, manual participation is not needed in the whole polishing work process, manpower is greatly saved, production safety is greatly improved, whole-line production automation is realized, and meanwhile, personnel are prevented from directly contacting a severe environment; this work station of polishing still can improve job stabilization nature, and the potential safety hazard of removing, this work station of polishing has been used for dongfeng denna ten weir mill axle housing grinding process in.
Drawings
Fig. 1 is a schematic view of the overall structure of a polishing station according to an embodiment of the present invention.
FIG. 2 is a schematic view of the overall structure of another orientation of the finishing station in one embodiment of the present invention.
FIG. 3 is a schematic view of the overall structure of the polishing station after the dust-proof chamber is removed according to an embodiment of the present invention.
FIG. 4 is a schematic view of the overall structure of another location of the finishing station after the dust-proof compartment has been removed in one embodiment of the present invention.
FIG. 5 is a front view of a grinding station with the dust compartment removed in accordance with an embodiment of the present invention.
Fig. 6 is a schematic view of the overall structure of the power base with the motor cover and the first clamping jaw removed in one embodiment of the utility model.
Detailed Description
The utility model is further described with reference to the following figures and examples.
Referring to fig. 1-6, this a polishing work station for axle housing automation line, including robot 1, 2 between dustproof, polishing table 3, climbing mechanism 4, positioner 5 and tool changing table 6, robot 1, polishing table 3, climbing mechanism 4, positioner 5 and tool changing table 6 all set up in 2 between dustproof, robot 1 activity sets up in one side of polishing table 3, in order to polish axle housing 7, climbing mechanism 4 activity sets up in polishing table 3 from top to bottom, in order to fix a position axle housing 7, positioner 5 activity sets up in polishing table 3's both ends, in order to press from both sides tightly or loosen axle housing 7, be equipped with the upset part on positioner 5, after positioner 5 presss from both sides tight axle housing 7, through upset part upset axle housing 7, robot 1 activity sets up in one side of tool changing table 6, in order to carry out the tool changing table 6 through tool changing table 6.
The top both ends of workstation 3 of polishing are equipped with guide rail 11, and the bottom of power seat 8 and follower seat 9 all is provided with slider 12, and slider 12 slides and sets up on guide rail 11, and power seat 8 and follower seat 9 slide respectively through slider 12 and guide rail 11's cooperation and set up the both ends at workstation 3 of polishing to press from both sides tightly or loosen axle housing 7, adaptable not unidimensional axle housing 7 simultaneously. All be equipped with the removal speed reducer in power seat 8 and the slave unit 9, remove the speed reducer and remove through the cooperation of its gear with the slip guide bar on the workstation 3 of polishing to drive power seat 8 and slave unit 9 and slide on guide rail 11.
The dustproof room 2 comprises a bottom plate 16 and a shell 17 which are connected with each other, the grinding workbench 3, the robot 1 and the tool changing table 6 are arranged on the bottom plate 16, the shell 17 covers the peripheries of the grinding workbench 3, the robot 1 and the tool changing table 6, openings which are communicated with each other are formed in the front side and the top side of the shell 17, a lifting door 18 for opening and closing the openings is movably arranged on the front side of the shell 17, a sliding door 19 for opening and closing the openings is movably arranged on the top side of the shell, the lifting door 18 is connected with an air cylinder arranged on the front side of the shell 17, the sliding door 19 is connected with the air cylinder arranged on the top side of the shell 17, and the lifting door 18 and the sliding door 19 are moved by stretching of the air cylinder; the polishing station further comprises an automatic truss, the automatic truss is arranged outside the dustproof room 2, when the axle housing 7 is polished, the automatic truss grabs the axle housing 7 and puts the axle housing 7 above the polishing workbench 3 in the dustproof room 2 through openings in the front side and the top side of the shell 17, so that manual feeding and discharging are not needed, the production cost is saved to a certain extent, the polishing station is connected to an automatic production line, and the production efficiency is improved; when axle housing 7 was polished, overhead door 18 and push-and-pull door 19 all closed for dust, noise and harmful gas in the worker station of polishing are isolated with external environment, thereby avoid personnel direct contact adverse circumstances.
The front end of the robot 1 is provided with an electric spindle mounting assembly 20, and the end part of the electric spindle mounting assembly 20 is provided with a sharpening assembly 21 for sharpening the axle housing 7; robot 1 is ABB robot, controls sharpening assembly 21 through electric main shaft installation component 20 to realize the accurate of axle housing 7 and polish.
Trade sword platform 6 and include base 22 and sword box 23, base 22 sets up on bottom plate 16, sword box 23 slides and sets up on base 22, the top of sword box 23 is provided with reversible top cap 23.1, be provided with a plurality of fixed positions 24 in the sword box 23, fixed position 24 goes up to be fixed and is provided with a plurality of sharpening component 21 that are used for changing, when sharpening component 21 on robot 1 appears wearing and tearing, robot 1 can be automatic through the sharpening component 21 of sword box 23 change wearing and tearing, moreover, each sharpening component 21 usage in the sword box 23 is different, robot 1 can be according to the needs automatic change suitable sharpening component 21 of actually polishing, thereby satisfy different technological requirements.
The bottom of the knife box 23 is provided with a slide rail component 25 and an air cylinder component 26, the air cylinder component 26 is in driving connection with the knife box 23, the slide rail component 25 is arranged between the knife box 23 and the base 22, and the knife box 23 is arranged on the base 22 in a sliding manner through the slide rail component 25; an opening is formed in one side of the shell 17, a protective guard 27 is arranged on the outer side of the dustproof room 2, the protective guard 27 and the tool changing table 6 are respectively arranged on two sides of the opening, when the knife sharpening assembly 21 in the knife box 23 is replaced, the air cylinder assembly 26 drives the knife box 23 to slide out of the dustproof room 2 through the opening and slide into the protective guard 27, and then the worn knife sharpening assembly 21 in the knife box 23 is replaced manually; the guard rail 27 can prevent a person from standing at the position where the knife box 23 can be used for changing knives, and avoid the injury to the person when the knife box 23 slides out to the position where the knife can be changed.
The rear side of the dustproof room 2 is provided with an electric control cabinet 28 and a robot control cabinet 29, the electric control cabinet 28 is electrically connected with the first driving motor 10, the second driving motor 13 and other electric components, and the robot control cabinet 29 is electrically connected with the robot 1.
Polishing the work flow of the work station:
automatic truss snatchs axle housing 7 and puts into the grinding table 3 tops of 2 interior between dustproof with axle housing 7 through the opening on the front side of shell 17 and the top side, then jacking platform 15 rises and fixes a position axle housing 7, the clamping jaw by power seat 8 and driven seat 9 presss from both sides the both ends of axle housing 7 respectively again tightly, jacking platform 15 descends and resets, then polish axle housing 7 by robot 1, the upset part of the in-process positioner 5 of polishing overturns axle housing 7, to different technological requirements, robot 1 carries out the tool changing through tradechanging tool post 6, axle housing 7 polishes and accomplishes the back, automatic truss snatchs axle housing 7 and removes axle housing 7 from between dustproof 2.
The foregoing is a preferred embodiment of the present invention, and the basic principles, principal features and advantages of the utility model are shown and described. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, and the utility model is intended to be protected by the following claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a polish worker station for axle housing automation line, includes robot (1), its characterized in that: the automatic axle housing grinding machine is characterized by further comprising a dustproof room (2), a grinding workbench (3), a jacking mechanism (4), a position changing machine (5) and a tool changing table (6), wherein the robot (1), the grinding workbench (3), the jacking mechanism (4), the position changing machine (5) and the tool changing table (6) are arranged in the dustproof room (2), the robot (1) is movably arranged on one side of the grinding workbench (3) to grind an axle housing (7), the jacking mechanism (4) is movably arranged in the grinding workbench (3) up and down to position the axle housing (7), the position changing machine (5) is movably arranged at two ends of the grinding workbench (3) to clamp or loosen the axle housing (7), a turnover part is arranged on the position changing machine (5), the axle housing (7) is turned over through the turnover part after the axle housing (7) is clamped by the position changing machine (5), and the robot (1) is movably arranged on one side of the tool changing table (6), so as to change the tool through the tool changing table (6).
2. The grinding station for the axle housing automatic production line according to claim 1, characterized in that: position changing machine (5) include power seat (8) and driven seat (9), are equipped with on power seat (8) the upset part, the upset part includes first driving motor (10) and first clamping jaw (8.1), first driving motor (10) are connected with first clamping jaw (8.1) drive, be equipped with second clamping jaw (9.1) and pivot (9.2) on driven seat (9), second clamping jaw (9.1) rotate with driven seat (9) through pivot (9.2) and are connected, when axle housing (7) were polished, the one end of first clamping jaw (8.1) clamp axle housing (7), the other end of second clamping jaw (9.1) clamp axle housing (7), first driving motor (10) drive axle housing (7) upset through first clamping jaw (8.1).
3. The grinding station for the axle housing automatic production line according to claim 2, characterized in that: the two ends of the polishing workbench (3) are provided with guide rails (11), the bottoms of the power seat (8) and the driven seat (9) are provided with sliders (12), the sliders (12) are arranged on the guide rails (11) in a sliding mode, and the power seat (8) and the driven seat (9) are arranged at the two ends of the polishing workbench (3) in a sliding mode respectively through the cooperation of the sliders (12) and the guide rails (11).
4. The grinding station for the axle housing automatic production line according to claim 3, characterized in that: climbing mechanism (4) include second driving motor (13), transmission lifting unit spare (14) and jacking platform (15), and second driving motor (13) are connected with transmission lifting unit spare (14) transmission, and jacking platform (15) are connected at the top of transmission lifting unit spare (14), and when axle housing (7) were polished, jacking platform (15) were to the rising to fix a position axle housing (7), axle housing (7) location completion back, jacking platform (15) reset and descend.
5. The grinding station for the axle housing automatic production line according to claim 4, characterized in that: the dustproof chamber (2) comprises a bottom plate (16) and a shell (17) which are connected with each other, a grinding workbench (3), a robot (1) and a tool changing table (6) are arranged on the bottom plate (16), the shell (17) covers the peripheries of the grinding workbench (3), the robot (1) and the tool changing table (6), mutually communicated openings are formed in the front side and the top side of the shell (17), a lifting door (18) for opening and closing the openings is movably arranged on the front side of the shell (17), and a sliding door (19) for opening and closing the openings is movably arranged on the top side of the shell; the station of polishing still includes automatic truss, and when axle housing (7) were polished, automatic truss snatched axle housing (7) and put into between dustproof (2) with axle housing (7) through the opening on the front side of shell (17) and top side.
6. The grinding station for the axle housing automatic production line according to claim 5, characterized in that: the front end of the robot (1) is provided with an electric spindle mounting assembly (20), and the end part of the electric spindle mounting assembly (20) is provided with a sharpening assembly (21) for sharpening the axle housing (7).
7. The grinding station for the axle housing automatic production line according to claim 6, characterized in that: trade sword platform (6) and include base (22) and sword box (23), base (22) set up on bottom plate (16), and sword box (23) slide to set up on base (22), and the top of sword box (23) is provided with top cap (23.1) that can overturn, is provided with a plurality of fixed positions (24) in sword box (23), and fixed being provided with a plurality of sharpedge grinding subassembly (21) that are used for the change on fixed position (24).
8. The grinding station for the axle housing automatic production line according to claim 7, characterized in that: the bottom of the knife box (23) is provided with a sliding rail assembly (25) and an air cylinder assembly (26), the air cylinder assembly (26) is in driving connection with the knife box (23), the sliding rail assembly (25) is arranged between the knife box (23) and the base (22), and the knife box (23) is arranged on the base (22) in a sliding mode through the sliding rail assembly (25).
9. The grinding station for the axle housing automatic production line according to claim 8, characterized in that: an opening is formed in one side of the shell (17), a protective guard (27) is arranged on the outer side of the dustproof room (2), the protective guard (27) and the tool changing table (6) are arranged on two sides of the opening respectively, and when the tool sharpening assembly (21) in the tool box (23) is replaced, the tool box (23) slides out of the dustproof room (2) through the opening and slides into the protective guard (27).
10. The grinding station for the axle housing automatic production line according to any one of claims 4 to 9, wherein: the rear side of the dustproof room (2) is provided with an electric control cabinet (28) and a robot control cabinet (29), the electric control cabinet (28) is electrically connected with a first driving motor (10) and a second driving motor (13) respectively, and the robot control cabinet (29) is electrically connected with the robot (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122024228.2U CN215788830U (en) | 2021-08-25 | 2021-08-25 | A worker station of polishing for axle housing automation line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122024228.2U CN215788830U (en) | 2021-08-25 | 2021-08-25 | A worker station of polishing for axle housing automation line |
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| Publication Number | Publication Date |
|---|---|
| CN215788830U true CN215788830U (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122024228.2U Active CN215788830U (en) | 2021-08-25 | 2021-08-25 | A worker station of polishing for axle housing automation line |
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| Country | Link |
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| CN (1) | CN215788830U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290948A (en) * | 2018-11-20 | 2019-02-01 | 重庆敏特汽车零部件有限公司 | A kind of floating grinding head and equipment |
-
2021
- 2021-08-25 CN CN202122024228.2U patent/CN215788830U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290948A (en) * | 2018-11-20 | 2019-02-01 | 重庆敏特汽车零部件有限公司 | A kind of floating grinding head and equipment |
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