CN215788057U

CN215788057U - Gear box assembling equipment

Info

Publication number: CN215788057U
Application number: CN202122026748.7U
Authority: CN
Inventors: 王雄厚; 聂勋铁; 李勇; 余实文
Original assignee: Chongqing Ruisi Operation And Maintenance Technology Co ltd
Current assignee: Chongqing Ruisi Operation And Maintenance Technology Co ltd
Priority date: 2021-08-26
Filing date: 2021-08-26
Publication date: 2022-02-11
Anticipated expiration: 2031-08-26

Abstract

The utility model relates to the technical field of gear box assembly, in particular to gear box assembly equipment which comprises a workbench, wherein a lifting platform is arranged at the center of the workbench, a turntable is arranged at the center of the lifting platform, a plurality of station sleeves are arranged on the lifting platform around the turntable, a bead loading device, a spring loading device and a pressure spring device are arranged on the turntable, gasket mounting devices are arranged among the bead loading device, the spring loading device and the pressure spring device, a plurality of gasket detection devices are arranged on the workbench, the gasket detection devices are arranged in one-to-one correspondence with the station sleeves, and the gasket mounting devices, the bead loading device, the spring loading device, the pressure spring device, a discharging device and a feeding device are all electrically connected with a control box. Compared with the prior art, the device has the advantages that the device on the rotary table can work circularly by controlling the rotary table to rotate, the gear box to be installed on the workbench is assembled with accessories, and the gasket installed in the gear box is detected in real time, so that the assembling efficiency, the detection efficiency and the product percent of pass are improved.

Description

Gear box assembling equipment

Technical Field

The utility model relates to the technical field of gear box assembly, in particular to gear box assembly equipment.

Background

The gear box is formed by combining and assembling an upper shell, a lower shell, an inner ring gearwheel and four composite gears through pins and pressing; and conventional gear box adopts the manual installation of workman mostly, lets the gear box place on the assembly line promptly, lets the workman install gasket, steel ball, jump ring etc. additional to the gear box in proper order through the removal of gear box, and the mode human labor cost of this kind of assembly line installation gear box additional is high, wastes time and energy, and manual operation production quality differs in addition, and spoilage and defective rate are higher, very big reduction the production efficiency of product, improved the manufacturing cost of product.

SUMMERY OF THE UTILITY MODEL

In response to the deficiencies in the background art discussed above, the present invention provides a gearbox mounting apparatus.

The technical scheme adopted by the utility model is as follows: the key of the gear box assembling equipment is as follows: the automatic ball loading device comprises a workbench, the center is equipped with the elevating platform on the workstation, the elevating platform center is equipped with the carousel, center on the elevating platform the carousel is equipped with a plurality of station covers, be equipped with dress pearl device, dress spring device, pressure spring device on the carousel, dress pearl device with dress spring device with all be equipped with gasket installation device between the pressure spring device, be equipped with a plurality of gasket detection devices on the workstation, gasket detection device with station cover one-to-one sets up, gasket installation device, dress pearl device, dress spring device, pressure spring device, discharge apparatus and loading attachment all are connected with the control box electricity.

Preferably, the gasket installation device includes L type support, the horizontal portion of L type support with carousel fixed connection, the vertical portion sliding connection of L type support has the gasket to lead the seat, set up the gasket guide slot in the gasket guide seat, the one end of gasket guide slot is equipped with sharp push rod, sharp push rod's flexible direction with the length direction of gasket guide slot is unanimous, the gasket material mouth has been seted up to the other end of gasket guide slot, the top of the vertical portion of L type support is equipped with first horizontal stand, be equipped with first cylinder on the horizontal stand, the vertical downwardly extending of piston rod of first cylinder is connected with first guide post, the lower extreme activity of first guide post is worn to establish in the gasket material mouth. The effect of this scheme is that the gasket propelling movement to gasket material mouth department in the gasket guide slot is gone up to the straight line push rod, and first cylinder drive first guide post passes the gasket material mouth, and the gasket enters into the gear box along first guide post.

Preferably, the pearl device includes the support of vertical setting, the support top is equipped with the pearl box, lead the pearl pipe is installed to pearl box bottom, the support middle part is equipped with the second horizontal stand, the last embedding of horizontal stand is equipped with presses the cover, press the upper end of cover with lead the lower extreme intercommunication of pearl pipe, the lower extreme of pressing the cover is connected with the guide pin bushing. The effect of this scheme is required according to the gear box, and in falling into the gear box with the steel ball in the pearl box through leading the pearl pipe, pressing the cover and connecting the guide pin bushing, realize the automatic installation of the inside steel ball of gear box, effectively improve the installation effectiveness and the installation convenience of gear box.

Preferably, an electromagnetic valve is installed at the outlet end of the bead guide pipe, an infrared counter is installed in the pressing sleeve, and the electromagnetic valve and the infrared counter are electrically connected with the control box. The steel ball that this scheme's effect can be controlled to fall into in pressing the cover quantity, avoids the steel ball to lack the volume, loses the scheduling problem that falls, improves product stability.

Preferably, the spring loading device comprises a vertically arranged spring loading support frame, a horizontal sliding rail is fixedly connected to the middle of the support frame, a second pushing plate is installed on the horizontal sliding rail and is in driving connection with a second cylinder arranged on the spring loading support frame, a clamp spring material opening is formed in the free end of the horizontal sliding rail, a third horizontal support is arranged at the top of the support frame, a third cylinder is arranged on the third horizontal support, a piston rod of the third cylinder vertically extends downwards to be connected with a third material guiding column, and the third material guiding column is coaxially arranged with the clamp spring material opening. The effect of this scheme is that the jump ring propelling movement is to jump ring material mouth department to the second push pedal, and the jump ring material mouth is worn to locate by third guide post of third cylinder drive, and the jump ring enters into the gear box along third guide post.

Preferably, the pressure spring device comprises a vertically arranged pressure spring support frame, a fourth horizontal support is vertically and slidably connected to the pressure spring support frame, a fourth air cylinder is mounted on the fourth horizontal support, and a piston rod of the fourth air cylinder vertically extends downwards to form a connecting pressure plate.

Preferably, the discharging device and the feeding device are both manipulators. The effect of this scheme is that the flexibility of getting to put the gear box is improved.

Preferably, the pad detection device is a CCD camera. The effect of this scheme is that whether the gasket is neglected to be installed or is installed more can be checked in real time.

Has the advantages that: compared with the prior art, the gear box assembling equipment provided by the utility model has the advantages that the rotation of the rotary table is controlled, the ball loading device, the gasket mounting device, the spring loading device and the pressure spring device on the rotary table are enabled to work circularly, the gear box to be mounted on the workbench is assembled with various accessories, and the gasket mounted in the gear box is detected in real time through the gasket detecting device, so that the assembling efficiency, the detecting efficiency and the product qualification rate of the gear box can be greatly improved, and the operation is simple and convenient.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a schematic view of the bead loading apparatus.

Detailed Description

In order to make the technical solutions of the present invention better understood, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Example 1

As shown in fig. 1-2, gear box assembling equipment includes a workbench 1, a lifting table 2 is arranged at the center of the workbench 1, a turntable 3 is arranged at the center of the lifting table 2, a plurality of station sleeves a are arranged on the lifting table 2 around the turntable 3, a bead loading device 4, a bead loading device 5 and a pressure spring device 6 are arranged on the turntable 3, a gasket mounting device 7 is arranged between the bead loading device 4 and the bead loading device 5 and the pressure spring device 6, a plurality of gasket detection devices b are arranged on the workbench 1, the gasket detection devices are arranged in one-to-one correspondence with the station sleeves, a discharging device and a feeding device are arranged on the workbench 1, and the gasket mounting device 7, the bead loading device 4, the bead loading device 5 and the pressure spring device 6 are electrically connected with a control box 8.

Example 2

As shown in fig. 1-3, the gear box assembling equipment comprises a workbench 1, wherein a lifting table 2 is arranged at the center of the workbench 1, a turntable 3 is arranged at the center of the lifting table 2, a plurality of station sleeves a are arranged on the lifting table 2 around the turntable 3, a bead loading device 4, a spring loading device 5 and a pressure spring device 6 are arranged on the turntable 3, gasket mounting devices 7 are arranged between the bead loading device 4 and the spring loading device 5 as well as between the bead loading device 4 and the pressure spring device 6, a plurality of CCD cameras are arranged on the workbench 1, the CCD cameras and the station sleeves are arranged in a one-to-one correspondence manner, a discharging device and a feeding device are arranged on the workbench 1, the discharging device and the feeding device are both manipulators, and the gasket mounting devices 7, the bead loading device 4, the spring loading device 5 and the pressure spring device 6 are all electrically connected with a control box 8;

the gasket mounting device 7 comprises an L-shaped support 71, a transverse portion of the L-shaped support 71 is fixedly connected with the turntable 3, a gasket guide seat 72 is slidably connected to a vertical portion of the L-shaped support 71, a gasket guide groove 73 is formed in the gasket guide seat 72, a linear push rod 74 is arranged at one end of the gasket guide groove 73, the telescopic direction of the linear push rod 74 is consistent with the length direction of the gasket guide groove, a gasket material opening 75 is formed at the other end of the gasket guide groove 73, a first horizontal support 76 is arranged at the top of the vertical portion of the L-shaped support 71, a first cylinder 77 is arranged on the first horizontal support 76, a piston rod of the first cylinder 77 vertically extends downwards to be connected with a first material guide column 78, and the lower end of the first material guide column 78 is movably arranged in the gasket material opening 75 in a penetrating manner;

the bead loading device 4 comprises a vertically arranged support 41, a bead box 42 is arranged at the top of the support 41, a bead guide tube 43 is arranged at the bottom of the bead box 42, a second horizontal support is arranged in the middle of the support 41, a pressing sleeve 44 is embedded on the horizontal support, the upper end of the pressing sleeve 44 is communicated with the lower end of the bead guide tube 43, an electromagnetic valve is arranged at the outlet end of the bead guide tube 43, an infrared counter is arranged in the pressing sleeve 44, the electromagnetic valve and the infrared counter are both electrically connected with a control box, and the lower end of the pressing sleeve 44 is connected with a guide sleeve 45; the spring loading device 5 comprises a vertically arranged spring loading support frame 51, a horizontal slide rail 52 is fixedly connected to the middle of the spring loading support frame 51, a second push plate 53 is mounted on the horizontal slide rail 52, the second push plate 53 is in driving connection with a second air cylinder arranged on the spring loading support frame 51, a clamp spring material opening is formed in the free end of the horizontal slide rail 52, a third horizontal support is arranged at the top of the spring loading support frame 51, a third air cylinder 54 is arranged on the third horizontal support, a piston rod of the third air cylinder 54 vertically extends downwards to be connected with a third material guiding column 55, and the third material guiding column 55 and the clamp spring material opening are coaxially arranged; the pressure spring device 6 comprises a vertically arranged pressure spring support frame 61, a fourth horizontal support 62 is vertically and slidably connected to the pressure spring support frame 61, a fourth air cylinder 63 is mounted on the fourth horizontal support 62, and a piston rod of the fourth air cylinder 63 vertically extends downwards to form a connecting pressure plate 64.

The working principle is as follows: during the use, each gear box is placed on each station cover by the material loading manipulator, starts the carousel, and the installation back to lower gasket, steel ball, last gasket, the jump ring of gear box is accomplished in proper order to dress pearl device, gasket installation device, dress spring device and pressure spring device, and the unloading manipulator will be installed.

Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.

Claims

1. Gear box rigging equipment, its characterized in that: including workstation (1), workstation (1) is gone up the center and is equipped with elevating platform (2), elevating platform (2) center is equipped with carousel (3), center on elevating platform (2) carousel (3) are equipped with a plurality of station covers, be equipped with dress pearl device (4), dress spring device (5), pressure spring device (6) on carousel (3), dress pearl device (4) with dress spring device (5) with all be equipped with gasket installation device (7) between pressure spring device (6), be equipped with a plurality of gasket detection devices on workstation (1), gasket detection device with station cover one-to-one sets up, gasket installation device (7), dress pearl device (4), dress spring device (5) and pressure spring device (6) all are connected with control box (8) electricity.

2. A gearbox mounting apparatus as defined in claim 1, wherein: the gasket mounting device (7) comprises an L-shaped bracket (71), the transverse part of the L-shaped bracket (71) is fixedly connected with the turntable (3), a gasket guide seat (72) is slidably connected with the vertical part of the L-shaped bracket (71), a gasket guide groove (73) is arranged in the gasket guide seat (72), one end of the gasket guide groove (73) is provided with a linear push rod (74), the telescopic direction of the linear push rod (74) is consistent with the length direction of the gasket guide groove, the other end of the gasket guide groove (73) is provided with a gasket material port (75), a first horizontal bracket (76) is arranged at the top of the vertical part of the L-shaped bracket (71), a first air cylinder (77) is arranged on the first horizontal bracket (76), a piston rod of the first air cylinder (77) vertically extends downwards to be connected with a first material guide column (78), the lower end of the first material guide column (78) is movably arranged in the gasket material opening (75) in a penetrating way.

3. A gearbox mounting apparatus as defined in claim 1, wherein: dress pearl device (4) including support (41) of vertical setting, support (41) top is equipped with pearl box (42), lead pearl pipe (43) are installed to pearl box (42) bottom, support (41) middle part is equipped with the second horizontal stand, the last embedding of horizontal stand is equipped with presses cover (44), press the upper end of cover (44) with lead the lower extreme intercommunication of pearl pipe (43), the lower extreme of pressing cover (44) is connected with guide pin bushing (45).

4. A gearbox mounting apparatus as defined in claim 3, wherein: an electromagnetic valve is installed at the outlet end of the bead guide pipe (43), an infrared counter is installed in the pressing sleeve (44), and the electromagnetic valve and the infrared counter are electrically connected with the control box.

5. A gearbox mounting apparatus as defined in claim 1, wherein: dress spring device (5) including dress spring strut (51) of vertical setting, dress spring strut (51) middle part fixed connection has horizontal slide rail (52), install second push pedal (53) on horizontal slide rail (52), second push pedal (53) are connected with second cylinder (56) drive of setting on dress spring strut (51), the jump ring material mouth has been seted up to the free end of horizontal slide rail (52), dress spring strut (51) top is equipped with third horizontal stand, be equipped with third cylinder (54) on the third horizontal stand, the vertical downwardly extending of piston rod of third cylinder (54) is connected with third guide post (55), third guide post (55) with jump ring material mouth coaxial line sets up.

6. A gearbox mounting apparatus as defined in claim 1, wherein: the compression spring device (6) comprises a compression spring support frame (61) which is vertically arranged, a fourth horizontal support (62) is vertically and slidably connected to the compression spring support frame (61), a fourth air cylinder (63) is installed on the fourth horizontal support (62), and a piston rod of the fourth air cylinder (63) vertically extends downwards to form a connecting pressing plate (64).

7. A gearbox mounting apparatus as defined in claim 1, wherein: the gasket detection device is a CCD camera.