CN215787977U - Full-automatic press-fitting line for roller bearing oil seal - Google Patents
Full-automatic press-fitting line for roller bearing oil seal Download PDFInfo
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- CN215787977U CN215787977U CN202121322103.1U CN202121322103U CN215787977U CN 215787977 U CN215787977 U CN 215787977U CN 202121322103 U CN202121322103 U CN 202121322103U CN 215787977 U CN215787977 U CN 215787977U
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Abstract
The utility model discloses a full-automatic press-fitting line for a roller bearing oil seal, which comprises a conveyor belt, a first press-fitting machine, a second press-fitting machine, a third press-fitting machine and a grease injection machine, wherein a plurality of positioning support plates are further arranged on the conveyor belt, a plurality of lifting support plates conveyed along the conveyor belt are further arranged on the conveyor belt, the full-automatic press-fitting line also comprises a feeding robot and a discharging robot which are used for grabbing a roller, the full-automatic press-fitting line also comprises a first manipulator used for grabbing a first bearing, a second manipulator used for grabbing a second bearing is arranged on one side of the second press-fitting machine, and a third manipulator used for grabbing an oil seal is arranged on one side of the third press-fitting machine. According to the utility model, the positioning support plate and the lifting support plate are arranged to position the roller, the positioning shaft is arranged in the positioning support plate, and the first lifting cylinder is arranged to jack up the positioning shaft, so that the coincidence of the axial leads of the first bearing, the second bearing, the roller and the roller shaft can be ensured, and the purposes of saving labor, improving efficiency, improving installation accuracy and prolonging the service life of equipment are achieved.
Description
Technical Field
The utility model relates to the technical field of mechanical design, in particular to a full-automatic press-fitting line for a roller bearing oil seal.
Background
The shaft hole is usually arranged at the center of the drum of the washing machine, so that the rotating shaft of the inner drum of the washing machine penetrates through and is connected with the motor, the bearings are arranged at two ends of the general shaft hole in order to improve the rotating fluency, the oil seal is arranged for sealing, the arrangement of the bearings and the oil seal is usually realized by manually aligning and pressing the pressing mechanism, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic press-fitting line for a roller bearing oil seal, which adopts automatic production, reduces manual operation and labor cost.
In order to realize the purpose, the following technical scheme is adopted:
a full-automatic press-fitting line for a roller bearing oil seal comprises a conveyor belt arranged on a first frame, and a first press-fitting machine, a second press-fitting machine, a third press-fitting machine and a grease injection machine which are sequentially arranged on the conveyor belt, wherein a plurality of positioning support plates are further arranged on the conveyor belt, a plurality of positioning pins are arranged on the positioning support plates, a plurality of lifting support plates conveyed along the conveyor belt are further arranged on the conveyor belt, positioning holes corresponding to the positioning pins are formed in the lifting support plates, positioning shafts are further arranged on the lifting support plates, first lifting cylinders matched with the positioning shafts are arranged below the positioning support plates corresponding to the first press-fitting machines, second lifting cylinders are further arranged below the positioning support plates, and the telescopic ends of the second lifting cylinders are connected with the positioning support plates;
the automatic feeding and discharging device further comprises a feeding robot and a discharging robot, wherein the feeding robot and the discharging robot are used for grabbing the rollers and are respectively positioned at two ends of the conveying belt; the contralateral of material loading robot is equipped with the first manipulator that is used for snatching first bearing, one side of second pressure equipment machine is equipped with the second manipulator that is used for snatching the second bearing, one side of third pressure equipment machine is equipped with the third manipulator that is used for snatching the oil blanket, first pressure equipment machine the second pressure equipment machine with the third pressure equipment machine includes respectively second frame, pressure equipment cylinder and by pressure equipment cylinder driven fly leaf, the fly leaf below is equipped with the pressure head cover, pressure head cover below is connected with the pressure head that can the horizontal hunting.
Furthermore, a blocking cylinder capable of adjusting the position of the lifting supporting plate on the conveying belt is further arranged on the first rack. The position of the lifting supporting plate is finely adjusted, so that the positioning pin on the positioning plate supporting plate can be inserted into the positioning hole on the lifting supporting plate.
Further, the stop cylinder is fixed at one end of the transverse plate, the transverse plate is connected with a fixed block fixed on the first frame, the transverse plate can rotate up and down along with a connection point of the fixed block, and a third lifting cylinder is connected below one end of the transverse plate. In order to prevent the blocking cylinder from blocking the normal operation of the lifting supporting plate on the conveying belt, when the blocking cylinder is not needed, the third lifting cylinder drives the transverse plate to move downwards, and then drives the blocking cylinder to move downwards.
Furthermore, a cavity is formed in the pressure head sleeve, an elastic element and a movable shaft are arranged in the cavity, a movable gap is formed between the movable shaft and the inner wall of the cavity, the lower end of the movable shaft penetrates through the pressure head sleeve and extends out of the pressure head sleeve, and the lower end of the movable shaft is connected with the pressure head. The loose axle can be in pressure head cover horizontal hunting, and then the pressure head can horizontal hunting, effectively prevents that the disalignment condition that first bearing and second bearing appear when just going into the cylinder from damaging the material, sets up elastic element simultaneously, avoids pushing down and damaging the material when the position is not to the time pressure head.
Furthermore, a guide shaft parallel to the telescopic end of the press-fitting cylinder is arranged on the press-fitting cylinder, and a through hole matched with the guide shaft is formed in the movable plate. The movable plate and the telescopic end of the press-fitting cylinder are coaxial, and the pressure head and the telescopic end of the press-fitting cylinder are coaxial.
Further, still include the controller, the material loading robot the unloading robot first manipulator, second manipulator and third manipulator by the controller control. And intelligently controlling the feeding robot, the discharging robot, the first mechanical arm, the second mechanical arm and the third mechanical arm.
Furthermore, a pressure sensor is arranged between the telescopic end of the press-fitting air cylinder and the movable plate, and the pressure sensor is electrically connected with the controller. The flexible drive dynamics of holding of controller detection first pressure equipment machine and second pressure equipment machine of being convenient for, in time adjust when the drive dynamics is too big, avoid damaging the material.
The device further comprises a plurality of displacement sensors, wherein the displacement sensors are respectively positioned on one sides of the first press-mounting machine, the second press-mounting machine and the third press-mounting machine, and the displacement sensors are electrically connected with the controller. The displacement sensor can effectively detect the press-in position when the first bearing and the second bearing are pressed and installed.
By adopting the scheme, the utility model has the beneficial effects that: through setting up location layer board and lifting support board, fix a position the cylinder, set up the location axle in the location layer board to set up first lift cylinder and will fix a position the axle jack-up, thereby can guarantee the axial lead coincidence of first bearing, second bearing, cylinder, drum shaft, reached save artifical, raise the efficiency, improve the installation accuracy and increase equipment life's purpose.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a partial perspective view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a cross-sectional view taken along line C of FIG. 3 of the present invention;
wherein the figures identify the description:
1. a first frame; 2. a conveyor belt; 3. a first press-fitting machine; 4. a second press-fitting machine; 5. a third press-fitting machine; 6. a grease injection machine; 7. positioning a supporting plate; 71. positioning pins; 8. lifting the supporting plate; 82. positioning the shaft; 9. a first lifting cylinder; 10. a second lifting cylinder; 11. a feeding robot; 12. a blanking robot; 13. a first manipulator; 1301. a second frame; 1302. pressing the air cylinder; 1303. a movable plate; 1304. pressing a head sleeve; 1305. a pressure head; 1306. a cavity; 1307. an elastic element; 1308. a movable shaft; 1309. a guide shaft; 1310. a pressure sensor; 1311. a displacement sensor; 14. a second manipulator; 15. a third manipulator; 16. a blocking cylinder; 17. a transverse plate; 18. a fixed block; 19. a third lifting cylinder; 20. and a controller.
Detailed Description
The utility model is described in detail below with reference to the figures and the specific embodiments.
Referring to fig. 1 to 4, a full-automatic press-fitting line for a roller bearing oil seal comprises a conveyor belt 2 mounted on a first frame 1, wherein the conveyor belt 2 is a conveyor belt with a speed-doubling chain structure, and a first press-mounting machine 3, a second press-mounting machine 4, a third press-mounting machine 5 and a grease injection machine 6 which are sequentially arranged on the conveyor belt 2, a plurality of positioning support plates 7 are also arranged on the conveyor belt 2, a plurality of positioning pins 71 are arranged on the positioning support plates 7, a plurality of lifting support plates 8 which are conveyed along the conveyor belt 2 are also arranged on the conveyor belt 2, positioning holes corresponding to the positioning pins 71 are arranged on the lifting support plates 8, positioning shafts 82 are also arranged on the lifting support plates 8, a first lifting cylinder 9 matched with the positioning shaft 82 is arranged below the positioning support plate 7 corresponding to the first press-fitting machine 3, a second lifting cylinder 10 is further arranged below the positioning support plate 7, and the telescopic end of the second lifting cylinder 10 is connected with the positioning support plate 7.
The automatic cylinder grabbing device further comprises a feeding robot 11 and a discharging robot 12 which are used for grabbing the cylinders, wherein the feeding robot 11 and the discharging robot 12 are respectively positioned at two ends of the conveyor belt 2; the opposite side of material loading robot 11 is equipped with the first manipulator 13 that is used for snatching first bearing, one side of second pressure equipment machine 4 is equipped with the second manipulator 14 that is used for snatching the second bearing, one side of third pressure equipment machine 5 is equipped with the third manipulator 15 that is used for snatching the oil blanket, first pressure equipment machine 3, second pressure equipment machine 4 and third pressure equipment machine 5 include second frame 1301, pressure equipment cylinder 1302 and the fly leaf 1303 by pressure equipment cylinder 1302 drive respectively, fly leaf 1303 below is equipped with pressure head 1305 cover 1304, pressure head 1305 cover 1304 below is connected with the pressure head 1305 that can the horizontal hunting.
The first frame 1 is also provided with a blocking cylinder 16 which can adjust the position of the lifting supporting plate 8 on the conveyor belt 2. The position of the lifting supporting plate 8 is finely adjusted, so that the positioning pin 71 on the positioning plate supporting plate can be inserted into the positioning hole on the lifting supporting plate 8.
The blocking cylinder 16 is fixed at one end of a transverse plate 17, the transverse plate 17 is connected with a fixed block 18 fixed on the first frame 1, the transverse plate 17 can rotate up and down along a connection point with the fixed block 18, and a third lifting cylinder 19 is connected below one end of the transverse plate 17. In order to prevent the blocking cylinder 16 from obstructing the normal operation of the lifting pallet 8 on the conveyor belt 2, when the blocking cylinder 16 is not needed, the third lifting cylinder 19 drives the cross plate 17 and thus the blocking cylinder 16 to move downwards.
A cavity 1306 is formed in the pressing head 1305 sleeve 1304, an elastic element 1307 and a movable shaft 1308 are arranged in the cavity 1306, a movable gap exists between the movable shaft 1308 and the inner wall of the cavity 1306, the lower end of the movable shaft 1308 penetrates through the pressing head 1305 sleeve 1304 and extends out of the pressing head 1305 sleeve 1304, and the lower end of the movable shaft 1308 is connected with the pressing head 1305. The loose axle 1308 can be in pressure head 1305 cover 1304 the horizontal hunting, and then pressure head 1305 can the horizontal hunting, effectively prevents that the disalignment condition that first bearing and second bearing appear when just going into the cylinder from damaging the material, sets up elastic element 1307 simultaneously, avoids pressing down and damaging the material when the position is not to pressure head 1305.
The press-fitting cylinder 1302 is provided with a guide shaft 1309 parallel to the telescopic end of the press-fitting cylinder, and the movable plate 1303 is provided with a through hole matched with the guide shaft 1309. The movable plate 1303 and the telescopic end of the press-fitting cylinder 1302 are ensured to be coaxial, and the pressure head 1305 and the telescopic end of the press-fitting cylinder 1302 are further ensured to be coaxial.
The automatic blanking machine further comprises a controller 20, and the feeding robot 11, the blanking robot 12, the first manipulator 13, the second manipulator 14 and the third manipulator 15 are controlled by the controller 20. The feeding robot 11, the discharging robot 12, the first manipulator 13, the second manipulator 14, and the third manipulator 15 are intelligently controlled.
A pressure sensor 1310 is arranged between the telescopic end of the press-fitting cylinder 1302 and the movable plate 1303, and the pressure sensor 1310 is electrically connected with the controller 20. The controller 20 of being convenient for detects the drive dynamics of the flexible end of first pressure equipment machine 3 and second pressure equipment machine 4, in time adjusts when the drive dynamics is too big, avoids damaging the material.
The press fitting machine further comprises a plurality of displacement sensors 1311, the displacement sensors 1311 are respectively located on one side of the first press fitting machine 3, the second press fitting machine 4 and the third press fitting machine 5, and the displacement sensors 1311 are electrically connected with the controller 20. The displacement sensor 1311 can effectively detect the press-in position when the first bearing and the second bearing are press-fitted.
The working principle of the utility model is as follows: a feeding area is arranged on one side of a feeding robot 11, rollers are placed on the feeding area at equal intervals, then a first mechanical hand 13 grabs a first bearing onto a positioning shaft 82 on a lifting supporting plate 8, wherein the first bearing is fixed by penetrating through the positioning shaft 82, the feeding robot 11 grabs the rollers onto the lifting supporting plate 8, the lifting supporting plate 8 positions the rollers by a set positioning component, a speed-multiplying chain conveyor belt 2 clamps the lifting supporting plate 8 between chains of a speed-multiplying chain and then drives the lifting supporting plate 8 to be below a first press-mounting machine 3, at the moment, a displacement detector detects the arrival of the materials, a controller 20 stops the conveyor belt 2, due to inertia, the lifting supporting plate 8 moves forwards for a short distance after stopping, so that a positioning hole on the lifting supporting plate 8 cannot be aligned with a positioning pin 71 on a positioning supporting plate 7, at the moment, the controller 20 starts a third lifting cylinder 19, the transverse plate 17 is lifted, and then the telescopic end of the blocking cylinder 16 pushes the lifting support plate 8, so that the positioning hole on the lifting support plate 8 is aligned with the positioning pin 71 on the positioning support plate 7. Wherein, because the length of different lifting support plate 8 is all the same, even the distance of its inertial movement of different lifting support plate 8 is inconsistent, nevertheless through predetermineeing flexible length that blocks cylinder 16 alright can ensure to promote lifting support plate 8 to suitable position, block simultaneously that cylinder 16 can also prevent lifting support plate 8 from taking place the displacement under the effect of external force at the during operation.
The second lifting cylinder 10 lifts the positioning support plate 7, so that the positioning pin 71 on the positioning support plate 7 is inserted into the positioning hole on the lifting support plate 8 to fix the lifting support plate 8, at the moment, the movable plate 1303 is driven by the first press-fitting machine 3 to be pressed downwards to a certain position, the first lifting cylinder 9 fixed on the first rack 1 jacks up the positioning shaft 82 on the lifting support plate 8, the positioning shaft 82 jacks up the first bearing to the edge of the bearing seat of the roller (the bearing seat has a chamfer), and then the press-fitting cylinder 1302 of the first press-fitting machine 3 presses the first bearing into the set position by pressing downwards.
Similarly, when the lifting pallet 8 comes to a position corresponding to the second press-fitting machine 4, the first lifting cylinder 9, the second lifting cylinder 10, the third lifting cylinder 19, and the blocking cylinder 16 perform the same steps as described above, and then the press-fitting cylinder 1302 of the second press-fitting machine 4 mounts the second bearing below the first bearing.
When the lifting pallet 8 comes to the third press-fitting machine 5, the first lifting cylinder 9, the second lifting cylinder 10, the third lifting cylinder 19 and the blocking cylinder 16 perform the same steps as described above, and then the press-fitting cylinder 1302 of the third press-fitting machine 5 mounts the oil seal below the second bearing.
When the lifting support plate 8 comes to the lower side of the grease injector 6, the grease injection port injects grease to the oil seal, wherein it is noted that the grease injector 6 is the prior art, because the structure of the grease injector 6 is not described in detail herein in the present disclosure.
Has the advantages that: through setting up location layer board 7 and lifting support board 8, fix a position the cylinder, set up location axle 82 in location layer board 7 to set up first lift cylinder 9 and will fix a position axle 82 jack-up, thereby can guarantee the coincidence of the axial lead of first bearing, second bearing, cylinder, drum shaft, reached save artifical, raise the efficiency, improve the installation accuracy and increase equipment life's purpose.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A full-automatic press-fitting line for a roller bearing oil seal is characterized by comprising a conveyor belt arranged on a first frame, and a first press-fitting machine, a second press-fitting machine, a third press-fitting machine and a grease injection machine which are sequentially arranged on the conveyor belt, wherein a plurality of positioning support plates are further arranged on the conveyor belt, a plurality of positioning pins are arranged on the positioning support plates, a plurality of lifting support plates conveyed along the conveyor belt are further arranged on the conveyor belt, positioning holes corresponding to the positioning pins are formed in the lifting support plates, positioning shafts are further arranged on the lifting support plates, first lifting cylinders matched with the positioning shafts are arranged below the positioning support plates corresponding to the first press-fitting machine, second lifting cylinders are further arranged below the positioning support plates, and the telescopic ends of the second lifting cylinders are connected with the positioning support plates;
the automatic feeding and discharging device further comprises a feeding robot and a discharging robot, wherein the feeding robot and the discharging robot are used for grabbing the rollers and are respectively positioned at two ends of the conveying belt; the contralateral of material loading robot is equipped with the first manipulator that is used for snatching first bearing, one side of second pressure equipment machine is equipped with the second manipulator that is used for snatching the second bearing, one side of third pressure equipment machine is equipped with the third manipulator that is used for snatching the oil blanket, first pressure equipment machine the second pressure equipment machine with the third pressure equipment machine includes respectively second frame, pressure equipment cylinder and by pressure equipment cylinder driven fly leaf, the fly leaf below is equipped with the pressure head cover, pressure head cover below is connected with the pressure head that can the horizontal hunting.
2. The full-automatic press-fitting line for the roller bearing oil seal as claimed in claim 1, wherein a blocking cylinder capable of adjusting the position of the lifting support plate on the conveyor belt is further arranged on the first frame.
3. The full-automatic press-fitting line for the roller bearing oil seal as claimed in claim 2, wherein the blocking cylinder is fixed at one end of a transverse plate, the transverse plate is connected with a fixed block fixed on the first frame, the transverse plate can rotate up and down along a connection point with the fixed block, and a third lifting cylinder is connected below one end of the transverse plate.
4. The full-automatic press-fitting line for the oil seal of the roller bearing as claimed in claim 1, wherein the inside of the pressure head sleeve is provided with a cavity, an elastic element and a movable shaft are arranged inside the cavity, a movable gap is formed between the movable shaft and the inner wall of the cavity, the lower end of the movable shaft penetrates through the pressure head sleeve and extends out of the pressure head sleeve, and the lower end of the movable shaft is connected with the pressure head.
5. The full-automatic press-fitting line for the oil seal of the roller bearing as claimed in claim 1, wherein the press-fitting cylinder is provided with a guide shaft parallel to the telescopic end thereof, and the movable plate is provided with a through hole matched with the guide shaft.
6. The full-automatic roller bearing oil seal press-fitting line according to claim 1, further comprising a controller, wherein the feeding robot, the discharging robot, the first manipulator, the second manipulator and the third manipulator are controlled by the controller.
7. The full-automatic press-fitting line for the roller bearing oil seal as claimed in claim 6, wherein a pressure sensor is arranged between the telescopic end of the press-fitting cylinder and the movable plate, and the pressure sensor is electrically connected with the controller.
8. The full-automatic press-fitting line for the roller bearing oil seal as claimed in claim 6, further comprising a plurality of displacement sensors, wherein the displacement sensors are respectively located at one side of the first press-fitting machine, the second press-fitting machine and the third press-fitting machine, and the displacement sensors are electrically connected with the controller.
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CN202121322103.1U CN215787977U (en) | 2021-06-11 | 2021-06-11 | Full-automatic press-fitting line for roller bearing oil seal |
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CN202121322103.1U CN215787977U (en) | 2021-06-11 | 2021-06-11 | Full-automatic press-fitting line for roller bearing oil seal |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115816022A (en) * | 2023-02-20 | 2023-03-21 | 烟台润蚨祥油封有限公司 | Automobile piston rod oil seal assembling mechanism and working method thereof |
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2021
- 2021-06-11 CN CN202121322103.1U patent/CN215787977U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115816022A (en) * | 2023-02-20 | 2023-03-21 | 烟台润蚨祥油封有限公司 | Automobile piston rod oil seal assembling mechanism and working method thereof |
CN115816022B (en) * | 2023-02-20 | 2023-04-25 | 烟台润蚨祥油封有限公司 | Automobile piston rod oil seal assembly mechanism and working method thereof |
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