CN215785026U - Triangle silicon steel sheet detects adsorption equipment - Google Patents
Triangle silicon steel sheet detects adsorption equipment Download PDFInfo
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- CN215785026U CN215785026U CN202121339533.4U CN202121339533U CN215785026U CN 215785026 U CN215785026 U CN 215785026U CN 202121339533 U CN202121339533 U CN 202121339533U CN 215785026 U CN215785026 U CN 215785026U
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Abstract
The utility model relates to a triangular silicon steel sheet detection adsorption device, which comprises: finished product silicon steel sheet transport mechanism, finished product silicon steel sheet transport mechanism's top sets gradually and examines camera, absorption trapping apparatus and waste material box. The primary inspection camera is used for detecting whether triangular silicon steel sheets are adhered to the finished silicon steel sheets or not, the adsorption and capture device is used for adsorbing and capturing the triangular silicon steel sheets adhered to the finished silicon steel sheets, and the waste box is used for storing the adsorbed triangular silicon steel sheets in a centralized manner. The primary inspection camera and the adsorption capturing device are respectively connected with the control system, and the control system is used for identifying whether triangular silicon steel sheets are adhered to finished silicon steel sheets through images shot by the primary inspection camera. According to the triangular silicon steel sheet centralized storage and cleaning device, the accurate identification of the triangular silicon steel sheet is realized through the primary inspection camera, the triangular silicon steel sheet adhered to the finished silicon steel sheet is adsorbed and captured through the adsorption device, the centralized storage and cleaning of the triangular silicon steel sheet are more convenient and faster through the waste material box, the manpower is saved through the device, and the device is more accurate than manual operation.
Description
Technical Field
The utility model belongs to the technical field of transformer production and manufacturing, and particularly relates to a triangular silicon steel sheet detection adsorption device.
Background
In the production of converter transformer, reactor and AC transformer products, a chamfering process is required to be adopted in the cutting process of iron core sheets, triangular silicon steel sheets are often adhered to finished silicon steel sheets during punching chamfering, the distribution rule, size and number of the triangular silicon steel sheets are not controlled, and the triangular silicon steel sheets need to be manually checked and cleaned before the silicon steel sheets are stacked. Because the triangular silicon steel sheet is only a few millimeters in size, the triangular silicon steel sheet and the finished silicon steel sheet are laminated together, the adsorption force is strong, the color of the triangular silicon steel sheet is consistent with that of the finished silicon steel sheet, the color difference does not exist, the visual identification and the manual removal are very difficult, the work is complicated and repeated, the consumed time is long, and the effect is poor.
If the triangular silicon steel sheet cannot be removed in time, the triangular silicon steel sheet is adhered to the finished product silicon steel sheet and is stacked in the iron core column, the transformer can vibrate in the operation process, accidents such as multipoint grounding and the like can occur, the handling is very troublesome, and the repair cost is high.
At present, no reliable method for detecting and adsorbing the triangular silicon steel sheet exists at home and abroad, so that the development difficulty is great. Firstly, the cutting line speed is very fast, and the cutting line speed is as high as 120 meters per minute; the triangular silicon steel sheet has no color difference with the finished silicon steel sheet, and is not easy to distinguish by naked eyes; thirdly, the adsorption force is difficult to control, the triangular silicon steel sheet under high-speed motion is not adsorbed when the adsorption force is small, and the sharp corner of the finished silicon steel sheet is adsorbed when the adsorption force is large; fourthly, the action time of detection and adsorption is only a few milliseconds.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a triangular silicon steel sheet detection and adsorption device which is applied to a cutting line of a silicon steel sheet of a transformer iron core, detects and adsorbs the triangular silicon steel sheet in time and ensures the quality of a finished silicon steel sheet raw material. The technical scheme adopted by the utility model is as follows:
the utility model provides a triangle silicon steel sheet detects adsorption equipment, includes: finished product silicon steel sheet transport mechanism, finished product silicon steel sheet transport mechanism's top set gradually and examine camera, adsorb trapping apparatus and waste material box. The primary inspection camera is used for detecting whether triangular silicon steel sheets are adhered to the finished silicon steel sheets or not, the adsorption and capture device is used for adsorbing and capturing the triangular silicon steel sheets adhered to the finished silicon steel sheets, and the waste box is used for storing the adsorbed triangular silicon steel sheets in a centralized manner. The primary inspection camera and the adsorption capturing device are respectively connected with the control system, the control system is used for identifying whether triangular silicon steel sheets are adhered to finished silicon steel sheets through images shot by the primary inspection camera, and if triangular silicon steel sheets exist, the control system controls the adsorption capturing device to capture the triangular silicon steel sheets.
The utility model has the beneficial effects that:
the triangular silicon steel sheet recognition and grabbing device is applied to recognition and grabbing of the triangular silicon steel sheet in the transformer iron core silicon steel sheet cutting process, accurate recognition of the triangular silicon steel sheet is achieved through the primary inspection camera, the triangular silicon steel sheet adhered to the finished silicon steel sheet is adsorbed and caught through the adsorption device, centralized storage and cleaning of the triangular silicon steel sheet are more convenient and faster through the waste material box, manpower is saved through the device, and the device is more accurate than manual operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are specific embodiments of the utility model, and that other drawings within the scope of the present application can be obtained by those skilled in the art without inventive effort.
FIG. 1 is a schematic structural diagram of a detection adsorption device according to an embodiment of the present invention;
FIG. 2 is a top view of an adsorption trap according to an embodiment of the present invention;
FIG. 3 is a left side view of an adsorption trap according to an embodiment of the present invention;
FIG. 4 is a schematic view of the combination of the adsorption trap and the waste material box according to the embodiment of the present invention;
FIG. 5 is a schematic structural diagram of an electrostatic discharge apparatus according to an embodiment of the present invention;
in the figure, 1, an electrostatic elimination device, 2, a primary inspection camera, 3, an adsorption capture device, 4, a waste material box, 5, a secondary inspection camera, 6, a bottom plate, 7, a compression roller, 8, a compression roller, 9, a conveying belt, 10, a finished steel silicon wafer, 11, a triangular silicon steel sheet, 12, a motor, 13, a motor rotating shaft, 14, an electromagnet shaft, 15, a synchronous wheel, 16, a synchronous belt, 17, a connecting rod, 18, a motor support, 19, an electrostatic elimination device matrix, 20, a fourth support, 21, a fastening knob and 22, and a matrix end cover.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
Fig. 1 is a schematic structural diagram of an apparatus according to an embodiment of the present invention. The utility model provides a triangle silicon steel sheet detects adsorption equipment, includes: finished product silicon steel sheet transport mechanism, finished product silicon steel sheet transport mechanism include: the base plate 6 is placed on the ground or a workbench, the base plate 6 is a rigid frame, and the upper surface of the base plate 6 can be fixedly provided with a support through bolts. A conveying belt 9 is arranged in the middle of the bottom plate 6 in the width direction, a pressing wheel 8 is arranged on the upper surface of the conveying belt 9, and the pressing wheel 8 is fixed in the middle of the pressing roller 7. The length of the compression roller 7 is the same as the width of the bottom plate 6, and two ends of the compression roller 7 are fixedly arranged on the frame of the bottom plate 6 through bolts and first supports. The press roller 7 and the press roller 8 are matched in a cooperative rotating mode to drive the conveying belt 9 to convey the finished steel silicon wafer 10 on the conveying belt.
And a primary inspection camera 2, an adsorption catching device 3 and a waste material box 4 are sequentially arranged above the finished silicon steel sheet conveying mechanism. The preliminary inspection camera 2 includes: the linear array camera and the bar-shaped light source are used for taking the images to be shot into consideration as continuous moving objects, the primary inspection camera 2 uses the linear array camera to shoot, and the bar-shaped light source is used for supplementing light.
FIG. 2 is a top view of an adsorption trap according to an embodiment of the present invention; fig. 3 is a left side view of the adsorption trap device according to the embodiment of the present invention. The adsorption trap 3 includes: and the electromagnet shaft 14 is used for adsorbing and capturing the triangular silicon steel sheet 11 adhered to the finished product silicon steel sheet 10 through the attraction force of the electromagnet 14. Motor rotation axis 13 and electromagnet shaft 14 parallel arrangement, motor rotation axis 13 and electromagnet shaft 14's both ends install synchronizing wheel 15 respectively, install hold-in range 16 on two synchronizing wheels 15 of same one side. Two ends of the motor rotating shaft 13 are fixedly arranged on a second bracket through rotating bearings, and the second bracket is fixedly arranged on the frame position of the bottom plate 6. One end of the motor rotating shaft 13 is connected with the motor 12, and the motor 12 is supported and fixed through the motor bracket 18.
The length of waste material box 4 is the same with the width of bottom plate 6, and waste material box 4 and motor rotation axis 13 parallel arrangement, the both ends fixed mounting of waste material box 4 are on the third support, and third support fixed mounting is in the frame position of bottom plate 6. And rotating bearings are installed at two ends of the electromagnet shaft 14, the rotating bearings are fixedly installed at one end of a connecting rod 17, and the other end of the connecting rod 17 is rotatably connected with the motor rotating shaft 13. The motor drives motor rotation axle 13 and rotates, rotates through motor rotation axle 13 and drives the rotatory 180 degrees of being close of electromagnet axle 14 and connecting rod 17, rotates the top to scrap box 4, through synchronizing wheel 15 and hold-in range 16's cooperation, drives electromagnet axle 14 rotatory, concentrates the collection in scrap box 4 with the adsorbed triangle silicon steel sheet 11 on the electromagnet axle 14. FIG. 4 is a schematic view of the combination of the adsorption trap and the waste material box according to the embodiment of the present invention.
The primary inspection camera 2 and the adsorption and capture device 3 are respectively connected with the control system, the control system is used for identifying whether triangular silicon steel sheets 11 are adhered to finished silicon steel sheets 10 through images shot by the primary inspection camera 2, and if the triangular silicon steel sheets 11 exist, the electromagnet shaft 14 is controlled to capture the triangular silicon steel sheets. The control system can adopt a computer or an embedded host, and both the method for identifying the triangular silicon steel sheet 11 and the method for controlling the on-off of the electromagnet shaft 14 are the prior art and are not described herein again.
As a preferred embodiment, the static electricity eliminating device 1 is arranged in front of the primary inspection camera 2, and the static electricity eliminating device 1 is used for eliminating adhesion static electricity between the finished silicon steel sheet 10 and the triangular silicon steel sheet 11, so as to ensure reliable separation of the finished silicon steel sheet 10 and the triangular silicon steel sheet 11 in the next process, and optimize the adsorption effect of the triangular silicon steel sheet 11. Fig. 5 is a schematic structural diagram of a static electricity eliminating apparatus according to an embodiment of the present invention. The static eliminating apparatus 1 includes: the static eliminator comprises a static eliminator base body 19, wherein the static eliminator base body 19 is of a long strip three-dimensional structure, the length of the static eliminator base body 19 is the same as the width of the bottom plate 6, and a fan-type static eliminator is arranged in a cavity of the static eliminator base body 19. Two ends of the static eliminator matrix 19 are respectively and fixedly provided with a matrix end cover 22, and the matrix end cover 22 is internally provided with internal threads. The fourth support 20 is fixedly arranged at the frame position of the bottom plate 6, the upper end portion of the fourth support 20 is provided with a hole for the fastening knob 21 to pass through, the fastening knob 21 is provided with an external thread, and the fastening knob 21 is reliably screwed and rotatably connected with the internal thread in the base end cover 22 after passing through the hole, so that the base 19 of the electrostatic eliminator is reliably fixed.
As a preferred embodiment, the electromagnet shaft 14 may be machined into a four-segment connected segmented composite structure. Because the widths of different batches of silicon steel sheets have larger difference, the combined structure can automatically open different segmented electromagnets according to the widths of the silicon steel sheets cut on line, and two segments on two sides with lower use frequency can be replaced to the middle after the combined structure is used for a period of time, so that the whole service life of the electromagnet shaft 14 is prolonged, and the purpose of saving cost is finally achieved.
As a preferred embodiment, a rechecking camera 5 is arranged behind the waste material box 4, the rechecking camera 5 is fixed at the position of the frame of the bottom plate 6 through a fifth bracket, the rechecking camera 5 is connected with the control system, and the rechecking camera 5 comprises a line camera and a bar-shaped light source. And detecting the adsorption success rate of the triangular silicon steel sheet 11 and the crease damage incidence rate caused by the adsorption of the sharp corner of the finished product silicon steel sheet 10 by the rechecking camera 5.
As a preferred embodiment, the control system is internally provided with a WIFI module, and can upload data to the company platform periodically through a wireless network covering the whole company, where the data includes: the number of the captured triangular silicon steel sheets, the size and the position distribution of the triangular silicon steel sheets, failed case pictures and the like every day.
The operating principle of the triangular silicon steel sheet detection adsorption device provided by the embodiment of the utility model is as follows:
the detection adsorption device is additionally arranged in front of a silicon steel sheet cutting line discharging platform. The finished silicon steel sheets 10 on the cutting line are firstly treated by the static elimination device 1; then, the primary inspection camera 2 carries out real-time detection; when the triangular silicon steel sheet 11 is identified, the control system automatically controls the adsorption and capture device 3 to quickly adsorb and capture the triangular silicon steel sheet 11 through the electromagnetic mechanism, and the electromagnetic mechanism continues to normally operate after adsorbing and collecting small fragments successfully. When the adsorbed angle silicon steel sheets 11 are accumulated to a certain quantity or set for a clearing time interval, the adsorption and capture device 3 is rotated to demagnetize, and the adsorbed angle silicon steel sheets 11 are intensively cleared into the waste box 4. The control system controls the rechecking camera 5 to detect and recheck the adsorption effect, and if the adsorption effect is not cleared, the control system gives an alarm or even stops the machine, automatically records the failure process and informs an operator of manually clearing the triangular silicon steel sheets 11 at the corresponding positions.
Finally, it is to be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein.
Claims (10)
1. The utility model provides a triangle silicon steel sheet detects adsorption equipment, includes: finished product silicon steel sheet transport mechanism, its characterized in that, finished product silicon steel sheet transport mechanism's top set gradually and examine camera (2), adsorb trapping apparatus (3) and waste material box (4), preliminary examination camera (2) and adsorb trapping apparatus (3) and be connected with control system respectively.
2. The angle silicon steel sheet detection and adsorption device as claimed in claim 1, wherein the adsorption and capture device (3) comprises: the motor comprises an electromagnet shaft (14), a motor rotating shaft (13) and the electromagnet shaft (14) are arranged in parallel, synchronizing wheels (15) are respectively installed at two ends of the motor rotating shaft (13) and the electromagnet shaft (14), a synchronous belt (16) is installed on the two synchronizing wheels (15) on the same side, two ends of the motor rotating shaft (13) are fixedly installed on a second support through rotating bearings, and the second support is fixedly installed at the position of a frame of the bottom plate (6); and rotating bearings are arranged at two ends of the electromagnet shaft (14), the rotating bearings are fixedly arranged at one ends of the connecting rods (17), and the other ends of the connecting rods (17) are rotatably connected with the motor rotating shaft (13).
3. The angle silicon steel sheet detection adsorption device of claim 2, wherein one end of the motor rotating shaft (13) is connected with the motor (12), and the motor (12) is supported and fixed by the motor bracket (18).
4. The angle silicon steel sheet detection adsorption device as claimed in claim 3, wherein the length of the waste material box (4) is the same as the width of the bottom plate (6), the waste material box (4) is arranged in parallel with the motor rotating shaft (13), two ends of the waste material box (4) are fixedly installed on a third support, and the third support is fixedly installed at the frame position of the bottom plate (6).
5. The angle silicon steel sheet detection and adsorption device of claim 1, wherein the finished silicon steel sheet conveying mechanism comprises: bottom plate (6), bottom plate (6) be the rigid frame, set up conveyer belt (9) at the width direction's of bottom plate (6) intermediate position, set up pinch roller (8) at the upper surface of conveyer belt (9), the intermediate position at compression roller (7) is fixed in pinch roller (8), the length of compression roller (7) is the same with the width of bottom plate (6), the frame position at bottom plate (6) is passed through bolt and first support fixed mounting at the both ends of compression roller (7).
6. The triangular silicon steel sheet detection adsorption device according to claim 1, wherein the primary inspection camera (2) comprises: a line camera and a bar light source.
7. The angle silicon steel sheet detection and adsorption device of claim 1, wherein the control system is a computer or an embedded host, and the control system is internally provided with a WIFI module.
8. The angle silicon steel sheet detection and adsorption device as claimed in claim 2, wherein the electromagnet shaft (14) is a four-segment connected segmented combination structure.
9. The angle silicon steel sheet detection adsorption device according to any one of claims 1 to 8, further comprising a static electricity elimination device (1) and a rechecking camera (5).
10. The angle silicon steel sheet detecting and adsorbing device as claimed in claim 9, wherein the static eliminating device (1) comprises: the static eliminator comprises a static eliminator base body (19), wherein the static eliminator base body (19) is of a long strip three-dimensional structure, the length of the static eliminator base body (19) is the same as the width of the bottom plate (6), and a fan-type static eliminator is arranged in a cavity of the static eliminator base body (19); both ends at electrostatic eliminator base member (19) are fixed respectively and are set up base member end cover (22), base member end cover (22) in set up the internal thread, frame rigidity at bottom plate (6) sets up fourth support (20), the upper end of fourth support (20) set up the trompil that supplies fastening knob (21) to pass, fastening knob (21) are provided with the external screw thread, fastening knob (21) pass behind the trompil with the internal thread swivelling joint in base member end cover (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121339533.4U CN215785026U (en) | 2021-06-16 | 2021-06-16 | Triangle silicon steel sheet detects adsorption equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121339533.4U CN215785026U (en) | 2021-06-16 | 2021-06-16 | Triangle silicon steel sheet detects adsorption equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215785026U true CN215785026U (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121339533.4U Active CN215785026U (en) | 2021-06-16 | 2021-06-16 | Triangle silicon steel sheet detects adsorption equipment |
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| Country | Link |
|---|---|
| CN (1) | CN215785026U (en) |
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2021
- 2021-06-16 CN CN202121339533.4U patent/CN215785026U/en active Active
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Effective date of registration: 20230327 Address after: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee after: SHANDONG POWER EQUIPMENT Co.,Ltd. Patentee after: Shandong Future Intelligent Technology Co.,Ltd. Address before: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee before: SHANDONG POWER EQUIPMENT Co.,Ltd. |