CN215782864U - Emulsifying machine for high-viscosity materials - Google Patents
Emulsifying machine for high-viscosity materials Download PDFInfo
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- CN215782864U CN215782864U CN202122307090.7U CN202122307090U CN215782864U CN 215782864 U CN215782864 U CN 215782864U CN 202122307090 U CN202122307090 U CN 202122307090U CN 215782864 U CN215782864 U CN 215782864U
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Abstract
The utility model discloses an emulsifying machine for high-viscosity materials, which comprises a container, a high-speed shaft, a first power device, a low-speed shaft, a second power device, a stirring head, vertical scrapers, a top cover, a ring piece, a plurality of vertical pieces and corresponding connecting pieces, wherein the stirring head is arranged at the lower end of the high-speed shaft, the top cover is hermetically connected with the container, the top ends of the vertical pieces are fixed on the ring piece, the connecting pieces are arranged in a polygon shape, the bottom of each vertical piece is arranged below the low-speed shaft through the connecting pieces, the vertical scrapers are fixed on the side surfaces of the vertical pieces and are tightly attached to the inner wall of the container, the low-speed shaft is positioned in the center of the container, the high-speed shaft is positioned between the low-speed shaft and the vertical pieces, and the bottom end of the high-speed shaft is higher than the bottom end of the low-speed shaft. The emulsifying machine provided by the utility model is suitable for stirring high-viscosity materials, and the connecting piece arranged below the low-speed shaft can quickly disperse, mix and homogenize the high-viscosity materials except for stirring the materials by the stirring head.
Description
Technical Field
The utility model relates to the field of emulsifying machines, in particular to an emulsifying machine for high-viscosity materials.
Background
At present, the mixing of materials is mostly completed through a stirrer, the viscosity of the materials is an important influence factor (the viscosity refers to the resistance capability of fluid to flow) in the working process of the stirrer, and for the materials with high viscosity such as ink and organic silicon, the viscosity of the materials is high, and the materials with high viscosity can not be quickly dispersed, mixed and uniform only by using a stirring head in the existing stirrer.
SUMMERY OF THE UTILITY MODEL
In view of the above disadvantages of the existing stirrer, the emulsifying machine for high-viscosity materials provided by the utility model is particularly suitable for stirring high-viscosity materials, and when the emulsifying machine works, the connecting piece arranged below the low-speed shaft can quickly disperse, mix and homogenize the high-viscosity materials except for stirring the materials by the stirring head.
In order to achieve the above purpose, the embodiment of the utility model adopts the following technical scheme:
an emulsifying machine for high-viscosity materials comprises a container, a high-speed shaft, a first power device, a low-speed shaft, a second power device and a stirring head, wherein the first power device drives the high-speed shaft to rotate, the second power device drives the low-speed shaft to rotate, the lower ends of the high-speed shaft and the low-speed shaft are suspended in the container, the stirring head is installed at the lower end of the high-speed shaft, the emulsifying machine further comprises a vertical scraper, a top cover, a ring piece, a plurality of vertical pieces and corresponding connecting pieces, the top cover is located at the top of the container and is in sealed connection with the container, the top ends of the vertical pieces are all fixed on the ring piece, the connecting pieces are arranged in a polygon shape, the bottom of each vertical piece is installed below the low-speed shaft through the connecting pieces, the vertical scraper is fixed on the side face of each vertical piece and is tightly attached to the inner wall of the container, the lower ends of the high-speed shaft and the low-speed shaft are both located in the ring piece, the low-speed shaft is located in the center of the container, the high-speed shaft is located between low-speed shaft and the vertical component, and the bottom of high-speed shaft is higher than the bottom of low-speed shaft.
According to one aspect of the utility model, the emulsifying machine comprises three vertical parts, three connecting parts and three vertical scrapers, the bottom of each vertical part is arranged below the low-speed shaft through one connecting part, only one vertical scraper is arranged on the side surface of each vertical part, and the three vertical scrapers are arranged on the side surfaces of the vertical parts in a relatively staggered mode in the height direction.
According to one aspect of the utility model, the emulsifying machine further comprises an anchoring head, the anchoring head is installed at the bottom of the low-speed shaft, each connecting piece is arranged in a triangular mode, each connecting piece comprises two oblique pieces and a horizontal piece, the horizontal piece is arranged horizontally, the bottom of the vertical piece is respectively connected with one end of the horizontal piece and the anchoring head through the two oblique pieces, and the other end of the horizontal piece is also connected with the anchoring head.
According to one aspect of the utility model, the emulsifying machine further comprises a transverse scraper fixed on the horizontal member and close to the bottom of the container, the bottom ends of the three vertical members are at the same level or not, and the bottom ends of the three vertical members are all higher than the top surface of the horizontal member.
According to one aspect of the utility model, the bottom ends of the three vertical members are not at the same level, and the three connecting members are triangles of different sizes.
According to one aspect of the utility model, the vertical part comprises an upper vertical part, a lower vertical part and a height adjusting device, wherein the upper vertical part is connected with the lower vertical part into a whole through the height adjusting device; the emulsifying machine also comprises a feed inlet and a discharge outlet, wherein the feed inlet is positioned on the top cover, and the discharge outlet is positioned at the bottom of the container.
The implementation of the utility model has the advantages that: the utility model discloses an emulsifying machine for high-viscosity materials, which comprises a container, a high-speed shaft, a first power device, a low-speed shaft, a second power device, stirring heads, vertical scrapers, a top cover, a ring piece, a plurality of vertical pieces and corresponding connecting pieces, wherein the lower ends of the high-speed shaft and the low-speed shaft are suspended in the container, the stirring heads are installed at the lower end of the high-speed shaft (two stirring heads are generally arranged at the lower end of the high-speed shaft), the top ends of the vertical pieces are all fixed on the ring piece, the bottom of each vertical piece is installed below the low-speed shaft through the connecting pieces, and the top cover is hermetically connected with the container. The lower ends of the high-speed shaft and the low-speed shaft are both positioned in the annular piece, the low-speed shaft is positioned in the center of the container, the high-speed shaft is positioned between the low-speed shaft and the vertical piece, when the second power equipment drives the low-speed shaft to rotate, the low-speed shaft drives the whole vertical piece and the annular piece to rotate at low speed through the connecting piece, and the first power equipment drives the high-speed shaft to rotate at high speed, so that high-viscosity materials can be sheared, dispersed and fully mixed in a very intensive manner; in addition, because a plurality of connecting pieces are adopted and the connecting pieces are arranged in a polygonal manner, the materials at the bottom of the container can be stirred and mixed more fully, and the bottom end of the high-speed shaft is higher than that of the low-speed shaft, so that the materials at the bottom can be sheared, dispersed and mixed fully through the stirring head by the connecting pieces rotating at a low speed. And finally, the vertical scraper is fixed on the side surface of the vertical part and tightly attached to the inner wall of the container, and the horizontal scraper is fixed on the horizontal part and tightly attached to the bottom of the container, so that the vertical scraper and the horizontal scraper can clean all materials on the inner wall and the bottom of the container when rotating.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only one embodiment of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the emulsifying machine for high-viscosity materials of the present invention;
fig. 2 is a plan structure view of the connecting member in the dispersion machine of the present invention connected to the vertical member, the anchoring head, and the horizontal scraper, respectively;
fig. 3 is a schematic structural diagram of a vertical member in the dispersing machine of the present invention when the height of the vertical member can be adjusted.
Detailed Description
The following further description is made with reference to the accompanying drawings and examples,
as shown in fig. 1 to 3, an emulsifying machine for high-viscosity materials comprises a container 1, a high-speed shaft 2, a first power device 4, a low-speed shaft 3, a second power device 7 and a stirring head 5, wherein the first power device 4 drives the high-speed shaft 2 to rotate, the second power device 7 drives the low-speed shaft 3 to rotate, the lower ends of the high-speed shaft 2 and the low-speed shaft 3 are suspended in the container 1, the stirring head 5 is installed at the lower end of the high-speed shaft 2, the emulsifying machine further comprises a vertical scraper 11, a top cover 10, a ring member 8, a plurality of vertical members 9 and corresponding connecting members 6, the top cover 10 is located at the top of the container 1 and is connected with the container 1 in a sealing manner, the top ends of the plurality of vertical members 9 are all fixed on the ring member 8, the connecting members 6 are arranged in a polygonal manner, the bottom of each vertical member 9 is installed below the low-speed shaft 3 through the connecting member 6, the vertical scraper 11 is fixed at the side surface of the vertical member 9 and is tightly attached to the inner wall of the container 1, the lower ends of the high-speed shaft 2 and the low-speed shaft 3 are both positioned in the annular piece 8, the low-speed shaft 3 is positioned in the center of the container 1, the high-speed shaft 2 is positioned between the low-speed shaft 3 and the vertical piece 9, and the bottom end of the high-speed shaft 2 is higher than that of the low-speed shaft 3.
In practical applications, the first power plant 4 and the second power plant 7 are generally motors, preferably variable-frequency adjustable-speed motors, and the rotation speed of the motors can be adjusted according to different processes and different viscosities. Because the upper ends of the vertical parts 9 are suspended, in order to ensure the stability of the vertical parts 9 in the rotating operation, the emulsifying machine is provided with three vertical parts 9, three connecting pieces 6 and three vertical scrapers 11, and the top ends of the three vertical parts 9 are all fixed on the ring-shaped piece 8, so that the upper ends of the three vertical parts 9 are connected with the ring-shaped piece 8 into a whole, and the stability of the ring-shaped piece 8 and the vertical parts 9 in the rotating operation is improved; the bottom of each vertical member 9 is installed below the low-speed shaft 3 through a connecting piece 6, only one vertical scraper 11 is installed on the side surface of each vertical member 9, and three vertical scrapers 11 are installed on the side surface of each vertical member 9 in a height direction in a relatively staggered mode, that is to say: the sum of the heights of the three vertical scrapers 11 is not less than the height of the vertical member 9, and when the sum of the heights of the three vertical scrapers 11 is greater than the height of the vertical member 9 (the sum of the heights of the three vertical scrapers 11 is greater than the height of the vertical member 9 and is generally controlled within 15 cm), the adjacent vertical scrapers 11 are overlapped in the height direction.
In practical application, the emulsion machine is provided with an anchoring head 12, the anchoring head 12 is installed at the bottom of the low-speed shaft 3, each connecting piece 6 is arranged in a triangular mode, each connecting piece 6 comprises two oblique pieces 61 and a horizontal piece 62, the horizontal pieces 62 are arranged horizontally, the bottom of each vertical piece 62 is connected with one end of the anchoring head 12 and one end of the corresponding horizontal piece 62 through the two oblique pieces 61, the other end of each horizontal piece 62 is connected with the anchoring head 12, and the angle between the adjacent horizontal pieces 62 is 120 degrees.
In practice, the emulsifying machine also comprises a transverse scraper 16, in order to clean the material at the bottom of the container 1, the transverse scraper 16 being fixed to the horizontal member 62 and abutting against the bottom of the container 1. As the triangular shape is most stable, the utility model preferably provides three connecting members 6, and each connecting member 6 is arranged in a triangle, and the bottom ends of the three vertical members 9 are or are not at the same level, but the transverse scrapers 16 are mounted at the same level. Because the bottom of three vertical parts 9 all is higher than the top surface of horizontal part 62, connecting piece 6 is the triangle-shaped of tilt state like this, and in the direction of height, the position of horizontal part 62 is minimum, and the position that slant 61 and vertical part 9 bottom are connected is highest, and when second power equipment 7 drove low-speed axle 3 and rotates, the material that is the triangle-shaped of tilt state 6 can let container 1 bottom stirs and mixes more fully. In general, the connection positions of the slant members 61 and the bottom ends of the three vertical members 9 are at the same horizontal level, that is: the bottom ends of the three vertical pieces 9 are at the same horizontal height, and the sizes and the heights of the three connecting pieces 6 are the same (as shown in fig. 2); if the volume of the container 1 is large or the diameter of the container 1 is too large, the bottom ends of the three vertical members 9 are not at the same level, that is: the three connecting pieces 6 are all triangular in an inclined state, but the sizes and the heights of the three connecting pieces 6 are different.
In practical application, the emulsifying machine further comprises a feeding hole 15 and a discharging hole 13, wherein the feeding hole 15 is positioned on the top cover 10, the feeding hole 15 and the discharging hole 13 are generally provided with sealing covers, and the discharging hole 13 is positioned at the bottom of the container 1; the emulsifying machine is particularly suitable for stirring high-viscosity materials, when the emulsifying machine works normally, the jacking device 14 suspends the lower ends of the high-speed shaft 2 and the low-speed shaft 3 in the container 1, wherein the low-speed shaft 3 is positioned in the center of the container 1, the high-speed shaft 2 is positioned between the low-speed shaft 3 and the vertical part 9, then, the top cover 10 is hermetically connected with the container 1, the second power equipment 7 is started to drive the low-speed shaft 3 to rotate at a low speed, the sealing cover of the feeding port 15 is opened, and the materials are fed into the container 1 step by step; after throwing the material and accomplishing, will seal the lid and cover, let whole container 1 be in encapsulated situation, at this moment, start first power equipment 4 and drive high-speed axle 2 and carry out high-speed rotatory, let the material mix under the circumstances in vacuum and stir in addition, and get rid of the bubble that stirring in-process produced, except that stirring head 5 stirs the material, low-speed axle 3 has driven vertical component 9 and loop forming element 8 through connecting piece 6 and has carried out low-speed rotatory, can receive the shearing of high viscosity material very strong row, dispersion and intensive mixing, especially, a plurality of connecting pieces 6 of container 1 bottom can let the material of bottom stir more fully, mix, thereby make and to make high viscosity material fast dispersion, mix and even, after the stirring is accomplished, the material is discharged from discharge gate 13. In addition, as shown in fig. 3, when the height of the container 1 is changed, in order to adapt the vertical member 9, the anchoring head 12 and the connecting member 6 to the height change of the container 1, the height of the vertical member 9 can be adjusted, the vertical member 9 includes an upper vertical member 91, a lower vertical member 92 and a height adjusting device 93, the upper vertical member 91 is integrally connected with the lower vertical member 92 through the height adjusting device 93, and the height adjusting device 93 is of various types, such as: the height adjusting device 93 comprises a sleeve 931 and a fastening member 932, holes are formed in corresponding positions of the height adjusting device 93, the upper vertical member 91 and the lower vertical member 92, the upper vertical member 91 is inserted into the upper end of the sleeve 931, the lower vertical member 92 is inserted into the lower end of the sleeve 931, and the fastening member 932 penetrates through the holes to connect the upper vertical member 91, the lower vertical member 92 and the height adjusting device 93 into a whole; when the height of the vertical member 9 is adjusted, the fastener 932 is loosened to extend or shorten the lower vertical member 92, after the height of the vertical member 9 is adjusted to the proper position, the fastener 932 is screwed, and finally, the anchoring head 12 is installed at the bottom of the low-speed shaft 3.
The implementation of the utility model has the advantages that: the utility model discloses an emulsifying machine for high-viscosity materials, which comprises a container 1, a high-speed shaft 2, a first power device 4, a low-speed shaft 3, a second power device 7, a stirring head 5, a vertical scraper 11, a top cover 10, a ring member 8, a plurality of vertical members 9 and corresponding connecting members 6, wherein the lower ends of the high-speed shaft 2 and the low-speed shaft 3 are suspended in the container 1, the stirring head 5 is arranged at the lower end of the high-speed shaft 2 (two stirring heads 5 are generally arranged at the lower end of the high-speed shaft 2), the top ends of the vertical members 9 are all fixed on the ring member 8, the bottom of each vertical member 9 is arranged below the low-speed shaft 3 through the connecting members 6, because the top cover 10 is connected with the container 1 in a sealing way, when the first power device 4 drives the high-speed shaft 2 to rotate at high speed, the material can be mixed and stirred under the vacuum condition, and simultaneously, air bubbles generated in the stirring process can be completely removed. The lower ends of the high-speed shaft 2 and the low-speed shaft 3 are both positioned in the annular piece 8, the low-speed shaft 3 is positioned in the center of the container 1, the high-speed shaft 2 is positioned between the low-speed shaft 3 and the vertical piece 9, when the second power equipment 7 drives the low-speed shaft 3 to rotate, the low-speed shaft 3 drives the whole vertical piece 9 and the annular piece 8 to rotate at low speed through the connecting piece 6, and the first power equipment 4 drives the high-speed shaft 2 to rotate at high speed, so that high-viscosity materials can be sheared, dispersed and fully mixed in a very intensive manner; in addition, owing to adopted a plurality of connecting pieces 6 and connecting piece 6 to be the polygon and arranged, can let the material of container 1 bottom stir, mix more fully, in addition the bottom of high-speed axle 2 is higher than the bottom of low-speed axle 3, and the rotatory connecting piece 6 of low-speed can also let the material of bottom shear once more, dispersion and intensive mixing through agitator head 5 to make high viscosity material fast dispersion, mix and even. Finally, the vertical scraper 11 is fixed on the side surface of the vertical part 9 and tightly attached to the inner wall of the container 1, and the horizontal scraper 16 is fixed on the horizontal part 62 and tightly attached to the bottom of the container 1, so that the vertical scraper 11 and the horizontal scraper 16 can completely clean the materials on the inner wall and the bottom of the container 1 when rotating.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention disclosed herein are intended to be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (6)
1. An emulsifying machine for high-viscosity materials comprises a container, a high-speed shaft, a first power device, a low-speed shaft, a second power device and a stirring head, wherein the first power device drives the high-speed shaft to rotate, the second power device drives the low-speed shaft to rotate, the lower ends of the high-speed shaft and the low-speed shaft are suspended in the container, and the stirring head is installed at the lower end of the high-speed shaft, the low-speed shaft is positioned in the center of the container, the high-speed shaft is positioned between the low-speed shaft and the vertical piece, and the bottom end of the high-speed shaft is higher than that of the low-speed shaft.
2. The emulsifying machine for high-viscosity materials according to claim 1, wherein the emulsifying machine comprises three vertical members, three connecting members and three vertical scrapers, the bottom of each vertical member is mounted below the low-speed shaft through one connecting member, only one vertical scraper is mounted on the side surface of each vertical member, and the three vertical scrapers are mounted on the side surfaces of the vertical members in a relatively staggered manner in the height direction.
3. The emulsifying machine for high viscosity materials according to claim 2, further comprising an anchoring head installed at the bottom of the low speed shaft, each connecting member being arranged in a triangle, each connecting member comprising two slant members and one horizontal member, the horizontal member being arranged horizontally, the bottom of the vertical member being connected to one end of the horizontal member and the anchoring head through the two slant members, respectively, and the other end of the horizontal member being also connected to the anchoring head.
4. The emulsifying machine for high-viscosity materials according to claim 3, characterized in that it further comprises a transverse scraper fixed on the horizontal member and abutting against the bottom of the container, the bottom ends of said three vertical members being at or not at the same level, and the bottom ends of said three vertical members being higher than the top surface of the horizontal member.
5. The emulsifying machine for high-viscosity materials according to claim 4, characterized in that the bottom ends of said three vertical members are not at the same level, and said three connecting members are triangles of different sizes.
6. The emulsifying machine for high-viscosity materials according to any one of claims 1 to 5, wherein the vertical member comprises an upper vertical member, a lower vertical member and a height adjusting device, and the upper vertical member is connected with the lower vertical member into a whole through the height adjusting device; the emulsifying machine also comprises a feed inlet and a discharge outlet, wherein the feed inlet is positioned on the top cover, and the discharge outlet is positioned at the bottom of the container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122307090.7U CN215782864U (en) | 2021-09-23 | 2021-09-23 | Emulsifying machine for high-viscosity materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122307090.7U CN215782864U (en) | 2021-09-23 | 2021-09-23 | Emulsifying machine for high-viscosity materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215782864U true CN215782864U (en) | 2022-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122307090.7U Active CN215782864U (en) | 2021-09-23 | 2021-09-23 | Emulsifying machine for high-viscosity materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215782864U (en) |
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2021
- 2021-09-23 CN CN202122307090.7U patent/CN215782864U/en active Active
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