CN1167496C - bowl mixer - Google Patents
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- CN1167496C CN1167496C CNB00127824XA CN00127824A CN1167496C CN 1167496 C CN1167496 C CN 1167496C CN B00127824X A CNB00127824X A CN B00127824XA CN 00127824 A CN00127824 A CN 00127824A CN 1167496 C CN1167496 C CN 1167496C
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- paddle
- stirring shaft
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- bowl
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- 239000007788 liquid Substances 0.000 claims abstract description 50
- 238000003756 stirring Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 25
- 239000000463 material Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
本发明涉及一种搅拌器,尤其涉及一种混合效率高的高效碗式搅拌机。The invention relates to a mixer, in particular to a high-efficiency bowl mixer with high mixing efficiency.
搅拌器一般按装在搅拌机中,与搅拌容器一起完成分散、乳化、混匀、溶解、吸收、萃取等化学反应,以及传热过程,因此搅拌机广泛应用于化工、日用化工、食品等行业。The agitator is generally installed in the agitator, and together with the agitation container completes chemical reactions such as dispersion, emulsification, mixing, dissolution, absorption, extraction, and heat transfer, so the agitator is widely used in chemical industry, daily chemical industry, food and other industries.
在混合容器中,通过搅拌器的运转使容器内的液体流动。根据液体流动的型式可分为三种主要类型:其一,切向流动型式,所述的切向流动型式是指容器内液体流动的方向平行于桨叶运动方向;其二,辐射流动型式,所述的辐射流动型式是由于离心力的作用,液体由桨叶往外排料,形成辐射型的液流;其三,轴向流动型式,所述的轴向流动型式是指液体流动方向平行于转动轴。In a mixing vessel, the liquid in the vessel is made to flow by the operation of the agitator. According to the type of liquid flow, it can be divided into three main types: first, tangential flow type, which means that the direction of liquid flow in the container is parallel to the direction of blade movement; second, radial flow type, The radial flow pattern is due to the action of centrifugal force, the liquid is discharged from the blades to form a radial liquid flow; third, the axial flow pattern, the axial flow pattern refers to the liquid flow direction parallel to the rotation axis.
在上述的三种液体流动的类型中,其中轴向流动是一种较重要且有效的流动型式,它是化妆品和洗涤用品工业中混合效率很高的一种优选流动型式。但是在实际生产过程中,任何一种搅拌器中所产的液体流动型式,都是希望是三种流动型式的组合,因为在不同的情况下,各种流动型式所作的贡献均有所不同,在任何混合设备中,甚至在任何一种搅拌器中所产的流型,都是希望是三种流动型式的组合,而在任何混合设备中,搅拌混合时所形成的液体流动型式与混合容器的大小和形状、以及所用的桨叶和混合器件的速度、形状与类型有密切的关系。Among the above three types of liquid flow, axial flow is a more important and effective flow pattern, and it is a preferred flow pattern with high mixing efficiency in the cosmetics and cleaning products industry. However, in the actual production process, the liquid flow pattern produced in any agitator is expected to be a combination of the three flow patterns, because in different situations, the contributions of various flow patterns are different. In any mixing equipment, even in any kind of agitator, the flow pattern is expected to be a combination of three flow patterns, and in any mixing equipment, the liquid flow pattern formed when stirring and mixing has nothing to do with the mixing vessel The size and shape of the mixer, as well as the speed, shape and type of the blades and mixing devices used are closely related.
现有技术搅拌器(请参见图3所示)通常由搅拌轴1和位于搅拌轴1上的桨叶2组成,搅拌器在混合容器3中经电机带动旋转,桨叶2便将原先位于混合容器3上部的粉末带下,与其他物料混合,形成均匀的液体,但是在实际生产过程中,仍然存在搅拌不均匀的现象,其原因是:The prior art stirrer (see also shown in Fig. 3) usually is made up of stirring shaft 1 and the
一.液体没有产生轴向流动。1. The liquid does not produce axial flow.
由于现有技术搅拌器其桨叶2是浆式结构,因此该桨叶2随着电动机的旋转使液体的流动仅产生涡流形式的流动,没有产生轴向流动,所以混合容器3内的物料搅拌不均匀;Because its
二.搅拌器的安置位置难以适从。2. The location of the agitator is difficult to fit.
由于现有技术搅拌器其桨叶2是浆式结构,其难以在混合容器3内形成完全的混合搅拌,因此当桨叶2在混合容器3内上部位置时,对于高粘度、高比重物料或液体,只能产生层流,混合较困难;而因此当桨叶2在混合容器3内下部位置时,对于比重较轻的粉末或絮状浮料,该搅拌器难以将浮在液体上层的浮料或液体带下,进行混合与搅拌,因此其不能完成真正混合与搅拌工作。Because the
本发明的目的在于提供一种改进的碗式搅拌器,它能将混合容器内的物料进行充分的混合与搅拌。The object of the present invention is to provide an improved bowl mixer which can fully mix and stir the materials in the mixing container.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种碗式搅拌器,包括一搅拌轴及其轴套,以及设置在搅拌轴轴套上的至少一桨叶;其特点是:A bowl type agitator comprises a stirring shaft and its sleeve, and at least one paddle arranged on the stirring shaft sleeve; its characteristics are:
所述的桨叶包括,固定设置在轴套上的圆盘;在该圆盘上设有多个液流孔;在该圆盘下设置有至少两瓣桨叶瓣,该桨叶瓣沿圆盘的下侧面向下垂直延伸形成。The paddle includes a disc fixed on the shaft sleeve; a plurality of liquid flow holes are arranged on the disc; at least two paddles are arranged under the disc, and the paddles are arranged along the circular The lower side of the disc is formed by vertically extending downward.
在上述的碗式搅拌器中,其中,所述的桨叶的内侧端与轴套侧壁固定连接。In the above-mentioned bowl mixer, wherein, the inner end of the paddle is fixedly connected to the side wall of the shaft sleeve.
在上述的碗式搅拌器中,其中,所述的桨叶呈圆锥形结构,桨叶瓣与搅拌轴轴套侧壁之间的夹角α的范围在45°~75°之间。In the above-mentioned bowl agitator, wherein, the paddle is in a conical structure, and the angle α between the paddle flap and the side wall of the stirring shaft sleeve is in the range of 45° to 75°.
在上述的碗式搅拌器中,其中,所述的位于桨叶瓣与搅拌轴轴套侧壁之间的夹角α的最佳角度为60°位置。In the above-mentioned bowl mixer, wherein, the optimal angle α between the paddle vane and the side wall of the stirring shaft sleeve is 60°.
在上述的碗式搅拌器中,其中,所述的液流孔是具有一定大小的圆形通孔。In the above bowl mixer, wherein, the liquid flow hole is a circular through hole with a certain size.
在上述的碗式搅拌器中,其中,在所述的搅拌轴上下适当位置处分别各设置一桨叶。In the above-mentioned bowl mixer, one paddle is respectively arranged at appropriate positions above and below the stirring shaft.
在上述的碗式搅拌器中,其中,所述的两桨叶设置呈锥形面分别向上与向下的结构形式。In the above-mentioned bowl mixer, wherein, the two paddles are arranged in the form of a structure in which the conical surfaces are upward and downward respectively.
本发明碗式搅拌器由于采用了上述的技术方案,使之与现有技术相比,具有以下的优点和积极效果:Compared with the prior art, the bowl mixer of the present invention has the following advantages and positive effects due to the adoption of the above-mentioned technical scheme:
一.液体在容器能产生轴向流动。1. The liquid can generate axial flow in the container.
本发明由于桨叶呈圆锥形状,桨叶瓣的高度呈内深外浅,当桨叶随搅拌轴旋转时,容器内液体因离心力的作用而向外且向上甩出,且在容器下部形成局部真空,从而将液体从圆盘的液流孔向下吸入,液流并随之作轴向运动,并且使液流由上而下流到容器内壁再向上回流,形成完全的轴向流动。In the present invention, because the paddles are conical, the height of the blades is deep inside and shallow outside. When the paddles rotate with the stirring shaft, the liquid in the container is thrown outward and upward due to the centrifugal force, and a partial The vacuum sucks the liquid downward from the liquid flow hole of the disc, and the liquid flow moves axially along with it, and makes the liquid flow from top to bottom to the inner wall of the container and then flows back upwards, forming a complete axial flow.
二.能根据特殊情况安置搅拌器的位置。2. The location of the agitator can be arranged according to special circumstances.
本发明由于若将桨叶作相反方向安装时,可形成完全相反的液流型式,因此可根据不同情况,在搅拌轴适当位置设置锥面相向的桨叶,从而可使特殊条件的容器与物料得到充分的混合与搅拌。In the present invention, if the paddles are installed in the opposite direction, completely opposite liquid flow patterns can be formed. Therefore, according to different situations, paddles with conical surfaces facing each other can be arranged at the appropriate position of the stirring shaft, so that containers with special conditions can be mixed with materials. Get well mixed and stirred.
通过以下对本发明碗式搅拌器的一实施例结合其附图的描述,可以进一步理解本发明的目的、具体结构特征和优点。其中,附图为:The purpose, specific structural features and advantages of the present invention can be further understood through the following description of an embodiment of the bowl mixer of the present invention in conjunction with the accompanying drawings. Among them, the attached figure is:
图1是依据本发明提出的碗式搅拌器的整体结构示意图;Fig. 1 is the overall structural representation of the bowl mixer proposed according to the present invention;
图2是本发明碗式搅拌器中桨叶部分结构示意图;Fig. 2 is a schematic structural view of the paddle part in the bowl mixer of the present invention;
图3是现有技术搅拌器的结构示意图。Fig. 3 is a structural schematic diagram of a stirrer in the prior art.
如图1所示,这是本发明碗式搅拌器的整体结构示意图。本发明由搅拌轴10和设置在搅拌轴10上的桨叶20组成,在搅拌轴10上设有一轴套11,所述的桨叶20通过与轴套11的连接而设置在搅拌轴10上。As shown in Figure 1, this is a schematic diagram of the overall structure of the bowl mixer of the present invention. The present invention consists of a
如图2所示,这是本发明碗式搅拌器中桨叶部分结构示意图。所述的桨叶20由圆盘21和固定设置在圆盘21下的桨叶瓣23组成。其中,As shown in FIG. 2 , this is a structural schematic diagram of the paddle part in the bowl mixer of the present invention. The
所述的圆盘21套设在搅拌轴10的轴套11外,且与轴套11外壁紧密固定结合;在该圆盘21上设有多数个液流孔22,该液流孔22可以是各种形式,在本发明中,液流孔采用的是具有一定大小的圆形通孔,用以提供容器内上部液体通畅流动的渠道;The
所述的桨叶瓣23设置在圆盘21下,该桨叶瓣23是沿圆盘21的下侧面211向下垂直延伸形成,而桨叶22的内侧端与搅拌轴10轴套11侧壁固定连接在一起,因此,圆盘21和桨叶瓣23与搅拌轴10外的轴套11可一体成型,在本发明中,圆盘21和桨叶瓣23都是通过焊接与搅拌轴10的轴套11连接在一起;桨叶瓣23可以是规则的矩形,也可以是不规则的矩形,在本发明中桨叶瓣23采用了梯形形状,即桨叶瓣23与搅拌轴10轴套11侧壁之间的夹角α小于90°,一般在45°~75°之间的范围内,较佳的角度在60°左右为好,由此使整个桨叶20部分呈圆锥形状的结构;并且,桨叶瓣23至少设置有两瓣,在实际使用中,设置多少瓣桨叶瓣23和设置多少个液流孔22是根据搅拌容器和搅拌器的大小来决定,在通常情况下,桨叶瓣23的个数与液流孔22的个数基本相同,由此,使容器内形成有效的液体流动型式。The
在特殊情况下,比如液体混合的容器比较大,或者物料的种类较多并且各物料的比重均不相同,为了能将容器内的物料安全混合与搅拌均匀,可以在搅拌轴10的上下适当位置处分别各设置一桨叶20,而且可以将两桨叶20设置呈锥形面分别向上与向下的结构形式,使特殊条件的容器与物料得到充分的混合与搅拌。In special cases, such as the liquid mixing container is relatively large, or there are many types of materials and the specific gravity of each material is not the same, in order to safely mix and stir the materials in the container, it can be adjusted at the appropriate position above and below the stirring
本发明是这样工作的:The invention works like this:
当电机带动搅拌轴10转动时,位于搅拌轴10轴套11上的桨叶20也随之旋转,桨叶20通过其桨叶瓣23将容器内的液体推动并作切向运动,因桨叶20呈圆锥形状,其高度呈内深外浅的桨叶瓣23使液体受到离心力的作用向外且向上甩出,在容器中心部位与桨叶瓣23位置处形成了局部真空,这时圆盘21上的液流孔22就会有液流吸入,液流流经液流孔22后作轴向运动,使液流由上而下流到容器内壁再向上回流;当旋转速度发生变化时,液流也会不同。When the motor drives the
然而,当将桨叶20反向安装时(即将桨叶瓣23向上),此时可得到与上面所述的液流完全相反的液流型式,这时液体会飞溅,然后产生旋涡。However, when the
而当将两个桨叶20同时设置在同一搅拌轴10上组合使用时,可以将两桨叶20的锥形面分别向上与向下设置,即将上桨叶20的桨叶瓣23向下设置,而将下桨叶20的桨叶瓣23向上设置,此时可产生多种液体流动的型式,使搅拌混合效果更佳,从而能轻松且容易地将不同比重的多种物料在大容器内得到充分的混合与搅拌。And when two
综上所述,本发明碗式搅拌器由于其符合工程力学和流体力学原理,使液体在容器内能产生包括轴向流动在内的多种型式的液体流动,因此即使对于高粘度、高比重液体,不仅能产生层流,也就能轻松且容易地达到均匀混合;同时,由于其结构形式能进行特殊的组合,由此在容器内可容易强化混合作用,从而可使特殊条件的容器与物料得到充分的混合与搅拌,因此极为实用。In summary, the bowl agitator of the present invention conforms to the principles of engineering mechanics and fluid mechanics, so that the liquid can generate various types of liquid flow including axial flow in the container, so even for high viscosity, high specific gravity The liquid can not only produce laminar flow, but also can easily and easily achieve uniform mixing; at the same time, because of its special structure, it can easily strengthen the mixing effect in the container, so that the container with special conditions can be combined with The material is fully mixed and stirred, so it is very practical.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB00127824XA CN1167496C (en) | 2000-12-07 | 2000-12-07 | bowl mixer |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB00127824XA CN1167496C (en) | 2000-12-07 | 2000-12-07 | bowl mixer |
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| CN1356159A CN1356159A (en) | 2002-07-03 |
| CN1167496C true CN1167496C (en) | 2004-09-22 |
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| CNB00127824XA Expired - Fee Related CN1167496C (en) | 2000-12-07 | 2000-12-07 | bowl mixer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101708382B (en) * | 2009-12-07 | 2012-10-03 | 昆明冶金研究院 | Extraction and back-extraction device |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9375691B2 (en) * | 2012-09-11 | 2016-06-28 | Halliburton Energy Services, Inc. | Method and apparatus for centrifugal blending system |
| CN106422835A (en) * | 2016-11-11 | 2017-02-22 | 扬州宏远新材料股份有限公司 | Stirring device |
| CN107469661A (en) * | 2017-08-11 | 2017-12-15 | 吴云萍 | Head face hump formula is without wing agitator disk and without wing agitating device |
| CN109821440A (en) * | 2019-03-19 | 2019-05-31 | 黑龙江兰德超声科技股份有限公司 | A kind of oil particles dispersal device based on coupling |
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2000
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101708382B (en) * | 2009-12-07 | 2012-10-03 | 昆明冶金研究院 | Extraction and back-extraction device |
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