CN215754250U - Double-layer packaging structure of compressor - Google Patents
Double-layer packaging structure of compressor Download PDFInfo
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- CN215754250U CN215754250U CN202121721128.9U CN202121721128U CN215754250U CN 215754250 U CN215754250 U CN 215754250U CN 202121721128 U CN202121721128 U CN 202121721128U CN 215754250 U CN215754250 U CN 215754250U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
The utility model provides a double-layer packaging structure of a compressor, which comprises an upper layer packaging structure and a lower layer packaging structure, wherein the upper layer packaging structure and the lower layer packaging structure are formed by an upper cover plate, a packaging bag, an upper foam base plate, a lower foam base plate, a middle cover plate, an upper foam base plate, a lower foam base plate and a forklift tray which are sequentially arranged from top to bottom; in each layer of packaging structure, a limiting cavity for limiting the compressor is formed between the upper foam backing plate and the lower foam backing plate; when the compressor is limited between the upper foam base plate and the lower foam base plate, the upper foam base plate, the lower foam base plate, the upper cover plate, the middle cover plate and the forklift tray form a bearing and fastening structure through the support upright posts, the binding tapes and the winding film bale wrapping and fastening, the support upright posts resist the force exerted on the upper cover plate due to the tensioning of the binding tapes, and the whole package is not loosened and does not slide through the special design limit support upright posts of the middle cover plate and the forklift tray. The utility model solves the collision risk of the compressor in the transportation process, reduces the packaging cost and material consumption of the compressor and saves non-renewable resources.
Description
Technical Field
The utility model relates to the technical field of product packaging, in particular to a double-layer packaging structure of a compressor.
Background
At the tail end of a compressor production line, the assembled compressor needs to be subjected to offline packaging, the conventional compressor packaging mainly uses corrugated paper, log plates and other materials, the packaging is complicated, the price is high, national non-renewable resources are consumed, and the energy conservation, emission reduction and environmental protection promotion are not facilitated.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned technical problems, a double-layer packaging structure for a compressor is provided. The utility model mainly utilizes the limit cavity formed between the upper foam cushion plate and the lower foam cushion plate for limiting the compressor, and the support upright posts resist the force of pulling the edge of the upper cover plate to shake due to the tightening of the binding belt, so that the integral package is more stable and reliable, and the upper and lower foam cushion plates made of polystyrene can be recycled and the package cost is reduced. The technical means adopted by the utility model are as follows:
a double packing structure of a compressor, comprising: the packaging structure comprises an upper layer packaging structure and a lower layer packaging structure, wherein the upper layer packaging structure and the lower layer packaging structure are formed by an upper cover plate, a packaging bag, an upper foam base plate, a lower foam base plate, a middle cover plate, an upper foam base plate, a lower foam base plate and a forklift tray which are sequentially arranged from top to bottom; in each layer of packaging structure, a limiting cavity for limiting the compressor is formed between the upper foam backing plate and the lower foam backing plate;
in the upper packaging structure, an upper foam base plate and a lower foam base plate are arranged between an upper cover plate and a middle cover plate to form a first limiting cavity for limiting a plurality of compressors on the upper layer; the upper side of the upper foam backing plate is connected with the lower side of the upper cover plate, the lower side of the upper foam backing plate is connected with the tops of the plurality of compressors on the upper layer in a matching mode, the upper side of the lower foam backing plate is connected with the bottoms of the plurality of compressors on the upper layer in a matching mode, and the lower side of the lower foam backing plate is connected with the upper side of the middle cover plate;
in the lower-layer packaging structure, an upper foam base plate and a lower foam base plate are arranged between a middle cover plate and a forklift tray to form a second limiting cavity for limiting a plurality of compressors at the lower layer; the upper side of the upper foam base plate is connected with the lower side of the middle cover plate, the lower side of the upper foam base plate is connected with the tops of the plurality of compressors at the lower layer in a matching mode, the upper side of the lower foam base plate is connected with the bottoms of the plurality of compressors at the lower layer in a matching mode, and the lower side of the lower foam base plate is connected with the upper side of the forklift tray;
supporting columns are arranged at four corners of the double-layer packaging structure, and a binding belt wound outside the double-layer packaging structure and a winding film arranged outside the binding belt are arranged outside the double-layer packaging structure;
when the compressor is limited between the upper foam base plate and the lower foam base plate, the upper foam base plate, the lower foam base plate, the upper cover plate, the middle cover plate and the forklift tray form a bearing fastening structure through the supporting upright posts, the binding tapes and the winding films, the packaging bags and the supporting upright posts are protection structures, and the binding tapes and the winding films are bundling fastening structures; the supporting columns are used for resisting force applied to the upper cover plate due to tensioning of the binding belts, and the whole package is not loosened and does not slide through the special design of the middle cover plate and the forklift tray.
Furthermore, the upper foam cushion plate and the lower foam cushion plate are both made of polystyrene foam, can be recycled and meet the RoHS detection standard.
Furthermore, the lower surface design of going up the foam backing plate has and is used for carrying out the first spacing groove that cooperates with compressor top cambered surface and lifting hook and is connected, and first spacing groove and top cambered surface and lifting hook's profile phase-match.
Furthermore, the upper surface design of lower foam backing plate has the second spacing groove that is used for carrying out the cooperation with compressor bottom cambered surface and landing leg and is connected, and the profile phase-match of second spacing groove and bottom cambered surface and landing leg.
Furthermore, the bottom of the first limiting groove and the top of the compressor are in complete press fit to enhance limiting, so that the first limiting groove and the compressor are fixed firmly; and the bottom of the second limiting groove and the bottom of the compressor are in complete press-in interference fit to enhance limiting, so that the second limiting groove is fixed firmly.
Further, the first limiting groove and the second limiting groove are both arc-shaped grooves.
Furthermore, four apex angle departments designs of well apron have spacing holes, fork truck tray upper surface is bound there is the rubber pad, and the rubber pad is connected with the bottom of support post, and during the spacing hole was gone into to the support post card, carry out spacing use to the support post through spacing hole and rubber pad, the support post has resisted because the ligature area is taut and exert on the upper cover plate and stimulate its marginal power of rocking for whole packing is not hard up, does not slide, has promoted the stability of whole packing.
Compared with the prior art, the utility model has the following advantages:
1. the double-layer packaging structure of the compressor provided by the utility model has a simple and reliable packaging mode, solves the collision risk of the compressor in the transportation process, reduces the packaging cost and material consumption of the compressor, and saves non-renewable resources.
2. Compared with the existing packaging mode, the double-layer packaging structure of the compressor provided by the utility model has the advantages that the upper cover plate can generate circumferential shaking with a certain amplitude in the transportation process under the action of the tensile force of the binding belt, so that the transportation safety of the compressor is influenced, the supporting upright posts are used for resisting the component force, the whole packaging is more stable and reliable, and the polystyrene upper and lower foam base plates are recycled and reused, so that the packaging cost is reduced.
3. According to the double-layer packaging structure of the compressor, the limit holes are formed in the top corners of the cover plates, the rubber pads are bound on the upper surfaces of the forklift trays, the two positions are designed for limiting the supporting stand columns, the supporting stand columns resist the force applied to the upper cover plates due to tensioning of the binding belts, the whole package is not loosened and does not slide, and the stability of the whole package is improved.
Based on the reasons, the utility model can be widely popularized in the fields of packaging various compressors in the air conditioner and the like.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the structure of the compressor package of the present invention.
Fig. 2 is a schematic structural view of the top of a compressor in the prior art.
Fig. 3 is a schematic structural view of the bottom of a compressor in the prior art.
Fig. 4 is a schematic view of the structure of the lower surface of the upper foam sheet according to the present invention.
FIG. 5 is a schematic view showing the structure of the upper surface of the lower foam sheet according to the present invention.
Fig. 6 is a structural schematic diagram of each part in the utility model.
Fig. 7 is a schematic structural view of the assembly of the pallet, the middle cover plate and the support columns of the forklift truck.
In the figure: 100. a compressor; 101. a top arc surface; 102. a hook; 103. a bottom arc surface; 104. a support leg; 1. an upper cover plate; 2. packaging bags; 3. a foam cushion plate is arranged; 4. a lower foam backing plate; 5. a middle cover plate; 6. A forklift pallet; 7. supporting the upright post; 8. binding tapes; 9. winding the film; 1.1, a first limit groove; 1.2, a second limit groove; 2.1, limiting holes; 2.2, rubber pads.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The compressor packaging mode comprises an internal limiting cavity and an external packaging structure. The inner limiting cavity at least comprises a limiting groove of an upper foam base plate and a limiting groove of a lower foam base plate; the external packaging structure at least comprises a forklift pallet, a bearing structure of an upper cover plate and a middle cover plate on the forklift pallet, a protection structure of a packaging bag and a supporting upright column, and a bundling and fastening structure of a bundling belt and a winding film.
As shown in fig. 1, the present invention provides a double packing structure of a compressor, including: the packaging structure comprises an upper layer packaging structure and a lower layer packaging structure, wherein the upper layer packaging structure and the lower layer packaging structure are formed by an upper cover plate 1, a packaging bag 2, an upper foam base plate 3, a lower foam base plate 4, a middle cover plate 5, the upper foam base plate 3, the lower foam base plate 4 and a forklift tray 6 which are sequentially arranged from top to bottom; in each layer of packaging structure, a limiting cavity for limiting the compressor 100 is formed between the upper foam cushion plate 3 and the lower foam cushion plate 4.
In the upper packaging structure, an upper foam cushion plate 3 and a lower foam cushion plate 4 are arranged between an upper cover plate 1 and a middle cover plate 5 to form a first limiting cavity for limiting a plurality of compressors 100 on the upper layer; wherein, the upside of going up foam backing plate 3 is connected with the downside of upper cover plate 1, and the downside is connected with the top cooperation of a plurality of compressors 100 of upper strata, and the upside of lower foam backing plate 4 is connected with the bottom cooperation of a plurality of compressors 100 of upper strata, and the downside is connected with the upside of well apron 5.
In the lower-layer packaging structure, an upper foam cushion plate 3 and a lower foam cushion plate 4 are arranged between a middle cover plate 5 and a forklift pallet 6 to form a second limiting cavity for limiting a plurality of compressors 100 on the lower layer; wherein, the upside of going up foam backing plate 3 is connected with the downside of well apron 5, and the downside is connected with the top cooperation of a plurality of compressors 100 of lower floor, and the upside of lower foam backing plate 4 is connected with the bottom cooperation of a plurality of compressors 100 of lower floor, and the downside is connected with the upside of fork truck tray 6.
The four corners of the double-layer packaging structure are provided with supporting upright posts 7, and the outside is provided with a binding belt 8 wound outside the supporting upright posts and a winding film 9 arranged outside the binding belt 8. The ligature 8 may be cross-wound around the outside of the entire double wrap structure.
When the compressor 100 is limited between the upper foam cushion plate 3 and the lower foam cushion plate 4, the upper foam cushion plate 3, the lower foam cushion plate 4, the upper cover plate 1, the middle cover plate 5 and the forklift tray 6 form a bearing fastening structure through the supporting upright posts 7, the binding tapes 8 and the winding films 9, the packaging bag 2 and the supporting upright posts 7 are protection structures, and the binding tapes 8 and the winding films 9 are bundling fastening structures; the supporting upright 7 is used for resisting the force applied to the upper cover plate 1 due to the tensioning of the binding belt 8, and the supporting upright 7 is limited through the special design of the middle cover plate 5 and the forklift pallet 6, so that the whole package is not loosened and does not slide.
In a preferred embodiment, the upper foam pad 3 and the lower foam pad 4 are made of foamed polystyrene foam, and are recyclable and meet the RoHS detection standard.
As a preferred embodiment, as shown in fig. 4, the lower surface of the upper foam cushion plate 3 is designed with a first limiting groove 1.1 for matching and connecting with the top arc surface 101 and the hook 102 of the compressor 100, and the first limiting groove 1.1 matches with the contour of the top arc surface 101 and the hook 102. Specifically, the first limiting groove 1.1 is an arc-shaped groove, and the depth of the arc-shaped groove is preferably 20 mm. And the bottom of the first limit groove 1.1 is in complete press-fit interference fit with the top of the compressor 100 to enhance the limit, so that the first limit groove is fixed firmly.
As a preferred embodiment, as shown in fig. 5, the upper surface of the lower foam cushion plate 4 is designed with a second limiting groove 1.2 for matching and connecting with the bottom arc surface 103 and the supporting leg 104 of the compressor 100, and the second limiting groove 1.2 matches with the contour of the bottom arc surface 103 and the supporting leg 104. Specifically, the second limiting groove 1.2 is an arc-shaped groove, and the depth of the arc-shaped groove is preferably 25 mm. And the bottom of the second limiting groove 1.2 is in complete press-fit interference fit with the bottom of the compressor 100 to enhance limiting, so that the second limiting groove is fixed firmly.
As a preferred embodiment, as shown in fig. 6 and 7, four corners of the middle cover plate 5 in the external packaging structure are designed with limiting holes 2.1, rubber pads 2.2 are bound on the upper surface of the forklift tray 6, the rubber pads 2.2 are connected with the bottom of the supporting upright post 7, the supporting upright post 7 is clamped in the limiting holes 2.1, the supporting upright post 7 is assembled and positioned through the limiting holes 2.1 and the rubber pads 2.2, the rubber pads 2.2 can be completely inserted into the inner hole of the supporting upright post 7, the thickness is preferably 17-23mm, the fixing effect is not good when the thickness is less than the thickness, the supporting upright post 7 resists the tensile force applied to the upper cover plate 1 due to the tensioning of the binding belt 8, so that the whole package is not loosened and not slid, and the stability of the whole package is improved.
In the prior packing form, the upper cover plate can generate circumferential shaking with a certain amplitude in the transportation process under the action of the tensile force of the binding belt, so that the transportation safety of the compressor is influenced.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A double-layer packaging structure for a compressor, comprising: the packaging structure comprises an upper layer packaging structure and a lower layer packaging structure, wherein the upper layer packaging structure and the lower layer packaging structure are formed by an upper cover plate (1), a packaging bag (2), an upper foam base plate (3), a lower foam base plate (4), a middle cover plate (5), the upper foam base plate (3), the lower foam base plate (4) and a forklift tray (6) which are sequentially arranged from top to bottom; in each layer of packaging structure, a limiting cavity for limiting the compressor (100) is formed between the upper foam backing plate (3) and the lower foam backing plate (4);
in the upper packaging structure, an upper foam cushion plate (3) and a lower foam cushion plate (4) are arranged between an upper cover plate (1) and a middle cover plate (5) to form a first limiting cavity for limiting a plurality of compressors (100) on the upper layer; the upper side of the upper foam backing plate (3) is connected with the lower side of the upper cover plate (1), the lower side of the upper foam backing plate is connected with the tops of the plurality of compressors (100) on the upper layer in a matching manner, the upper side of the lower foam backing plate (4) is connected with the bottoms of the plurality of compressors (100) on the upper layer in a matching manner, and the lower side of the lower foam backing plate is connected with the upper side of the middle cover plate (5);
in the lower-layer packaging structure, an upper foam cushion plate (3) and a lower foam cushion plate (4) are arranged between a middle cover plate (5) and a forklift pallet (6) to form a second limiting cavity for limiting a plurality of compressors (100) on the lower layer; the upper side of the upper foam backing plate (3) is connected with the lower side of the middle cover plate (5), the lower side of the upper foam backing plate is connected with the tops of the plurality of compressors (100) in the lower layer in a matching manner, the upper side of the lower foam backing plate (4) is connected with the bottoms of the plurality of compressors (100) in the lower layer in a matching manner, and the lower side of the lower foam backing plate is connected with the upper side of the forklift tray (6);
supporting columns (7) are arranged at four corners of the double-layer packaging structure, and a binding belt (8) wound outside the double-layer packaging structure and a winding film (9) arranged outside the binding belt (8) are arranged outside the double-layer packaging structure;
when the compressor (100) is limited between the upper foam cushion plate (3) and the lower foam cushion plate (4), the upper foam cushion plate (3), the lower foam cushion plate (4), the upper cover plate (1), the middle cover plate (5) and the forklift tray (6) form a bearing fastening structure through the supporting upright posts (7), the binding bands (8) and the winding films (9), the packaging bag (2) and the supporting upright posts (7) are protection structures, and the binding bands (8) and the winding films (9) are packing fastening structures; the supporting upright posts (7) are used for resisting the force exerted on the upper cover plate (1) due to tensioning of the binding belts (8), and the supporting upright posts (7) are limited through the limiting design of the middle cover plate (5) and the forklift pallet (6), so that the whole package is not loosened and does not slide.
2. The compressor double-layered packing structure according to claim 1, wherein the upper and lower foam mats (3, 4) are made of foamed polystyrene foam, are recyclable, and meet RoHS detection standards.
3. The double-layer packaging structure of the compressor, as recited in claim 1 or 2, characterized in that the lower surface of the upper foam pad (3) is designed with a first limiting groove (1.1) for matching connection with the top arc surface (101) and the hook (102) of the compressor (100), and the first limiting groove (1.1) matches with the contour of the top arc surface (101) and the hook (102).
4. The double-layer packaging structure of the compressor, as recited in claim 3, wherein the upper surface of the lower foam pad (4) is designed with a second limiting groove (1.2) for matching and connecting with the bottom arc surface (103) and the supporting leg (104) of the compressor (100), and the second limiting groove (1.2) matches with the contour of the bottom arc surface (103) and the supporting leg (104).
5. The double-layer packaging structure of the compressor, as recited in claim 4, characterized in that the bottom of the first limiting groove (1.1) and the top of the compressor (100) are completely pressed into interference fit to enhance the limiting and make them fixed firmly; the bottom of the second limiting groove (1.2) is in complete press-fit interference fit with the bottom of the compressor (100) to enhance limiting, so that the second limiting groove is fixed firmly.
6. The double-layer packaging structure of the compressor, as recited in claim 5, characterized in that said first limiting groove (1.1) and said second limiting groove (1.2) are both arc-shaped grooves.
7. The double-layer packaging structure of the compressor, as claimed in claim 1, wherein four corners of the middle cover plate (5) are designed with limiting holes (2.1), the upper surface of the forklift tray (6) is bound with rubber pads (2.2), the rubber pads (2.2) are connected with the bottoms of the supporting columns (7), the supporting columns (7) are clamped into the limiting holes (2.1), the supporting columns (7) are limited by the limiting holes (2.1) and the rubber pads (2.2), the supporting columns (7) resist the force which is applied to the upper cover plate (1) due to tensioning of the binding belts (8) and pulls the edges of the upper cover plate to swing, so that the whole package is not loosened and not slide, and the stability of the whole package is improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121721128.9U CN215754250U (en) | 2021-07-27 | 2021-07-27 | Double-layer packaging structure of compressor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121721128.9U CN215754250U (en) | 2021-07-27 | 2021-07-27 | Double-layer packaging structure of compressor |
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| CN215754250U true CN215754250U (en) | 2022-02-08 |
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| CN202121721128.9U Active CN215754250U (en) | 2021-07-27 | 2021-07-27 | Double-layer packaging structure of compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114524187A (en) * | 2022-03-14 | 2022-05-24 | 广东美芝制冷设备有限公司 | Compressor package assembly |
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2021
- 2021-07-27 CN CN202121721128.9U patent/CN215754250U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114524187A (en) * | 2022-03-14 | 2022-05-24 | 广东美芝制冷设备有限公司 | Compressor package assembly |
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Address after: 116600 No. 8 Songlan Street, Dalian Economic and Technological Development Zone, Liaoning Province Patentee after: Bingshan Songyang Compressor (Dalian) Co.,Ltd. Address before: No.8 Songlan street, Jinzhou new district, Dalian City, Liaoning Province Patentee before: PANASONIC APPLIANCES COMPRESSOR (DALIAN) CO.,LTD. |