CN215749826U - Assembly type prefabricated part production equipment - Google Patents
Assembly type prefabricated part production equipment Download PDFInfo
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- CN215749826U CN215749826U CN202121726209.8U CN202121726209U CN215749826U CN 215749826 U CN215749826 U CN 215749826U CN 202121726209 U CN202121726209 U CN 202121726209U CN 215749826 U CN215749826 U CN 215749826U
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Abstract
The application discloses assembled prefabricated component production facility, its characterized in that includes: the device comprises a die table, two side die plates, two end die plates, a first adjusting assembly and a second adjusting assembly; the two side templates are movably connected with the die table and symmetrically arranged by taking a first axis of the die table as a symmetry axis; the two end templates are movably connected with the die table and symmetrically arranged by taking a second axis of the die table as a symmetry axis, wherein the first axis and the second axis are mutually vertical; the output end of the first adjusting assembly is connected with the side templates and used for adjusting the relative position between the two side templates; and the output end of the second adjusting component is connected with the end templates and used for adjusting the relative position between the two end templates. The method and the device can be used for producing the prefabricated parts with different specifications and types, improve the utilization rate of the prefabricated part template, realize the repeated use of the prefabricated part template and reduce the waste.
Description
Technical Field
The utility model belongs to the technical field of prefabricated parts, and particularly relates to an assembly type prefabricated part production device.
Background
In recent years, the building industry and the road and bridge industry in China are developed at a high speed, the building construction mode is gradually changed, and the traditional cast-in-place construction mode cannot meet the development requirements of the economy and the greenness of the building industry in the current building industry and the road and bridge industry, so that the emerging assembly type building is popularized vigorously due to the advantages of the assembly type building in the aspects of construction cost and efficiency, and the prefabricated part manufacturing industry is rapidly developed.
However, in the manufacturing of the prefabricated components, fixed steel templates of different types of prefabricated components need to be designed, and the method cannot be applied to the production of the different types of prefabricated components, so that the workload is large; aiming at a type of fixed steel template, the utilization rate is lower, and waste in different degrees is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an assembly type prefabricated part production device, which at least solves the problem of waste of the fixed steel template of the prefabricated part.
In order to solve the technical problem, the utility model is realized as follows:
an assembled prefabricated part production facility, comprising: the device comprises a die table, two side die plates, two end die plates, a first adjusting assembly and a second adjusting assembly;
the two side templates are movably connected with the die table and symmetrically arranged by taking a first axis of the die table as a symmetry axis; the two end templates are movably connected with the die table and symmetrically arranged by taking a second axis of the die table as a symmetry axis, wherein the first axis and the second axis are mutually vertical;
the output end of the first adjusting assembly is connected with the side templates and used for adjusting the relative position between the two side templates;
and the output end of the second adjusting component is connected with the end templates and used for adjusting the relative position between the two end templates.
The production equipment of the assembled prefabricated part provided by the embodiment of the utility model is provided with a die table, two side die plates, two end die plates, a first adjusting assembly and a second adjusting assembly; the adjusting assembly can adjust the positions of the side templates and the end templates, the two side templates, the two end templates and the die table can be combined into templates of prefabricated components with different specifications and types, the production of the prefabricated components with different specifications and types can be met, the utilization rate of the prefabricated component templates is improved, the prefabricated component templates can be reused, and the waste of the prefabricated component templates is reduced.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic view of an assembled prefabricated part production apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of an A-A direction of an assembled prefabricated part manufacturing apparatus according to an embodiment of the present invention;
fig. 3 is a B-direction schematic view of the prefabricated part manufacturing apparatus according to the embodiment of the present invention.
Reference numerals:
10-mould table, 20-side mould plate, 30-end mould plate, 301-first end mould plate, 302-second end mould plate, 40-first adjusting component, 50-second adjusting component, 501-first adjusting mechanism, 502-second adjusting mechanism, 60-fixed support, 70-operating platform, 80-guardrail and 90-walking mechanism.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
An assembled prefabricated part production apparatus according to an embodiment of the present invention will be described with reference to fig. 1 to 3.
As shown in fig. 1 to 3, according to the prefabricated part production apparatus of some embodiments of the present application,
comprises a mould table 10, two side mould plates 20, two end mould plates 30, a first adjusting component 40 and a second adjusting component 50;
the two side formworks 20 are movably connected with the mould table 10, and the two side formworks 20 are symmetrically arranged by taking a first axis of the mould table 10 as a symmetry axis; the two end die plates 30 are movably connected with the die table 10, and the two end die plates 30 are symmetrically arranged by taking a second axis of the die table 10 as a symmetry axis, wherein the first axis and the second axis are perpendicular to each other;
the output end of the first adjusting assembly 40 is connected with the sideforms 20 and used for adjusting the relative position between the two sideforms 20;
the output end of the second adjusting assembly 50 is connected to the end forms for adjusting the relative position between the two end forms.
Specifically, the mold table 10 may be a smooth-surfaced steel platform, a smooth-surfaced wood platform, or a smooth-surfaced concrete platform; the side formworks 20 and the end formworks 30 can be steel formworks, wood formworks or concrete formworks; the steel template has the characteristics of smooth and flat surface, accurate geometric dimension, high rigidity, long service life and the like, the wooden template is easy to damp and low in rigidity, and is suitable for manufacturing small-batch anisotropic members, the concrete mold is mainly used for producing a bottom mold and a moulding bed, and template materials can be selected according to actual requirements. The two side templates 20 and the two end templates 30 are arranged on the die table 10, so that the forming of the prefabricated part can be ensured; the two side templates 20 are symmetrically arranged by taking a first axis of the mould platform as a symmetry axis and do sliding motion on the mould platform 10; the two end templates 30 are symmetrically arranged by taking the second axis of the die table 10 as a symmetry axis and can slide on the die table 10; the first axis and the second axis are perpendicular to each other; the first adjusting component 40 is a telescopic device, and can adopt a gearbox driving shaft pushing mode, an air cylinder pushing device or other devices suitable for axial reciprocating motion; the output end of the first adjusting assembly 40 and the side mold plate 20 can be connected by flanges and bolts, and can also be fixed by glue, so that the relative position of the side mold plate 20 can be adjusted; the second adjusting component 50 can select to have joint movable mechanical arm, also can select the jack of adjustable direction, also can select cylinder thrustor and ball of adjustable direction, the output of second adjusting component 50 can adopt the flange with the end template, bolted connection and rotation axis connection or adopt other linking modes, when 50 output of second adjusting component and end template fixed connection, can adopt the welding, also can adopt the fixed glue mode to connect, the other end of second adjusting component 50 can with mould platform 10 sliding connection, can adopt the sliding tray, also can adopt the slider mode, in order to satisfy the flexible demand of end template position adjustment.
The production equipment of the assembled prefabricated part provided by the embodiment of the utility model is provided with a die table, two side die plates, two end die plates, a first adjusting assembly and a second adjusting assembly; the adjusting assembly can adjust the positions of the side templates and the end templates, the two side templates, the two end templates and the die table can be combined into templates of prefabricated components with different specifications and types, the production of the prefabricated components with different specifications and types can be met, the utilization rate of the prefabricated component templates is improved, the prefabricated component templates can be reused, and the waste of the prefabricated component templates is reduced.
According to some embodiments of the present application, referring to fig. 1 and 2, two sideforms 20 are oppositely disposed in parallel, and each sideform 20 is slidably coupled to the mold table 10.
Specifically, the two side formworks 20 are arranged oppositely in parallel, so that the difficulty of the assembly process of the side formworks 20 can be reduced, and the maintenance is convenient. The contact surface of the side formworks 20 and the mould platform 10 is smooth enough, and each side formwork 20 and the mould platform 10 can be provided with a sliding rail or a sliding hinged support, so that when the side formworks 20 are adjusted to be in relative positions, the friction force can be reduced, and the production efficiency is improved.
According to some embodiments of the present application, referring to fig. 1, each of the end templates 30 includes a first end template 301 and a second end template 302, and the second adjustment assembly 50 includes a first adjustment mechanism 501 and a second adjustment mechanism 502;
the first end template 301 is hinged with the second end template 302 and the die table 10 at the same time;
the output end of the first adjusting mechanism 501 is hinged to the first end template 301, and is used for adjusting the angle of the first end template 301;
the output end of the second adjusting mechanism 502 is hinged to the second end plate 302 for adjusting the angle of the second end plate 302.
Specifically, each end template 30 includes a first end template 301 and a second end template 302, and the second adjustment assembly 50 includes a first adjustment mechanism 501 and a second adjustment mechanism 502; the first end template 301, the second end template 302 and the die table 10 can be connected with a rotating shaft by adopting a bearing combination, and can also adopt a hinge connection mode or other connection modes; the output end of the first adjusting mechanism 501 and the output end of the first end template 301 and the output end of the second adjusting mechanism 502 and the second end template 302 can be connected by a rotating shaft, and a rotating device can also be arranged on the first end template 301, so that the first end template 301 and the second end template 302 can form different angles, the production without shape prefabricated components can be realized, and the flexibility of the production system is improved.
According to some embodiments of the present application, referring to fig. 1 and 2, the production apparatus further comprises a fixing bracket 60;
the fixing bracket 60 is disposed at both sides of the first axis of the table 10, and the first adjusting assembly 40 is fixed to the fixing bracket 60.
Specifically, assembled prefabricated component production facility is provided with fixed bolster 60, it set up in the both sides of the first axis of mould 10 platforms, fixed bolster 60 can be square stand, also can adopt cylindrical stand or polygon stand, perhaps adopt whole face wall structure, fixed bolster 60 symmetry sets up, can be at fixed bolster 106 processing circular, square or the polytropic through-hole to fixed first adjusting part 40, also can adopt flange and bolt or welded form to be connected fixed first adjusting part 40 with fixed bolster 60, for first adjusting part 40 adjusts the relative position of side form 20 and provides the device, the reliability of side form 20 position adjustment has been improved.
According to some embodiments of the present application, referring to fig. 1, the first adjustment mechanism 501 is connected to the die table 10, and the second adjustment mechanism 502 is connected to the die table 10.
Specifically, the first adjusting mechanism 501 and the second adjusting mechanism 502 are connected to the mold table 10, and the first adjusting mechanism 501 and the second adjusting mechanism 502 can be connected to the mold table 10 separately, or can be disposed in the same device and connected to the mold table 10; the first adjusting mechanism 501 and the second adjusting mechanism 502 may be provided with sliding blocks, the die table 10 may be provided with sliding grooves, or may be connected by a rotating shaft or a hinge, so as to adjust the relative position of the second adjusting assembly 50 to the end die plate 30, and improve the flexibility of angle adjustment of the end die plate 30.
According to some embodiments of the present application, referring to fig. 1 and 2, the production apparatus further includes an operation platform 70, the operation platform 70 is connected to the fixing bracket 60, and the operation platform 70 is located above the end mold plate 30 and the side mold plate 20.
Specifically, the operation platform 70 may be made of steel plate or concrete plate, and the operation platform 70 and the fixing bracket 60 may be connected by welding or by flange and bolt; the operation platform 70 is located above the end formworks 30 and the side formworks 20 so that the material required by the prefabricated part can be conveniently injected into the formworks, the fixing bracket 60 provides a supporting force for the operation platform 70, the operation platform 70 can be prevented from collapsing, and the reliability of the operation platform 70 is improved.
According to some embodiments of the present application, referring to fig. 1 and 2, the production apparatus further comprises a guardrail 80, the guardrail 80 being connected to an edge of the operation platform 70.
Specifically, the guardrail 80 may be a railing or a fence, and is fixedly connected to the edge of the operating platform 70 by welding or bolts with the operating platform 70, so as to prevent the operating platform 204 from falling off during operation of personnel, and ensure the personal safety of the operator.
According to some embodiments of the present application, referring to fig. 1 and 2, the production apparatus further comprises a traveling mechanism 90;
the traveling mechanism 90 is connected with the mold table 10, and the traveling mechanism 90 is used for driving the mold table 10 to move in a translation manner.
Specifically, the traveling mechanism 90 may be a trolley and a rail, which may be welded to the mold table 10, or the traveling mechanism and the contact surface of the mold plate may be set as the mold table 10, so that the prefabricated part may be transported to the next process without providing an additional transport device, thereby saving the process time and improving the operation efficiency.
According to some embodiments of the present application, the production facility further comprises a controller;
the controller is electrically connected with the first adjusting assembly 40 and the second adjusting assembly 50, and is used for controlling the actions of the first adjusting assembly 40 and the second adjusting assembly 50.
In particular, a controller is electrically connected to the first and second adjustment assemblies 40, 50, the controller being operable to control the actuation of the first and second adjustment assemblies to adjust the relative positions of the two sideforms 20 and the first and second end forms 301, 302. Specifically, the Controller may adopt a PLC (Programmable Logic Controller) or a single chip microcomputer combination control mode, the Controller is provided with a control program for adjusting the positions of the two side templates 20, the relative positions of the first end template 301 and the second end template 302, and the actions of the first adjusting assembly 40 and the second adjusting assembly 50, and each template may automatically form a required module, so that the intelligence level of the prefabricated part production equipment is improved.
According to some embodiments of the present application, referring to fig. 1 and 2, the first adjustment assembly 40 and/or the second adjustment assembly 50 is any one of a hydraulic adjustment assembly, a pneumatic adjustment assembly, and a lead screw slider adjustment assembly.
Specifically, the first adjusting assembly 40 and/or the second adjusting assembly 50 is any one of a hydraulic adjusting assembly, a pneumatic adjusting assembly and a screw slider adjusting assembly, and is matched with a program of a controller, so that when the relative position of the side die plate 20 and the end die plate 30 is adjusted, the applied load is suitable, the vibration and noise of the side die plate 20 and the end die plate 30 can be reduced, and the reliability and the service life of the side die plate 20 and the end die plate 30 are improved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the utility model have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. An assembled prefabricated part production facility, comprising: the device comprises a die table, two side die plates, two end die plates, a first adjusting assembly and a second adjusting assembly;
the two side templates are movably connected with the die table and symmetrically arranged by taking a first axis of the die table as a symmetry axis; the two end templates are movably connected with the die table and symmetrically arranged by taking a second axis of the die table as a symmetry axis, wherein the first axis and the second axis are mutually vertical;
the output end of the first adjusting assembly is connected with the side templates and used for adjusting the relative position between the two side templates;
and the output end of the second adjusting component is connected with the end templates and used for adjusting the relative position between the two end templates.
2. The prefabricated unit production facility of claim 1, wherein two of said sideforms are oppositely disposed in parallel, each of said sideforms being slidably coupled to said mold base.
3. The prefabricated member production facility of claim 1, wherein each of said end forms includes a first end form and a second end form, said second adjustment assembly including a first adjustment mechanism and a second adjustment mechanism;
the first end template is hinged with the second end template and the die table at the same time;
the output end of the first adjusting mechanism is hinged with the first end template and used for adjusting the angle of the first end template;
and the output end of the second adjusting mechanism is hinged with the second end template and is used for adjusting the angle of the second end template.
4. The prefabricated member production apparatus of claim 1, further comprising a fixing bracket;
the fixed support is arranged on two sides of the first axis of the die table, and the first adjusting assembly is fixed on the fixed support.
5. The prefabricated member production apparatus of claim 1, wherein said first adjustment mechanism is coupled to said mold table, and said second adjustment mechanism is coupled to said mold table.
6. The prefabricated component production facility of claim 4, further comprising an operation platform connected to the fixing bracket, the operation platform being located above the end form and the side form.
7. The prefabricated member production apparatus of claim 1, further comprising a guardrail connected to an edge of the operation platform.
8. The prefabricated member production apparatus of claim 1, further comprising a traveling mechanism;
the walking mechanism is connected with the die table and used for driving the die table to move in a translation mode.
9. The prefabricated member production apparatus of claim 1, further comprising a controller;
the controller is electrically connected with the first adjusting assembly and the second adjusting assembly and is used for controlling the actions of the first adjusting assembly and the second adjusting assembly.
10. The prefabricated member production apparatus of claim 1, wherein said first adjustment assembly and/or said second adjustment assembly is any one of a hydraulic adjustment assembly, a pneumatic adjustment assembly, and a screw slider adjustment assembly.
Priority Applications (1)
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CN202121726209.8U CN215749826U (en) | 2021-07-27 | 2021-07-27 | Assembly type prefabricated part production equipment |
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CN202121726209.8U CN215749826U (en) | 2021-07-27 | 2021-07-27 | Assembly type prefabricated part production equipment |
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CN215749826U true CN215749826U (en) | 2022-02-08 |
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CN202121726209.8U Active CN215749826U (en) | 2021-07-27 | 2021-07-27 | Assembly type prefabricated part production equipment |
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- 2021-07-27 CN CN202121726209.8U patent/CN215749826U/en active Active
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