CN215748860U - Small-bore elbow assembly tool - Google Patents

Small-bore elbow assembly tool Download PDF

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Publication number
CN215748860U
CN215748860U CN202122183440.3U CN202122183440U CN215748860U CN 215748860 U CN215748860 U CN 215748860U CN 202122183440 U CN202122183440 U CN 202122183440U CN 215748860 U CN215748860 U CN 215748860U
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CN
China
Prior art keywords
guide rail
circular guide
elbow
small
fixed
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Active
Application number
CN202122183440.3U
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Chinese (zh)
Inventor
张宁
施小桃
唐超云
严焱民
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Nantong Cosco KHI Ship Engineering Co Ltd
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Nantong Cosco KHI Ship Engineering Co Ltd
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Priority to CN202122183440.3U priority Critical patent/CN215748860U/en
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Publication of CN215748860U publication Critical patent/CN215748860U/en
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Abstract

The utility model discloses a small-caliber elbow assembling jig which comprises a base, wherein a first circular guide rail and a second circular guide rail are fixed on the upper end surface of the base; movable rectangular elbow supporting blocks are arranged on the first circular guide rail and the second circular guide rail; an L-shaped clamping arm is arranged on one side of the upper front end of the base; a fixing nut is arranged on the L-shaped clamping arm; a screw is inserted in the center of the fixing nut; the fixing nut is in meshed connection with the screw; the first round guide rail and the second round guide rail are provided with pipes; one side of the simulation pipe is connected with an elbow. According to the utility model, the small-diameter elbow assembling and positioning table is manufactured, the pipe end part is fixed by the fixing clamp on one side, the elbow is positioned by the slide block which can move left and right, and the limiting block can play a role in positioning through the self weight, so that the using effect is good, the assembling efficiency is greatly improved, and the production cost is saved.

Description

Small-bore elbow assembly tool
Technical Field
The utility model relates to a small-caliber elbow assembling jig, and belongs to the technical field of pipe assembling, manufacturing and positioning.
Background
Under the condition that the market situation of the ship is continuously low, in order to improve the satisfaction degree of customers, the shipbuilding efficiency is improved, and meanwhile, the shipbuilding quality is improved. When past path elbow assembly, do not have dedicated fixed tool, often need a plurality of cross to prop the combination such as fix, fixed effect is not very good, often not hard up when spot welding and collapses, has the waste of repeated operation.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model provides a small-caliber elbow assembling jig, so that the technical problems are solved.
In order to achieve the purpose, the utility model adopts the technical scheme that: a small-caliber elbow assembling jig comprises a base, wherein a first circular guide rail and a second circular guide rail are fixed on the upper end surface of the base; movable rectangular elbow supporting blocks are arranged on the first circular guide rail and the second circular guide rail; an L-shaped clamping arm is arranged on one side of the upper front end of the base; a fixing nut is arranged on the L-shaped clamping arm; a screw is inserted in the center of the fixing nut; the fixing nut is in meshed connection with the screw; the first round guide rail and the second round guide rail are provided with pipes; one side of the simulation pipe is connected with an elbow.
Further, the first circular guide rail and the second circular guide rail are welded and fixed on the base and are tightly connected.
Further, the pipe is fixed on the first circular guide rail and the second circular guide rail through the screw according to the requirements of hole vibration angles.
Further, the elbow is abutted against the pipe through a U-shaped clearance adjusting wire so as to perform positioning welding.
Furthermore, the movable rectangular elbow supporting block can move left and right above the first fixed circular guide rail and the second circular guide rail in parallel and comprises a limiting block and two side plates positioned at the bottom end of the limiting block; the two side plates are respectively positioned at two sides of the first circular guide rail and the second circular guide rail and are closely connected.
The utility model has the beneficial effects that: the small-diameter elbow assembling and positioning table is manufactured, one side of the small-diameter elbow assembling and positioning table is used for fixing the end part of a pipe, the other part of the small-diameter elbow assembling and positioning table is used for elbow positioning by a slide block capable of moving left and right, the limiting block can play a role in positioning through the self weight, the using effect is good, about 30PC is saved every day by the current relevant elbow, 0.5min is saved every PC, and the working hour is saved by about 0.5 x 30 x 22/60=5.5H in one month. Greatly improving the assembly efficiency and saving the production cost.
Drawings
FIG. 1 is a schematic perspective view of a small-bore elbow assembly fixture according to the present invention;
fig. 2 is a schematic view of a U-shaped gap adjusting wire according to the present invention.
In the figure: 1. the movable rectangular elbow support block comprises a base, 2, a first circular guide rail, 3, a second circular guide rail, 4, a movable rectangular elbow support block, 41, a limiting block, 42, a side plate, 5, an L-shaped clamping arm, 6, a screw rod, 7, a fixing nut, 8 and a U-shaped clearance adjusting wire, 9, an elbow, 10 and a pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the utility model and not to limit the scope of the utility model.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in the specification of the present invention are for the purpose of describing particular embodiments only and are not intended to limit the present invention.
As shown in fig. 1 and 2, a small-caliber elbow assembling jig comprises a base 1, wherein a first circular guide rail 2 and a second circular guide rail 3 are fixed on the upper end surface of the base 1; the first round guide rail 2 and the second round guide rail 3 are provided with movable rectangular elbow supporting blocks 4; an L-shaped clamping arm 5 is arranged on one side of the upper front end of the base 1; the L-shaped clamping arm 5 is provided with a fixing nut 7; a screw 6 is inserted in the center of the fixing nut 7; the fixing screw cap 7 is in meshed connection with the screw rod 6; the first round guide rail 2 and the second round guide rail 3 are provided with pipes 10; one side of the pipe 10 is connected with an elbow 9.
Preferably, in the embodiment, the first circular guide rail 2 and the second circular guide rail 3 are welded and fixed on the base 1 and are tightly connected.
In the preferred embodiment, the pipe 10 is fixed on the fixed circular guide rails 2 and 3 through the screw 6 according to the requirement of the hole vibration angle.
In the preferred embodiment, the bend 9 is abutted against the tube 10 by the U-shaped gap-adjusting wire 8.
Preferably, in this embodiment, the movable rectangular elbow support block 4 can move left and right parallel to the upper portions of the first fixed circular guide rail 2 and the second circular guide rail 3, and includes a limit block 41 and two side plates 42 located at the bottom end of the limit block 41; the two side plates 42 are respectively positioned at two sides of the first circular guide rail 2 and the second circular guide rail 3 and are in close connection, and the movable rectangular elbow supporting block 4 can form a support with the elbow 9, so that the elbow 9 is effectively fixed.
According to the utility model, a pipe 10 is fixed through a screw 6, the screw 6 can move up and down through a fixing nut 7 so as to clamp the pipe 10 and fix and position an elbow 9 through a movable rectangular elbow supporting block 4, the movable rectangular elbow supporting block 4 can move left and right parallel to the upper parts of fixed circular guide rails 2 and 3 and can form a support with the elbow 9, so that the elbow 9 is effectively fixed; the wire 8 is now adjusted through the U-shaped gap for tack welding. The device is suitable for assembling 40A/50A-caliber elbows at present, the direction is improved subsequently, and the small-caliber fixing groove is additionally arranged on the sliding block and used for assembling the small-caliber elbows, so that the application range of the jig is expanded.
According to the utility model, a small-diameter elbow assembly positioning table is manufactured, one side of the small-diameter elbow assembly positioning table is fixed at the end part of the pipe 10 through a fixing clamp, the other part of the small-diameter elbow assembly positioning table is positioned by a slide block capable of moving left and right, the limiting block 41 can play a positioning role through the self weight, the mass of the small-diameter elbow assembly positioning table is large, when the pipe 10 and the elbow 9 are positioned within a proper length range, the limiting block 41 is manually slid to the correct position, the using effect is good, about 30PC is used for the current relevant elbow every day, 0.5min is saved for each PC, and about 0.5 x 30 x 22/60=5.5H is saved for one month. Greatly improving the assembly efficiency and saving the production cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (5)

1. A small-caliber elbow assembling jig comprises a base (1) and is characterized in that a first circular guide rail (2) and a second circular guide rail (3) are fixed on the upper end face of the base (1); a movable rectangular elbow supporting block (4) is arranged on the first circular guide rail (2) and the second circular guide rail (3); an L-shaped clamping arm (5) is arranged on one side of the upper front end of the base (1); a fixing nut (7) is arranged on the L-shaped clamping arm (5); a screw (6) is inserted in the center of the fixed nut (7); the fixing screw cap (7) is in meshed connection with the screw rod (6); the first round guide rail (2) and the second round guide rail (3) are provided with pipes (10); one side of the pipe (10) is connected with an elbow (9).
2. The small-caliber elbow assembling jig is characterized in that the first circular guide rail (2) and the second circular guide rail (3) are welded and fixed on the base (1) and are tightly connected with each other.
3. The small-caliber elbow assembling jig is characterized in that the pipe (10) is fixed on the first circular guide rail (2) and the second circular guide rail (3) through the screw (6) according to the requirements of hole vibration angles.
4. The small-caliber elbow assembling jig is characterized in that the elbow (9) is abutted against the pipe (10) through a U-shaped clearance adjusting wire (8).
5. The small-caliber elbow assembling jig is characterized in that the movable rectangular elbow supporting block (4) can move left and right above the fixed circular guide rail I (2) and the circular guide rail II (3) in parallel and comprises a limiting block (41) and two side plates (42) positioned at the bottom end of the limiting block (41); the two side plates (42) are respectively positioned at two sides of the first circular guide rail (2) and the second circular guide rail (3) and are closely connected.
CN202122183440.3U 2021-09-10 2021-09-10 Small-bore elbow assembly tool Active CN215748860U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122183440.3U CN215748860U (en) 2021-09-10 2021-09-10 Small-bore elbow assembly tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122183440.3U CN215748860U (en) 2021-09-10 2021-09-10 Small-bore elbow assembly tool

Publications (1)

Publication Number Publication Date
CN215748860U true CN215748860U (en) 2022-02-08

Family

ID=80085971

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122183440.3U Active CN215748860U (en) 2021-09-10 2021-09-10 Small-bore elbow assembly tool

Country Status (1)

Country Link
CN (1) CN215748860U (en)

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