CN215736680U - Infrared heating type tea leaf fixation machine - Google Patents
Infrared heating type tea leaf fixation machine Download PDFInfo
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- CN215736680U CN215736680U CN202120894115.5U CN202120894115U CN215736680U CN 215736680 U CN215736680 U CN 215736680U CN 202120894115 U CN202120894115 U CN 202120894115U CN 215736680 U CN215736680 U CN 215736680U
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Abstract
The utility model discloses an infrared heating type tea wrap machine, belonging to the technical field of tea manufacturing equipment; the method comprises the following steps: the device comprises a feed hopper, an air guide pipe, a positioning rolling ring, an air door, a heat insulation layer and the like; the utility model is characterized in that a steam-heat integrated furnace, a high-temperature gas water-removing machine, a high-temperature hot air dehydrator and the like are integrated into a whole. After the water-removing, the water content is about 58%, the requirement of the subsequent process is met, the method has the characteristics of complete leaf surface, original color retention, energy conservation, environmental protection, easy control and the like, and the effect of removing the bitter taste of the summer and autumn tea is obvious; the utility model adopts the infrared generator for combustion, has no open fire, strong penetrability, stability, energy conservation and environmental protection; according to the utility model, a part of hot air in the roller is heated and dehumidified by the first waste heat recovery channel through the fan and the U-shaped second waste heat recovery channel, the temperature is effectively increased through the U-shaped structure, the uniform heat in the roller cavity is realized, and the hot air is blown into the roller through the air guide pipe, so that the roller is uniformly heated, and the raw material dehumidification effect is accelerated.
Description
Technical Field
The utility model belongs to the technical field of tea manufacturing equipment, and particularly relates to an infrared heating type tea water-removing machine.
Background
The main purpose of the enzyme deactivation is to inhibit the enzymatic oxidation of tea polyphenol and the like in the fresh leaves and prevent the color change in the drying process by destroying and passivating the activity of oxidase in the fresh leaves at high temperature. Simultaneously, the green odor is dispersed, and the formation of good aroma is promoted. At present, in the prior art, a microwave fixation machine, a roller fixation machine and a gas-fired fixation machine are mostly adopted as fixation machines, the application range of the gas-fired tea fixation machine is widest, but the gas-fired tea fixation machine is not energy-saving and environment-friendly enough, the heat preservation effect of the roller is not good, and the risk coefficient of ignition by open fire is higher. Therefore, the development of an infrared heating type tea water-removing machine is urgently needed.
Disclosure of Invention
Technical problem to be solved
The utility model provides an infrared heating type tea water-removing machine, which comprises: the device comprises a feed hopper, an air guide pipe, a positioning rolling ring, an air door, a heat insulation layer, a fan and the like; the utility model is characterized in that a steam-heat integrated furnace, a high-temperature gas water-removing machine, a high-temperature hot air dehydrator and the like are integrated into a whole, and an infrared generator can generate gas with the temperature of more than 160-320 ℃ of a pot body and hot air with the temperature of about 130-200 ℃ under normal pressure to complete the process of water-removing and dehydrating fresh leaves continuously. After the water-removing, the water content is about 58 percent, the process requirements of subsequent rolling, carding and the like are met, the method has the characteristics of high quality, high efficiency, complete leaf surface, primary color retention, energy conservation, environmental protection, easy control and the like, and the effect of removing the bitter taste of the summer and autumn tea is obvious; the utility model adopts the infrared generator for heating, has no open fire, strong penetrability, stability, energy conservation and environmental protection; according to the utility model, a part of hot air in the roller is heated and dehumidified by the first waste heat recovery channel through the fan and the U-shaped second waste heat recovery channel, the temperature is effectively increased through the U-shaped structure, the uniform heat in the roller cavity is realized, and the hot air is blown into the roller through the air guide pipe, so that the roller is uniformly heated, and the raw material dehumidification effect is accelerated.
(II) technical scheme
The utility model is realized by the following technical scheme:
an infrared heating type tea leaf enzyme deactivating machine comprises: the device comprises a feed hopper, an air guide pipe, a positioning rolling ring, an air door, a heat insulation layer, a fan, a first waste heat recovery channel, a U-shaped second waste heat recovery channel, a discharge hole, an adjustment indicator, a heating device, a roller, a lifting mechanism, a bracket, a rack, a protective cover, a positioning riding wheel, a transmission mechanism, a hoisting mechanism, a spiral piece guide rib, a fulcrum fixing machine, a fixing device and a motor; a bracket is arranged at the bottom of the green removing machine; the bracket is provided with a lifting mechanism; an adjusting indicator is arranged on one side of the bracket; the frame is arranged on the bracket through the fulcrum fixing mechanism; the lifting mechanism is connected with the frame; the left side and the right side of the rack are provided with transmission mechanisms; the transmission mechanism is connected with the motor; the transmission mechanism is provided with a positioning riding wheel; a protective cover is arranged on the outer side of the transmission mechanism; the heat-insulating layer is divided into two parts which are fixedly connected through a fixing device; the heat insulation layer is fixedly arranged on the frame; hoisting mechanisms are arranged on two sides of the heat-insulating layer; a heating device is arranged on the lower side of the heat-insulating layer; an air door is arranged on the seam side of the heat-insulating layer; an air guide pipe is arranged on the left side of the heat insulation layer; a fan is arranged on the right side of the heat insulation layer; one side of the fan is connected with a first waste heat recovery channel; a discharge hole is formed in the right side of the roller; the discharge hole is fixedly connected with the frame; the roller is nested and arranged in the heat-insulating layer; the inside of the roller is a cavity; the cavity wall of the cavity is provided with a spiral sheet guide rib; the left side and the right side of the roller are provided with positioning rolling rings; the positioning rolling ring is connected with the positioning riding wheel; a feed hopper is arranged on the left side of the roller; the feed hopper is fixedly arranged on the frame; the inner side of the heat-insulating layer is wrapped with a U-shaped second waste heat recovery channel; one end of the U-shaped second waste heat recovery channel is connected with the air guide pipe, and the other end of the U-shaped second waste heat recovery channel is connected with one side of the fan.
Further, the heating device is an infrared generator.
Furthermore, the heat-insulating layer is filled with heat-insulating materials.
Furthermore, the guide duct is L-shaped, and one side of the guide duct extends into the feed hopper.
Furthermore, the lifting mechanism is used for adjusting the working angle of the rack; the adjustment indicator is used for indicating the working angle.
(III) advantageous effects
Compared with the prior art, the utility model has the following beneficial effects:
the utility model is characterized in that a steam-heat integrated furnace, a high-temperature gas water-removing machine, a high-temperature hot air dehydrator and the like are integrated into a whole, and an infrared generator can generate gas with the temperature of more than 160-320 ℃ and hot air with the temperature of more than 130-120 ℃ at normal pressure to complete the process of water-removing and dehydrating fresh leaves continuously. After the water-removing, the water content is about 58 percent, the process requirements of subsequent rolling, carding and the like are met, the method has the characteristics of high quality, high efficiency, complete leaf surface, primary color retention, energy conservation, environmental protection, easy control and the like, and the effect of removing the bitter taste of the summer and autumn tea is obvious; the utility model adopts the infrared generator for heating, has no open fire, strong penetrability, stability, energy conservation and environmental protection; according to the utility model, a part of hot air in the roller is heated and dehumidified by the first waste heat recovery channel through the fan and the U-shaped second waste heat recovery channel, the temperature is effectively increased through the U-shaped structure, the uniform heat in the roller cavity is realized, and the hot air is blown into the roller through the air guide pipe, so that the roller is uniformly heated, and the raw material dehumidification effect is accelerated.
Drawings
Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial view A of the structure;
FIG. 3 is a left side view of the present invention;
in the figure: the device comprises a feed hopper (1), an air guide pipe (2), a positioning rolling ring (3), an air door (4), a heat preservation layer (5), a fan (6), a first waste heat recovery channel (7), a U-shaped second waste heat recovery channel (8), a discharge hole (9), an adjustment indicator (10), a heating device (11), a roller (12), a lifting mechanism (13), a bracket (14), a rack (15), a protective cover (16), a positioning riding wheel (17), a transmission mechanism (18), a hoisting mechanism (19), a spiral sheet guide rib (20), a fulcrum fixing mechanism (21), a fixing device (22) and a motor (23).
Detailed Description
Referring to fig. 1, 2 and 3, an infrared heating type tea leaf enzyme deactivating machine includes: the device comprises a feed hopper, an air guide pipe, a positioning rolling ring, an air door, a heat preservation layer, a fan, a first waste heat recovery channel, a U-shaped second waste heat recovery channel, a discharge hole, an adjustment indicator, a heating device, a roller, a lifting mechanism, a bracket, a rack, a protective cover, a positioning riding wheel, a transmission mechanism, a hoisting mechanism, a spiral piece guide rib, a fulcrum fixing machine, a fixing device and a motor.
Wherein, the bottom of the green removing machine is provided with a bracket; the bracket is provided with a lifting mechanism; an adjusting indicator is arranged on one side of the bracket; the frame is arranged on the bracket through the fulcrum fixing mechanism; the lifting mechanism is connected with the frame; the left side and the right side of the rack are provided with transmission mechanisms; the transmission mechanism is connected with the motor; the transmission mechanism is provided with a positioning riding wheel; and a protective cover is arranged on the outer side of the transmission mechanism.
The heat-insulating layer is divided into two parts which are fixedly connected through a fixing device; the heat insulation layer is fixedly arranged on the frame; hoisting mechanisms are arranged on two sides of the heat-insulating layer; a heating device is arranged on the lower side of the heat-insulating layer; an air door is arranged on the seam side of the heat-insulating layer; an air guide pipe is arranged on the left side of the heat insulation layer; a fan is arranged on the right side of the heat insulation layer; one side of the fan is connected with a first waste heat recovery channel.
Wherein, the right side of the roller is provided with a discharge hole; the discharge hole is fixedly connected with the frame; the roller is nested and arranged in the heat-insulating layer; the inside of the roller is a cavity; the cavity wall of the cavity is provided with a spiral sheet guide rib; the left side and the right side of the roller are provided with positioning rolling rings; the positioning rolling ring is connected with the positioning riding wheel; a feed hopper is arranged on the left side of the roller; the feed hopper is fixedly arranged on the frame.
The inner side of the heat-insulating layer is wrapped with a U-shaped second waste heat recovery channel; one end of the U-shaped second waste heat recovery channel is connected with the air guide pipe, and the other end of the U-shaped second waste heat recovery channel is connected with one side of the fan.
Wherein, the heating device is an infrared generator.
Wherein, the heat preservation layer is filled with heat preservation materials.
The air guide pipe is L-shaped, and one side of the air guide pipe extends into the feed hopper.
The lifting mechanism is used for adjusting the working angle of the rack; the adjustment indicator is used for indicating the working angle.
The working principle is as follows:
the present invention features that the steam-heat integral furnace, high temperature gas green-removing machine, high temperature hot wind dewatering machine, etc. are integrated into one integral, and under normal pressure, the infrared generator can produce gas over 160-320 deg.c and hot wind over 130-200 deg.c to complete the green-removing and dewatering process of fresh leaf. After the water-removing, the water content is about 58 percent, the process requirements of subsequent rolling, carding and the like are met, the method has the characteristics of high quality, high efficiency, complete leaf surface, primary color retention, energy conservation, environmental protection, easy control and the like, and the effect of removing the bitter taste of the summer and autumn tea is obvious; the utility model adopts the infrared generator for heating, has no open fire, strong penetrability, stability, energy conservation and environmental protection; according to the utility model, a part of hot air in the roller is heated and dehumidified by the first waste heat recovery channel through the fan and the U-shaped second waste heat recovery channel, the temperature is effectively increased through the U-shaped structure, the uniform heat in the roller cavity is realized, and the hot air is blown into the roller through the air guide pipe, so that the roller is uniformly heated, and the raw material dehumidification effect is accelerated.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship.
The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations. In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an infrared heating formula tea wrap machine which characterized in that: the method comprises the following steps: the device comprises a feed hopper (1), an air guide pipe (2), a positioning rolling ring (3), an air door (4), a heat preservation layer (5), a fan (6), a first waste heat recovery channel (7), a U-shaped second waste heat recovery channel (8), a discharge hole (9), an adjustment indicator (10), a heating device (11), a roller (12), a lifting mechanism (13), a bracket (14), a rack (15), a protective cover (16), a positioning riding wheel (17), a transmission mechanism (18), a hoisting mechanism (19), a spiral sheet guide rib (20), a fulcrum fixing mechanism (21), a fixing device (22) and a motor (23);
a bracket (14) is arranged at the bottom of the green removing machine; the bracket (14) is provided with a lifting mechanism (13); an adjustment indicator (10) is arranged on one side of the bracket (14); the frame (15) is mounted on the bracket (14) through a fulcrum fixing mechanism (21); the lifting mechanism (13) is connected with the frame (15); the left side and the right side of the frame (15) are provided with transmission mechanisms (18); the transmission mechanism (18) is connected with a motor (23); the transmission mechanism (18) is provided with a positioning riding wheel (17); a protective cover (16) is arranged on the outer side of the transmission mechanism (18);
the heat-insulating layer (5) is divided into two parts which are connected and fixed through a fixing device (22); the heat-insulating layer (5) is fixedly arranged on the frame (15); hoisting mechanisms (19) are arranged on two sides of the heat-insulating layer (5); a heating device (11) is arranged on the lower side of the heat-insulating layer (5); an air door (4) is arranged on the side of the seam of the heat-insulating layer (5); the left side of the heat-insulating layer (5) is provided with an air guide pipe (2); a fan (6) is arranged on the right side of the heat-insulating layer (5); one side of the fan (6) is connected with a first waste heat recovery channel (7);
a discharge hole (9) is formed in the right side of the roller (12); the discharge hole (9) is fixedly connected to the rack (15); the roller (12) is nested and arranged in the heat-insulating layer (5); the inside of the roller (12) is a cavity; the cavity wall of the cavity is provided with a spiral slice guide rib (20); the left side and the right side of the roller (12) are provided with positioning rolling rings (3); the positioning rolling ring (3) is connected with a positioning riding wheel (17); a feed hopper (1) is arranged on the left side of the roller (12); the feed hopper (1) is fixedly arranged on the frame (15);
the inner side of the heat-insulating layer (5) is wrapped with a U-shaped second waste heat recovery channel (8); one end of the U-shaped second waste heat recovery channel (8) is connected with the air guide pipe, and the other end of the U-shaped second waste heat recovery channel is connected with one side of the fan (6).
2. The infrared heating type tea wrap machine as claimed in claim 1, characterized in that: the heating device (11) is an infrared generator.
3. The infrared heating type tea wrap machine as claimed in claim 1, characterized in that: the heat-insulating layer (5) is filled with heat-insulating materials.
4. The infrared heating type tea wrap machine as claimed in claim 1, characterized in that: the air guide pipe (2) is L-shaped, and one side of the air guide pipe (2) extends into the feed hopper (1).
5. The infrared heating type tea wrap machine as claimed in claim 1, characterized in that: the lifting mechanism (13) is used for adjusting the working angle of the rack (15); the adjustment indicator (10) is used for indicating a working angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120894115.5U CN215736680U (en) | 2021-04-28 | 2021-04-28 | Infrared heating type tea leaf fixation machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120894115.5U CN215736680U (en) | 2021-04-28 | 2021-04-28 | Infrared heating type tea leaf fixation machine |
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| CN215736680U true CN215736680U (en) | 2022-02-08 |
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| CN202120894115.5U Active CN215736680U (en) | 2021-04-28 | 2021-04-28 | Infrared heating type tea leaf fixation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112970872A (en) * | 2021-04-28 | 2021-06-18 | 安溪永兴机械有限公司 | Gas type tea leaf fixation machine |
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- 2021-04-28 CN CN202120894115.5U patent/CN215736680U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112970872A (en) * | 2021-04-28 | 2021-06-18 | 安溪永兴机械有限公司 | Gas type tea leaf fixation machine |
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