CN215733957U - Stator winding operation panel - Google Patents
Stator winding operation panel Download PDFInfo
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- CN215733957U CN215733957U CN202121676290.3U CN202121676290U CN215733957U CN 215733957 U CN215733957 U CN 215733957U CN 202121676290 U CN202121676290 U CN 202121676290U CN 215733957 U CN215733957 U CN 215733957U
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- holding frame
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Abstract
The utility model discloses a stator winding operation table, which comprises a stator clamping mechanism for clamping a stator, a rotating mechanism for driving the stator clamping mechanism to rotate, and a support frame for supporting the stator clamping mechanism and the rotating mechanism; the supporting frame comprises a base and two supporting columns arranged on the base, the two supporting columns are vertically arranged, two ends of the stator clamping mechanism are rotatably connected with the supporting columns, the rotating mechanism is arranged on one side of one of the supporting columns, and a driving end of the rotating mechanism is fixedly connected with the end part of the stator clamping mechanism; the stator winding auxiliary device is simple to operate, low in manufacturing cost, capable of assisting in stator rotation, high in working efficiency, capable of reducing labor intensity of personnel and labor risk, capable of preventing coils from being damaged in the stator production process, and capable of being adjusted correspondingly according to stator specifications.
Description
Technical Field
The utility model relates to the technical field of motor production and manufacturing, in particular to a stator winding operation table.
Background
The small-batch high-power motor stator production process needs to pass through the processes of wiring harness embedding into a groove, wiring harness bundling, coil shaping and the like, and the stator needs to be rolled and turned over continuously in the operation processes. At present, the stator coil is placed on a common operation table top to be turned over manually or is turned over by using a lifting appliance matched with lifting equipment, and the stator coil protrudes out of the end part of the iron core, so that the coil inevitably contacts the table top in the turning process, and collides and rubs with the table top.
The prior method has the following defects:
1. the common tool has single function and can only realize the rolling of the iron core.
2. The hoisting equipment is adopted to hoist and overturn, the operation is more complicated, the time consumption is longer, and the end coil is easy to be damaged.
3. When the stator is manually pulled to roll or turn over, the labor intensity is high, the operation is dangerous, and the end coil inevitably extrudes and rubs with a table top, so that the insulation of the coil is easily damaged.
SUMMERY OF THE UTILITY MODEL
The technical purpose is as follows: aiming at the defects in the production process of the existing stator, the utility model discloses a stator winding operation table for solving the problems in the prior art.
The technical scheme is as follows: in order to achieve the technical purpose, the utility model adopts the following technical scheme:
a stator winding operation table comprises a stator clamping mechanism for clamping a stator, a rotating mechanism for driving the stator clamping mechanism to rotate, and a supporting frame for supporting the stator clamping mechanism and the rotating mechanism; the supporting frame comprises a base and two supporting columns arranged on the base, the two supporting columns are vertically arranged, two ends of the stator clamping mechanism are rotatably connected with the supporting columns, the rotating mechanism is arranged on one side of one of the supporting columns, and a driving end of the rotating mechanism is fixedly connected with the end part of the stator clamping mechanism;
stator fixture includes activity holding frame and fixed holding frame, and fixed holding frame and activity holding frame all adopt the same structure, and activity holding frame one end is articulated with fixed holding frame, and the activity holding frame rotates around articulated position and opens and shuts, carries out the centre gripping of stator and unclamps, is equipped with the fastening components who is used for locking activity holding frame and fixed holding frame at the activity holding frame other end.
Preferably, the movable clamping frame comprises a plurality of clamping plates which are arranged in parallel, the plate surfaces of the clamping plates are perpendicular to the axial direction of the stator, and the clamping plates are in arc shapes matched with the shape of the stator on the side in contact with the stator; the adjacent clamping plates are connected through a connecting rod, two ends of the connecting rod are rotatably connected with the clamping plates, the connecting rod is provided with a roller, and the outer edge of the roller protrudes out of the edge of the inner side of the clamping plate.
Preferably, the connecting rods are uniformly distributed on the plate surface of the clamping plate, the clamping plates positioned on two sides of the movable clamping frame are respectively provided with a baffle plate for preventing the stator from falling off, and the baffle plates are detachably connected with the clamping plates.
Preferably, two ends of the stator clamping mechanism are connected with the support column through a coupler and a rotating shaft, one end of the rotating shaft is connected with the coupler, the other end of the rotating shaft is rotatably connected with the support column, and a bearing seat matched with the rotating shaft is arranged on the support column; the driving end of the rotating mechanism is connected with one of the rotating shafts to drive the rotating shafts to rotate.
Preferably, the fastening assembly of the present invention includes a pressing bolt and a pressing plate, the pressing bolt penetrates through the pressing plate to fix the pressing plate on the coupler, the coupler is provided with a bolt hole corresponding to the pressing bolt, and in a clamping state, the end of the movable clamping frame is pressed by the pressing plate.
Preferably, the rotating mechanism of the utility model adopts a speed reducer, and a supporting seat is arranged at the bottom of the speed reducer.
Has the advantages that: the stator winding operation table provided by the utility model has the following beneficial effects:
1. the stator winding device provided by the utility model has the advantages that the stator is fixed by using the fixed clamping frame and the movable clamping frame with the rollers, the rotation of the stator is not limited, the winding operation of the stator is convenient, and the working efficiency is high.
2. The baffle plates are arranged on the clamping plates on the two sides of the fixed clamping frame and the movable clamping frame, and can block the edge of the end part of the stator, so that the stator is prevented from axially falling off, the operation safety is improved, and the labor risk is reduced; and detachable baffle can choose corresponding baffle for use according to the stator specification of difference, can satisfy the stator processing demand of multiple specification.
3. The stator clamping mechanism is driven to rotate by the speed reducer, so that the labor intensity of personnel is reduced, the stator coil is always positioned in the baffle plate in the rotating process, and the stator coil can be prevented from being damaged in the rotating process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a state diagram of the stator clamping of the present invention;
the device comprises a stator clamping mechanism 1, a rotating mechanism 2, a base 3, a support column 4, a movable clamping frame 5, a fixed clamping frame 6, a clamping plate 7, a connecting rod 8, a roller 9, a baffle 10, a coupler 11, a rotating shaft 12, a bearing seat 13, a compression bolt 14, a pressure plate 15 and a support seat 16.
Detailed Description
The present invention will be more clearly and completely described below by way of a preferred embodiment in conjunction with the accompanying drawings, without thereby limiting the scope of the utility model to the described embodiment.
As shown in fig. 1 and 2, the stator winding operating platform provided by the present invention comprises a stator clamping mechanism 1 for clamping a stator, a rotating mechanism 2 for driving the stator clamping mechanism to rotate, and a supporting frame for supporting the stator clamping mechanism and the rotating mechanism; the supporting frame comprises a base 3 and two supporting columns 4 arranged on the base, the number of the supporting columns 4 is two, the two supporting columns are vertically arranged, two ends of a stator clamping mechanism 1 are rotatably connected with the supporting columns 4, a rotating mechanism 2 is arranged on one side of one supporting column 4, a driving end of the rotating mechanism 2 is fixedly connected with the end part of the stator clamping mechanism 1, the rotating mechanism 2 adopts a speed reducer, a supporting seat 16 is arranged at the bottom of the speed reducer, the speed reducer is provided with a hand wheel, and the speed reducer which is electrically or hydraulically powered can be selected according to the weight and scale of a specific product stator;
Two ends of the stator clamping mechanism are connected with the supporting column 4 through a coupler 11 and a rotating shaft 12, one end of the rotating shaft 12 is connected with the coupler 11, the other end of the rotating shaft 12 is rotatably connected with the supporting column 4, and a bearing seat 13 matched with the rotating shaft 12 is arranged on the supporting column 4; the driving end of the rotating mechanism 2 is connected with one of the rotating shafts to drive the rotating shafts to rotate, the fastening assembly comprises a pressing bolt 14 and a pressing plate 15, the pressing bolt 14 penetrates through the pressing plate 15 to fix the pressing plate 15 on the coupler 11, a bolt hole corresponding to the pressing bolt is formed in the coupler, and in a clamping state, the end part of the movable clamping frame 5 is pressed by the pressing plate
The movable clamping frame 5 comprises a plurality of clamping plates 7 which are arranged in parallel, the plate surfaces of the clamping plates 7 are vertical to the axial direction of the stator, and the clamping plates 7 are in arc shapes matched with the shape of the stator on the side in contact with the stator; connect through connecting rod 8 between the adjacent grip block 7, the both ends of connecting rod 8 rotate with grip block 7 to be connected, are equipped with gyro wheel 9 on the connecting rod, and the outer fringe of gyro wheel 9 is outstanding the inboard edge of grip block 7, and connecting rod 8 evenly arranges on the face of grip block 7, all is equipped with the baffle 10 that is used for preventing the stator from deviating from on being located the grip block of activity holding frame both sides, can dismantle between baffle 10 and the grip block 7 and be connected.
When the stator winding operating platform provided by the utility model is used, firstly, a speed reducer hand wheel is shaken, a stator clamping mechanism is adjusted to the position of a pressing plate which is horizontally upward, and at the moment, a fixed clamping frame 6 is positioned below the pressing plate; loosening the compression bolt 14, pushing the pressing plate 15 outwards, and opening the movable clamping frame 5 positioned above; hoisting a stator core into the fixed clamping frame 6, supporting the stator core by rollers on the fixed clamping frame 6, and ensuring that two end faces of the stator are positioned between the baffles 10; close activity holding frame 5, inwards impel clamp plate 15, make clamp plate 15 lid at the upper end of activity holding frame, screw up clamp bolt, guarantee that two holding frames are tightly in the same place, carry out operations such as pencil embedding slot, pencil bundling, solenoid plastic according to normal stator production technology standard, in this process, when needing to roll, only need stir stator core rotate to own required position can, gyro wheel 9 helping hand iron core rolls, if need overturn, then wave the hand wheel, rotate the stator own required position can, after the shaping of stator solenoid is accomplished, unscrew clamp bolt 14, outwards release clamp plate 15, open stator fixture according to the order opposite with the centre gripping, can with the stator that has accomplished hang away, pack into the stator of treating processing again, repeat above-mentioned operation.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the utility model and these are intended to be within the scope of the utility model.
Claims (6)
1. A stator winding operation table is characterized by comprising a stator clamping mechanism (1) for clamping a stator, a rotating mechanism (2) for driving the stator clamping mechanism to rotate, and a supporting frame for supporting the stator clamping mechanism and the rotating mechanism; the supporting frame comprises a base (3) and supporting columns (4) arranged on the base, the number of the supporting columns (4) is two, the two supporting columns are vertically arranged, two ends of the stator clamping mechanism (1) are rotatably connected with the supporting columns (4), the rotating mechanism (2) is arranged on one side of one supporting column (4), and a driving end of the rotating mechanism (2) is fixedly connected with the end part of the stator clamping mechanism (1);
stator fixture (1) is including activity holding frame (5) and fixed holding frame (6), and fixed holding frame (6) all adopt the same structure with activity holding frame (5), and activity holding frame (5) one end is articulated with fixed holding frame (6), and activity holding frame (5) rotate around articulated position and open and shut, carry out the centre gripping of stator and loosen, are equipped with the fastening components who is used for locking activity holding frame and fixed holding frame at activity holding frame (5) other end.
2. The stator winding operation platform according to claim 1, wherein the movable clamping frame (5) comprises a plurality of clamping plates (7) which are arranged in parallel, the plate surfaces of the clamping plates (7) are perpendicular to the axial direction of the stator, and the clamping plates (7) are in arc shapes matched with the shape of the stator on the side in contact with the stator; the adjacent clamping plates (7) are connected through a connecting rod (8), two ends of the connecting rod (8) are rotatably connected with the clamping plates (7), the connecting rod is provided with a roller (9), and the outer edge of the roller (9) protrudes out of the edge of the inner side of the clamping plate (7).
3. The stator winding operating platform according to claim 2, wherein the connecting rods (8) are uniformly distributed on the surface of the clamping plate (7), baffle plates (10) for preventing the stator from falling off are arranged on the clamping plates on two sides of the movable clamping frame, and the baffle plates (10) are detachably connected with the clamping plate (7).
4. The stator winding operating platform according to claim 1, wherein two ends of the stator clamping mechanism are connected with the supporting column (4) through a coupler (11) and a rotating shaft (12), one end of the rotating shaft (12) is connected with the coupler (11), the other end of the rotating shaft is rotatably connected with the supporting column (4), and a bearing seat (13) matched with the rotating shaft (12) is arranged on the supporting column (4); the driving end of the rotating mechanism (2) is connected with one of the rotating shafts to drive the rotating shafts to rotate.
5. The stator winding operating platform according to claim 4, wherein the fastening assembly comprises a compression bolt (14) and a pressing plate (15), the pressing plate (15) is fixed on the coupler (11) after the compression bolt (14) penetrates through the pressing plate (15), the coupler is provided with bolt holes corresponding to the compression bolt, and in a clamping state, the end part of the movable clamping frame (5) is pressed by the pressing plate.
6. A stator winding station according to claim 1, characterized in that the rotating mechanism (2) is a speed reducer, and a support base (16) is arranged at the bottom of the speed reducer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121676290.3U CN215733957U (en) | 2021-07-22 | 2021-07-22 | Stator winding operation panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121676290.3U CN215733957U (en) | 2021-07-22 | 2021-07-22 | Stator winding operation panel |
Publications (1)
Publication Number | Publication Date |
---|---|
CN215733957U true CN215733957U (en) | 2022-02-01 |
Family
ID=79988675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202121676290.3U Active CN215733957U (en) | 2021-07-22 | 2021-07-22 | Stator winding operation panel |
Country Status (1)
Country | Link |
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CN (1) | CN215733957U (en) |
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2021
- 2021-07-22 CN CN202121676290.3U patent/CN215733957U/en active Active
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