CN215727975U - Grouting saturation intelligent detection system - Google Patents

Grouting saturation intelligent detection system Download PDF

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Publication number
CN215727975U
CN215727975U CN202121332669.2U CN202121332669U CN215727975U CN 215727975 U CN215727975 U CN 215727975U CN 202121332669 U CN202121332669 U CN 202121332669U CN 215727975 U CN215727975 U CN 215727975U
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Prior art keywords
anchor rod
module
grouting
grouted
pressure
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CN202121332669.2U
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Chinese (zh)
Inventor
张继嵩
郑骊刚
孙璇
时航
刘宾灿
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Scegc Equipment Installation Group Co ltd
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Scegc Equipment Installation Group Co ltd
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Abstract

The utility model discloses an intelligent grouting saturation detection system which comprises a plurality of pressure detection modules and a monitoring module, wherein the pressure detection modules are arranged in holes to be grouted and are distributed along the depth direction of the holes to be grouted; the pressure detection module is used for carrying out data wireless communication with the monitoring computer through the main wireless communication module. The grouting pressure detection device is simple in structure, reasonable in design and convenient to install, detection of grouting pressures at different depths is realized, grouting saturation can be judged accurately, and grouting construction quality is guaranteed.

Description

Grouting saturation intelligent detection system
Technical Field
The utility model belongs to the technical field of grouting saturation detection, and particularly relates to an intelligent grouting saturation detection system.
Background
Grouting is a construction method for improving the self performance of a reinforced rock mass, and is generally used for building engineering, mine engineering, hydraulic engineering, tunnel engineering and the like. The essence of grouting is that grouting equipment is used for injecting prepared grout into a rock mass needing grouting through a preset grouting pipeline, so that the grout permeates into cracks and cavities of the broken surrounding rocks and is solidified to form an integral structure with the broken surrounding rocks, and the cohesion and the tensile strength of the broken surrounding rocks can be obviously improved. On one hand, the broken surrounding rock is transformed from a complete load body into a structural body with certain bearing capacity after grouting, so that the stress of the supporting structure is reduced; on the other hand, for the passive supporting mode, the grouting and filling enable the supporting structure to be stressed uniformly, and the full exertion of the supporting capacity is facilitated. For the anchor rod support, grouting can improve the acting foundation of the anchor rod support, is beneficial to exerting the advantages of the anchor rod support, and effectively limits the loosening and deformation of surrounding rocks, thereby playing a role in stabilizing a reinforced structure.
The degree to which the pores and cracks are filled with grout is called the grout saturation, and generally the greater the saturation, the higher the strength of the injected medium. In engineering operation, grouting generally adopts a quantitative injection method, so that slurry in a stratum often has certain fluidity after grouting is finished, and therefore, the slurry can continuously run off towards the front edge under the action of gravity, so that holes which are originally filled are re-hollow, namely, the filling is unsaturated, and the overall strength of the grouted slurry is weakened. Therefore, unsaturated filling is a common problem in grouting engineering, great hidden danger is brought to the engineering, and cavities generated by unsaturated grouting in concrete are difficult in the construction process all the time. In addition, the grouting saturation directly influences the service life and the safety risk of the engineering construction, so that the economic loss and the social influence caused by the grouting saturation are huge.
Consequently, now lack a grout saturation intellectual detection system, simple structure, reasonable in design realizes the detection of the different degree of depth grouting pressure, is convenient for accurately judge the grout saturation, ensures the construction quality of being in a milk.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an intelligent grouting saturation detection system aiming at the defects in the prior art, which has the advantages of simple structure, reasonable design and convenience in installation, realizes the detection of grouting pressures at different depths, is convenient for accurately judging the grouting saturation and ensures the grouting construction quality.
In order to solve the technical problems, the utility model adopts the technical scheme that: the utility model provides a grout saturation intellectual detection system which characterized in that: the pressure monitoring device comprises a plurality of pressure detection modules and a monitoring module, wherein the pressure detection modules are arranged in a hole to be grouted and are distributed along the depth direction of the hole to be grouted;
the pressure detection module is used for carrying out data wireless communication with the monitoring computer through the main wireless communication module.
Foretell grout saturation intellectual detection system which characterized in that: the pressure detection module comprises a detection box, an electronic circuit board arranged in the detection box, a master controller integrated on the electronic circuit board, and a slave wireless communication module connected with the master controller, wherein the input end of the master controller is connected with a pressure sensor;
the pressure sensors are arranged in the hole to be grouted and are distributed along the depth direction of the hole to be grouted.
Foretell grout saturation intellectual detection system which characterized in that: an anchor rod is arranged in the hole to be grouted, when the anchor rod is a hollow anchor rod, the pressure sensors are arranged on the anchor rod, and connecting wires of the pressure sensors extend to the outside of the hole to be grouted through the inside of the anchor rod and are connected with the input end of the main controller;
when the stock is solid stock, the cover is equipped with the sleeve on the stock, and is a plurality of pressure sensor installs on the sleeve, and is a plurality of pressure sensor's connecting wire passes through between stock lateral wall and the sleeve inside wall the space extend to treat that the grout hole is connected with the input of master controller outward.
Foretell grout saturation intellectual detection system which characterized in that: when the anchor rod is a hollow anchor rod, a plurality of mounting holes for mounting the pressure sensor are formed in the anchor rod along the length direction of the anchor rod;
when the stock is solid stock, be provided with a plurality of mounting holes that supply pressure sensor to install on the sleeve along telescopic length direction.
Foretell grout saturation intellectual detection system which characterized in that: a power supply module is arranged in the detection box and comprises a battery and a voltage module connected with the battery; the voltage modules include a 5V to 3.3V module and a 5V to 24V module.
Compared with the prior art, the utility model has the following advantages:
1. simple structure, reasonable in design and installation are laid portably, improve grout construction quality.
2. The utility model is provided with a plurality of pressure detection modules for detecting the grouting pressure in the hole to be grouted, thereby realizing the detection of the grouting pressure at different depths in the hole to be grouted, avoiding the influence of cavities and cracks generated in the grouting process on the grouting saturation, being convenient for accurately judging the grouting saturation and ensuring the grouting construction quality.
3. The pressure detection module of the utility model carries out data wireless communication with the monitoring computer through the main wireless communication module, thereby facilitating the intelligent monitoring of grouting construction parameters in a remote way and improving the controllability of grouting construction quality of hydraulic and hydroelectric engineering.
In conclusion, the grouting pressure detection device is simple in structure, reasonable in design and convenient to install, detection of grouting pressures at different depths is achieved, grouting saturation can be judged accurately, and grouting construction quality is guaranteed.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
Fig. 1 is a schematic structural view of the anchor rod of the present invention when it is a hollow anchor rod.
Fig. 2 is a schematic structural view of the anchor rod of the present invention when the anchor rod is a solid anchor rod.
Fig. 3 is a schematic block diagram of the circuit of the present invention.
Description of reference numerals:
1-detection box; 1-master controller; 1-2-pressure sensor;
1-4-slave wireless communication module; 1-5-a battery; 1-6-voltage module;
2-a monitoring module; 2-1-a primary wireless communication module; 2-3-monitoring computer;
2-4-display screen; 3, anchoring the bolt; 4-a hole to be grouted;
and 5, sleeving.
Detailed Description
As shown in fig. 1 and 2, the grouting saturation intelligent detection system comprises a plurality of pressure detection modules arranged in a hole 4 to be grouted and distributed along the depth direction of the hole 4 to be grouted, and a monitoring module 2 connected with the plurality of pressure detection modules;
the monitoring module 2 comprises a monitoring computer 2-3, a main wireless communication module 2-1 and a display screen 2-4, wherein the main wireless communication module 2-1 and the display screen 2-4 are connected with the monitoring computer 2-3, and the pressure detection module carries out data wireless communication with the monitoring computer 2-3 through the main wireless communication module 2-1.
As shown in fig. 3, in the present embodiment, the pressure detection module includes a detection box 1, an electronic circuit board disposed in the detection box 1, a master controller 1-1 integrated on the electronic circuit board, and a slave wireless communication module 1-4 connected to the master controller 1-1, wherein an input end of the master controller 1-1 is connected to a pressure sensor 1-2;
the pressure sensors 1-2 are arranged in the hole 4 to be grouted and are distributed along the depth direction of the hole 4 to be grouted.
In the embodiment, an anchor rod 3 is arranged in the hole 4 to be grouted, when the anchor rod 3 is a hollow anchor rod, the pressure sensors 1-2 are arranged on the anchor rod 3, and connecting wires of the pressure sensors 1-2 extend out of the hole 4 to be grouted through the inside of the anchor rod 3 and are connected with the input end of the main controller 1-1;
when the anchor rod 3 is a solid anchor rod, a sleeve 5 is sleeved on the anchor rod 3, a plurality of pressure sensors 1-2 are installed on the sleeve 5, and a plurality of connecting wires of the pressure sensors 1-2 extend to the outside of the hole to be grouted 4 through a gap between the outer side wall of the anchor rod 3 and the inner side wall of the sleeve 5 and are connected with the input end of the main controller 1-1.
In the embodiment, when the anchor rod 3 is a hollow anchor rod, a plurality of mounting holes for mounting the pressure sensors 1-2 are formed in the anchor rod 3 along the length direction of the anchor rod 3;
when the anchor rod 3 is a solid anchor rod, a plurality of mounting holes for mounting the pressure sensors 1-2 are formed in the sleeve 5 along the length direction of the sleeve 5.
In the embodiment, a power module is arranged in the detection box 1, and the power module comprises batteries 1-5 and voltage modules 1-6 connected with the batteries 1-5; the voltage modules 1-6 include a 5V to 3.3V module and a 5V to 24V module.
In this embodiment, the batteries 1 to 5 are 5V batteries, the 5V to 3.3V module may refer to the LM1117 to 3.3 voltage conversion module, and the 5V to 24V module may refer to the TPS61042 to 24V voltage conversion module.
In this embodiment, master 1-1 may refer to the Altera CycleIV 4CE115F29C7 microcontroller and pressure sensor 1-3 may refer to the QDW90A pressure sensor.
In this embodiment, the 5V to 3.3V module provides 3.3V working voltage for the master controller 1-1; the 5V-to-24V module provides 24V working voltage for the pressure sensors 1-3.
In this embodiment, the pressure sensors 1-3 are connected to the 485 interface of the master controller 1-1 via a 485 bus.
In this embodiment, the slave wireless communication module 1-4 and the master wireless communication module 2-1 are both bluetooth communication modules.
In this embodiment, it is further preferable that the slave wireless communication module 1-4 and the master wireless communication module 2-1 are both HC-08 bluetooth communication modules.
In this embodiment, the master wireless communication module 2-1 is connected to the monitoring computer 2-3 through a serial port, and the slave wireless communication module 1-4 is connected to the master controller 1-1 through a serial port.
When the grouting pressure monitoring device is used specifically, a plurality of pressure sensors 1-2 detect grouting pressures at different depths in a to-be-grouted hole 4, the detected grouting pressures are sent to a master controller 1-1, the master controller 1-1 receives the grouting pressures at different depths and sends the grouting pressures to a monitoring computer 2-3 through a slave wireless communication module 1-4 and a master wireless communication module 2-1, the monitoring computer 2-3 compares the received grouting pressures at different depths with grouting pressure requirement set values respectively, and when the grouting pressure received by the monitoring computer 2-3 meets the grouting pressure requirement set value, the grouting saturation meets the requirement so as to accurately judge the grouting saturation and ensure the grouting construction quality; in addition, the monitoring computer 2-3 synchronously controls the display screen 2-4 to display the received grouting pressure, so that monitoring personnel can conveniently check and adjust grouting measures.
In conclusion, the grouting pressure detection device is simple in structure, reasonable in design and convenient to install, detection of grouting pressures at different depths is achieved, grouting saturation can be judged accurately, and grouting construction quality is guaranteed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, changes and equivalent structural changes made to the above embodiment according to the technical spirit of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (5)

1. The utility model provides a grout saturation intellectual detection system which characterized in that: the grouting device comprises a plurality of pressure detection modules and a monitoring module (2), wherein the pressure detection modules are arranged in a hole (4) to be grouted and are distributed along the depth direction of the hole (4) to be grouted;
the pressure detection module is characterized in that the monitoring module (2) comprises a monitoring computer (2-3), a main wireless communication module (2-1) and a display screen (2-4), wherein the main wireless communication module (2-1) and the display screen (2-4) are connected with the monitoring computer (2-3), and the pressure detection module is in data wireless communication with the monitoring computer (2-3) through the main wireless communication module (2-1).
2. The grouting saturation intelligent detection system according to claim 1, characterized in that: the pressure detection module comprises a detection box (1), an electronic circuit board arranged in the detection box (1), a master controller (1-1) integrated on the electronic circuit board, and a slave wireless communication module (1-4) connected with the master controller (1-1), wherein the input end of the master controller (1-1) is connected with a pressure sensor (1-2);
the pressure sensors (1-2) are arranged in the hole (4) to be grouted and are distributed along the depth direction of the hole (4) to be grouted.
3. The grouting saturation intelligent detection system according to claim 2, characterized in that: an anchor rod (3) is arranged in the hole (4) to be grouted, when the anchor rod (3) is a hollow anchor rod, the pressure sensors (1-2) are arranged on the anchor rod (3), and connecting wires of the pressure sensors (1-2) extend to the outside of the hole (4) to be grouted through the inside of the anchor rod (3) and are connected with the input end of the main controller (1-1);
when stock (3) are solid stock, the cover is equipped with sleeve (5) on stock (3), and is a plurality of pressure sensor (1-2) are installed on sleeve (5), and are a plurality of pressure sensor's (1-2) connecting wire passes through between stock (3) lateral wall and sleeve (5) inside wall the space and extends to treating grout hole (4) and be connected with the input of master controller (1-1).
4. The grouting saturation intelligent detection system according to claim 3, characterized in that: when the anchor rod (3) is a hollow anchor rod, a plurality of mounting holes for mounting the pressure sensors (1-2) are formed in the anchor rod (3) along the length direction of the anchor rod (3);
when the anchor rod (3) is a solid anchor rod, a plurality of mounting holes for mounting the pressure sensors (1-2) are formed in the sleeve (5) along the length direction of the sleeve (5).
5. The grouting saturation intelligent detection system according to claim 2, characterized in that: a power supply module is arranged in the detection box (1), and the power supply module comprises a battery (1-5) and a voltage module (1-6) connected with the battery (1-5); the voltage modules (1-6) comprise a 5V to 3.3V module and a 5V to 24V module.
CN202121332669.2U 2021-06-16 2021-06-16 Grouting saturation intelligent detection system Active CN215727975U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121332669.2U CN215727975U (en) 2021-06-16 2021-06-16 Grouting saturation intelligent detection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121332669.2U CN215727975U (en) 2021-06-16 2021-06-16 Grouting saturation intelligent detection system

Publications (1)

Publication Number Publication Date
CN215727975U true CN215727975U (en) 2022-02-01

Family

ID=80042799

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121332669.2U Active CN215727975U (en) 2021-06-16 2021-06-16 Grouting saturation intelligent detection system

Country Status (1)

Country Link
CN (1) CN215727975U (en)

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Address after: No.158, north section of Zhuque street, Beilin District, Xi'an City, Shaanxi Province, 710068

Patentee after: SCEGC EQUIPMENT INSTALLATION GROUP CO.,LTD.

Address before: 710068 No. 111, Hanguang North Road, Xi'an City, Shaanxi Province

Patentee before: SCEGC EQUIPMENT INSTALLATION GROUP CO.,LTD.