CN215713155U - Automatic control system of quenching equipment - Google Patents
Automatic control system of quenching equipment Download PDFInfo
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- CN215713155U CN215713155U CN202121984558.XU CN202121984558U CN215713155U CN 215713155 U CN215713155 U CN 215713155U CN 202121984558 U CN202121984558 U CN 202121984558U CN 215713155 U CN215713155 U CN 215713155U
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- water tank
- cooling water
- quenching
- fixedly connected
- heat sensor
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Abstract
The utility model discloses an automatic control system of quenching equipment, which relates to the field of quenching control and comprises a cooling water tank, a motor, a sliding plate, a top plate, a first infrared heat sensor and a second infrared heat sensor, wherein the cooling water tank is arranged below the top plate and is connected to the sliding plate in a sliding manner, screw blocks are fixedly connected to two sides of the cooling water tank, an output shaft of the motor is connected with a screw rod, the screw rod is in threaded connection with the screw blocks, and a casting is subjected to temperature measurement through the infrared temperature sensor, so that the accurate control of quenching time and temperature is ensured. The infrared temperature sensors are respectively arranged near the casting before quenching and near the casting during quenching, so that the induction accuracy is ensured, the sudden heating and quenching of the sensors are avoided, and the service life is prolonged.
Description
Technical Field
The utility model relates to the field of quenching control, in particular to an automatic control system of quenching equipment.
Background
The original quenching cooling device adopts manual operation, mainly controls the quenching time through personal experience of operators, on-site eye observation and nearby temperature sensing, and has inaccurate control on the quenching time and temperature.
And a temperature sensor is adopted for detection, and the sensor needs to be positioned near the casting to ensure accuracy, so that the sensor can be influenced by large temperature. Before quenching, the sensor is subjected to heat radiation of the casting, and the temperature is also increased; when the casting enters the liquid for quenching, the sensor and the casting enter the liquid for cooling, and the sensor is easy to damage due to sudden heat and shock cooling.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic control system of quenching equipment, which measures the temperature of a casting through an infrared temperature sensor and ensures accurate control of quenching time and temperature. The infrared temperature sensors are respectively arranged near the casting before quenching and near the casting during quenching, so that the induction accuracy is ensured, the sudden heating and quenching of the sensors are avoided, and the service life is prolonged.
The automatic control system of the quenching equipment comprises a cooling water tank, a motor, a sliding plate, a top plate, a first infrared heat sensor and a second infrared heat sensor, wherein the cooling water tank is arranged below the top plate and is connected to the sliding plate in a sliding manner, screw blocks are fixedly connected to the two sides of the cooling water tank, a screw rod is connected to an output shaft of the motor and is in threaded connection with the screw blocks, the first infrared heat sensor is fixedly installed below the top plate, and the second infrared heat sensor is fixedly installed on the inner side wall of the cooling water tank.
Preferably, a sliding groove block is fixedly connected to the outer side wall of the cooling water tank, and the sliding plate is located in the sliding groove block and is in sliding connection with the sliding groove block.
Preferably, the motor is installed on the bottom plate, a support column is fixedly connected to the bottom plate, and the top end of the support column is fixedly connected to the lower end of the cooling water tank.
Preferably, the lower end of the top plate is further fixedly connected with a sliding rail, and the sliding rail is connected with a clamp in a sliding manner.
Preferably, the bottom of the sliding plate is fixedly connected with a base.
The utility model has the advantages that: the structure is simple, the use is flexible, and the temperature of the casting is measured by the infrared temperature sensor, so that the quenching time and the temperature are accurately controlled. The infrared temperature sensors are respectively arranged near the casting before quenching and near the casting during quenching, so that the induction accuracy is ensured, the sudden heating and quenching of the sensors are avoided, and the service life is prolonged.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;
FIG. 2 is a front view of the apparatus of the present invention;
FIG. 3 is a schematic view of the internal structure of the cooling water tank in the apparatus of the present invention;
the device comprises a cooling water tank 1, a cooling water tank 2, a motor 3, a screw rod 4, a screw block 5, a sliding plate 6, a sliding groove block 7, a top plate 8, a sliding rail 9, a clamp 10, an infrared heat sensor I, an infrared heat sensor II, a bottom plate 12, a base 13, a base 14 and a support.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.
As shown in fig. 1 to 3, the present invention structurally comprises a cooling water tank 1, a motor 2, a sliding plate 5, a top plate 7, a first infrared heat sensor 10 and a second infrared heat sensor 11, wherein the cooling water tank 1 is arranged below the top plate 7, the cooling water tank 1 is slidably connected to the sliding plate 5, both sides of the cooling water tank 1 are further fixedly connected with screw blocks 4, an output shaft of the motor 2 is connected with a screw rod 3, the screw rod 3 is in threaded connection with the screw blocks 4, the first external heat sensor 10 is fixedly arranged below the top plate 7, and the second infrared heat sensor 11 is fixedly arranged on the inner side wall of the cooling water tank 1.
Specifically, the outer side wall of the cooling water tank 1 is fixedly connected with a sliding groove block 6, and the sliding plate 5 is connected with the sliding groove block 6 in a sliding manner. The motor 2 is installed on a bottom plate 12, a support column 14 is fixedly connected to the bottom plate 12, and the top end of the support column 14 is fixedly connected to the lower end of the cooling water tank 1. The lower end of the top plate 7 is also fixedly connected with a slide rail 8, and the slide rail 8 is connected with a clamp 9 in a sliding manner. The bottom of the sliding plate 5 is fixedly connected with a base 13.
The first external heat sensor 10 and the second infrared heat sensor 11 are both connected with the control PLC, after a casting is clamped by the clamp 9 below the top plate 7 at first, the clamp 9 slides to the position right above the cooling water tank 1 along the slide rail 8 through traction, the position accessory is provided with the first infrared heat sensor 10 for detecting temperature, temperature information is transmitted to the control PLC, when the temperature is proper, the PLC control motor 2 is started, the output shaft of the motor 2 does not drive the screw rod 3 to rotate, the screw rod 3 rotates and drives the screw block 4 to move upwards, namely, the cooling water tank 1 moves upwards, so that the casting is immersed into cooling liquid (at the moment, the cooling liquid is respectively arranged between the first infrared heat sensor 10 and the casting and can be influenced), the second infrared heat sensor 11 starts to detect the temperature, the temperature information is transmitted to the control PLC, when the temperature is proper, the PLC controls the motor 2 to rotate reversely, and the cooling water tank 1 moves downwards. And finally, taking away the casting.
The specific implementation mode and principle are as follows:
the system is controlled by a PLC, a first external heat sensor 10, a second infrared heat sensor 11 and a motor 2 are connected with the control PLC, after a casting is clamped by a clamp 9 below a top plate 7 at first, the clamp 9 slides to the position right above a cooling water tank 1 along a slide rail 8 through traction, and the position accessory is provided with the first infrared heat sensor 10 for detecting temperature and transmitting temperature information to the control PLC.
When the temperature is proper, the PLC controls the motor 2 to be started, the screw rod 3 is not driven to rotate by the rotation of the output shaft of the motor 2, the screw rod 3 is driven to rotate and move upwards with the screw block 4, namely, the cooling water tank 1 moves upwards, so that the casting is immersed into cooling liquid (at the moment, the cooling liquid is respectively arranged between the first infrared heat sensor 10 and the casting and can be influenced), the second infrared heat sensor 11 starts to detect the temperature, the temperature information is transmitted to the control PLC, and after the temperature is proper, the PLC controls the motor 2 to rotate reversely, so that the cooling water tank 1 moves downwards. And finally, taking away the casting.
Based on the above, the utility model has simple structure and flexible use, and can measure the temperature of the casting by the infrared temperature sensor, thereby ensuring accurate control of the quenching time and the temperature. The infrared temperature sensors are respectively arranged near the casting before quenching and near the casting during quenching, so that the induction accuracy is ensured, the sudden heating and quenching of the sensors are avoided, and the service life is prolonged.
It will be appreciated by those skilled in the art that the utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the utility model are intended to be embraced therein.
Claims (5)
1. The utility model provides a quenching equipment automatic control system, its characterized in that, includes cooling water tank (1), motor (2), slide (5), roof (7), infrared heat sensor (10) and infrared heat sensor two (11), cooling water tank (1) is established in the below of roof (7), and cooling water tank (1) sliding connection on slide (5), the both sides of cooling water tank (1) still fixedly connected with spiral shell piece (4), be connected with screw rod (3) on the output shaft of motor (2), screw rod (3) and spiral shell piece (4) threaded connection, infrared heat sensor one (10) fixed mounting is in roof (7) below, infrared heat sensor two (11) fixed mounting is on the inside wall of cooling water tank (1).
2. The automatic control system of quenching equipment according to claim 1, characterized in that: the outer side wall of the cooling water tank (1) is fixedly connected with a sliding groove block (6), and the sliding plate (5) is located in the sliding groove block (6) and is in sliding connection with the sliding groove block.
3. The automatic control system of quenching equipment according to claim 1, characterized in that: the motor (2) is installed on the bottom plate (12), a support column (14) is fixedly connected to the bottom plate (12), and the top end of the support column (14) is fixedly connected to the lower end of the cooling water tank (1).
4. The automatic control system of quenching equipment according to claim 1, characterized in that: roof (7) lower extreme still fixedly connected with slide rail (8), sliding connection has anchor clamps (9) on slide rail (8).
5. The automatic control system of quenching equipment according to claim 1, characterized in that: the bottom of the sliding plate (5) is fixedly connected with a base (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121984558.XU CN215713155U (en) | 2021-08-23 | 2021-08-23 | Automatic control system of quenching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121984558.XU CN215713155U (en) | 2021-08-23 | 2021-08-23 | Automatic control system of quenching equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215713155U true CN215713155U (en) | 2022-02-01 |
Family
ID=79999840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121984558.XU Active CN215713155U (en) | 2021-08-23 | 2021-08-23 | Automatic control system of quenching equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215713155U (en) |
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2021
- 2021-08-23 CN CN202121984558.XU patent/CN215713155U/en active Active
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