CN215702939U - Production and processing system for dry-mixed mortar - Google Patents
Production and processing system for dry-mixed mortar Download PDFInfo
- Publication number
- CN215702939U CN215702939U CN202122300822.XU CN202122300822U CN215702939U CN 215702939 U CN215702939 U CN 215702939U CN 202122300822 U CN202122300822 U CN 202122300822U CN 215702939 U CN215702939 U CN 215702939U
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- Prior art keywords
- bin
- dry
- mixed mortar
- sampling tube
- production
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 238000012856 packing Methods 0.000 claims abstract description 3
- 238000005070 sampling Methods 0.000 claims description 52
- 239000004576 sand Substances 0.000 claims description 12
- 241000276489 Merlangius merlangus Species 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000008094 contradictory effect Effects 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 238000004806 packaging method and process Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011396 hydraulic cement Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The application relates to a production and processing system for dry-mixed mortar, which comprises a mixer and a plurality of main material bins surrounding the mixer, wherein a spiral feeder positioned above the mixer is horizontally arranged at the discharging position of each main material bin; the top intercommunication of mixing the machine is provided with the feeder hopper, and is a plurality of the discharge end of screw feeder collects jointly extremely the top of feeder hopper, the below intercommunication of mixing the machine is provided with a plurality of discharging pipes to the below of every discharging pipe all is provided with the packing hacking machine. This application realizes the transport and the mixing of numerous kinds of material through adopting simultaneous and synchronous transport mode, by a wide margin has reduced the transmission time of material, the effectual production efficiency that has improved.
Description
Technical Field
The application relates to the field of dry-mixed mortar preparation, in particular to a production and processing system for dry-mixed mortar.
Background
Dry-mixed mortar is often called hydraulic cement mixed mortar, and is a granular or powdery material which is formed by physically mixing dry-screened aggregate (such as quartz sand), inorganic cementing material (such as cement), additive (such as polymer) and the like according to a certain proportion, is transported to a construction site in a bag or in bulk, and can be directly used after being mixed with water.
When a dry-mixed mortar production system in the prior art works, various raw materials are generally required to be put into a mixer at one time, so that the uniform mixing of the various raw materials is realized, and finally, the dry-mixed mortar production system is packaged and transported. However, a great amount of time is needed in the process of feeding raw materials one by one, so that the working efficiency is influenced and needs to be improved.
SUMMERY OF THE UTILITY MODEL
In order to improve work efficiency, the application provides a production system for dry-mixed mortar.
The application provides a production and processing system for dry-mixed mortar adopts following technical scheme:
a production and processing system for dry-mixed mortar comprises a mixer and a plurality of main material bins surrounding the mixer, wherein a spiral feeder positioned above the mixer is horizontally arranged at the discharge position of each main material bin; the top intercommunication of mixing the machine is provided with the feeder hopper, and is a plurality of the discharge end of screw feeder collects jointly extremely the top of feeder hopper, the below intercommunication of mixing the machine is provided with a plurality of discharging pipes to the below of every discharging pipe all is provided with the packing hacking machine.
Through adopting above-mentioned technical scheme, carry the material in a plurality of main feed bins to the feeder hopper simultaneously and in step through adopting a plurality of screw feeders, utilize the fast-speed with numerous material synchronous transport to the blender of feeder hopper, realize the stirring mixing of material. And finally, packaging and stacking the finished product by using a packaging stacker crane to realize the production and processing of the dry-mixed mortar. Therefore, the conveying and the uniform mixing of various materials are realized by adopting a simultaneous and synchronous conveying mode, the material conveying time is greatly reduced, and the production efficiency is effectively improved.
Optionally, the main material bin includes a powder bin, an ash cement bin, a first sand bin, a second sand bin, a third sand bin, a machine-made sand bin, a first coarse whiting bin and a second coarse whiting bin.
By adopting the technical scheme, eight bins are adopted to store eight materials, and the preparation requirement of dry-mixed mortar is met.
Optionally, an electromagnetic butterfly valve is arranged at the discharge end of each main storage bin.
By adopting the technical scheme, the main material bin is controlled to be independently opened and closed by adopting the electromagnetic butterfly valve, so that the accurate opening and closing control of the main material bin is realized, and the accurate proportion of the dry-mixed mortar is ensured. Meanwhile, the types of materials can be selected according to actual requirements, and dry-mixed mortar with different grades and types can be prepared.
Optionally, each outer wall of the discharge pipe is horizontally communicated with a detection pipe, the detection pipe is horizontally slidably connected with a sampling pipe inserted into the discharge pipe, one end of the sampling pipe, which is located inside the discharge pipe, is in a closed configuration, and is located at one end of the sampling pipe, which is located outside the sampling pipe, is bent downwards and is in an open configuration, and the sampling pipe is located on the outer wall of the upper end of the detection pipe, which is provided with a material taking hole communicated with the sampling pipe.
Through adopting above-mentioned technical scheme, when the quality of the dry-mixed mortar that needs to detect the outfit, the control sampling tube moves in towards the discharge tube, and the sampling tube inserts in the finished product material this moment to finished product material is along getting in the material hole landing to the sampling tube, and along the terminal roll-off of sampling tube. Then, the obtained finished product material can be detected by detection personnel, and the product quality is monitored in real time. Therefore, through the sampling device with convenient sampling, the convenient taking and detection of the finished product are realized, and the product quality is monitored in real time.
Optionally, the sampling tube is located the outer wall of one end lower extreme in the discharging pipe is provided with the fixture block, the fixture block is used for contradicting the inner wall of discharging pipe.
Through adopting above-mentioned technical scheme, through setting up the biggest sliding distance of fixture block restriction sampling tube, avoid the sampling tube slippage, guarantee the stability when the sampling tube uses.
Optionally, the sampling tube with the detection tube rotates to be connected, and the inner wall of discharging pipe is provided with and is located the pothook of sampling tube top, the fixture block is used for the joint embedding in the pothook.
Through adopting above-mentioned technical scheme, after the sample finishes, control the sampling tube and rotate 180, make the end of buckling of sampling tube upwards, avoid finished product material roll-off. Meanwhile, the clamping block on the sampling tube is embedded into the clamping hook, so that the sampling tube is fixed, and the stability of the sampling tube when the sampling tube is not used is ensured.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the conveying and the mixing of various materials are realized by adopting a simultaneous and synchronous conveying mode, the conveying time of the materials is greatly reduced, and the production efficiency is effectively improved;
2. the main material bin is controlled to be opened and closed independently by adopting the electromagnetic butterfly valve, the types of materials can be selected according to actual requirements, and dry-mixed mortar with different grades and types can be prepared;
3. through setting up the sampling device of convenient sample, realize getting the material and detecting of the convenience of article material, real time monitoring product quality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
FIG. 2 is a schematic illustration of the tapping pipe according to the example of the application.
Description of reference numerals: 1. a mixer; 2. a main storage bin; 3. an electromagnetic butterfly valve; 4. a feed hopper; 5. a screw feeder; 6. a discharge pipe; 61. a hook; 7. a packaging stacker; 8. a detection tube; 9. a sampling tube; 91. a clamping block; 92. and (6) taking a material hole.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
The embodiment of the application discloses a production and processing system for dry-mixed mortar.
Referring to fig. 1, a production and processing system for dry-mixed mortar comprises a mixer 1 and eight main material bins 2 surrounding the mixer 1. Eight main feed bins 2 comprise powder storehouse, ash cement storehouse, first sand storehouse, second sand storehouse, third sand storehouse, mechanism sand storehouse, first heavy calcium storehouse and the heavy calcium storehouse of second respectively to the discharge end position department of every main feed bin 2 all is provided with electromagnetic butterfly valve 3.
Referring to fig. 1, a feed hopper 4 is communicated with the upper part of the mixer 1, and the upper end of the feed hopper 4 is arranged in a flaring shape. The discharging position of each main bin 2 is provided with a spiral feeder 5 positioned below the electromagnetic butterfly valve 3. Wherein the feed hopper 4 is located to the level setting of feed screw 5 to the discharge end of a plurality of feed screw 5 gathers the top to the feed hopper 4 jointly, in order to realize the feeding of material.
Referring to fig. 1, the lower part of the mixing machine 1 is communicated with a plurality of discharging pipes 6, and a packaging stacker 7 is arranged below each discharging pipe 6 for realizing automatic packaging and stacking of finished materials and facilitating later-stage transportation and transportation.
When dry-mixed mortar is produced, ingredients in different bins are selected according to requirements, and an electromagnetic butterfly valve 3 and a spiral feeder 5 which are communicated with the ingredients are controlled to be opened. At this moment, the materials in the different main bins 2 are simultaneously and synchronously conveyed to the feed hopper 4 by the spiral feeders 5, and the high speed of the feed hopper 4 is utilized to synchronously convey the materials to the mixer 1. And then, the materials are fully stirred and uniformly mixed by using the mixer 1, and finally, the finished product is packaged and stacked by using the packaging and stacking machine 7, so that the production and processing of the dry-mixed mortar are realized.
Referring to fig. 1 and 2, the outer wall of each discharging pipe 6 is horizontally communicated with a detection pipe 8, the inner water surface of the detection pipe 8 is movably connected with a sampling pipe 9 inserted into the discharging pipe 6, a fixture block 91 is arranged on the outer wall of the lower end of one end of the sampling pipe 9 positioned in the discharging pipe 6, and the fixture block 91 is used for abutting against the inner wall of the discharging pipe 6.
Referring to fig. 2, the end of the sampling tube 9 inside the discharging tube 6 is closed, the end outside the sampling tube 9 is bent downward and opened, and the outer wall of the upper end of the sampling tube 9 inside the detecting tube 8 is provided with a material taking hole 92 for communicating the inside of the sampling tube 9.
Referring to fig. 2, the sampling tube 9 is rotatably connected to the detection tube 8, the inner wall of the discharge tube 6 is provided with a hook 61 located above the sampling tube 9, and a clamping block 91 is used for being clamped into the hook 61 to fix the sampling tube 9.
When the quality of the prepared dry-mixed mortar needs to be detected, the sampling tube 9 is controlled to rotate, the bent end of the sampling tube 9 faces downwards, the clamping block 91 on the sampling tube 9 is separated from the clamping hook 61 in the discharge tube 6, and the sampling tube 9 is unlocked.
Then moves into the outlet pipe 6, whereupon the sampling tube 9 is inserted into the finished product and the finished product slides down along the sampling bore 92 into the sampling tube 9 and out along the end of the sampling tube 9. Then, the obtained finished product material can be detected by detection personnel, and the product quality is monitored in real time. Therefore, through the sampling device with convenient sampling, the convenient taking and detection of the finished product are realized, and the product quality is monitored in real time.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (6)
1. The utility model provides a dry-mixed mortar is with production system of processing which characterized in that: the mixing machine comprises a mixing machine (1) and a plurality of main material bins (2) surrounding the mixing machine (1), wherein a spiral feeding machine (5) positioned above the mixing machine (1) is horizontally arranged at the discharging position of each main material bin (2); the top intercommunication of mixing machine (1) is provided with feeder hopper (4), and is a plurality of the discharge end of screw feeder (5) collects jointly to the top of feeder hopper (4), the below intercommunication of mixing machine (1) is provided with a plurality of discharging pipes (6) to the below of every discharging pipe (6) all is provided with packing hacking machine (7).
2. The production and processing system for dry-mixed mortar according to claim 1, characterized in that: the main material bin (2) comprises a powder bin, an ash cement bin, a first sand bin, a second sand bin, a third sand bin, a machine-made sand bin, a first coarse whiting bin and a second coarse whiting bin.
3. The production and processing system for dry-mixed mortar according to claim 1, characterized in that: an electromagnetic butterfly valve (3) is arranged at the discharge end of each main storage bin (2).
4. The production and processing system for dry-mixed mortar according to claim 1, characterized in that: every the equal level intercommunication of outer wall of discharging pipe (6) is provided with detecting tube (8), the smooth sliding connection of detecting tube (8) water is in peg graft in inside sampling tube (9) of discharging pipe (6), sampling tube (9) are located the inside one end of discharging pipe (6) is the closed form setting, and is located outside one end of sampling tube (9) is buckled downwards and is the opening form setting, and sampling tube (9) are located upper end outer wall in detecting tube (8) is run through and is provided with inside material taking hole (92) of intercommunication.
5. The production and processing system for dry-mixed mortar according to claim 4, wherein: the sampling tube (9) is located one end lower extreme outer wall in discharging pipe (6) is provided with fixture block (91), fixture block (91) are used for contradicting the inner wall of discharging pipe (6).
6. The production and processing system for dry-mixed mortar according to claim 5, characterized in that: sampling tube (9) with detect pipe (8) and rotate and be connected, and the inner wall of discharging pipe (6) is provided with and is located pothook (61) of sampling tube (9) top, fixture block (91) are used for the joint embedding in pothook (61).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122300822.XU CN215702939U (en) | 2021-09-22 | 2021-09-22 | Production and processing system for dry-mixed mortar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122300822.XU CN215702939U (en) | 2021-09-22 | 2021-09-22 | Production and processing system for dry-mixed mortar |
Publications (1)
Publication Number | Publication Date |
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CN215702939U true CN215702939U (en) | 2022-02-01 |
Family
ID=80023444
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202122300822.XU Expired - Fee Related CN215702939U (en) | 2021-09-22 | 2021-09-22 | Production and processing system for dry-mixed mortar |
Country Status (1)
Country | Link |
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CN (1) | CN215702939U (en) |
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2021
- 2021-09-22 CN CN202122300822.XU patent/CN215702939U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20220201 |